Toyota HINO 145 Series Instruction manual

HINO MOTORS SALES U.S.A. INC.
WORKSHOP MANUAL
HINO 145, 165, 185, 238,
268, 338

FOREWORD
This workshop manual has been prepared to provide information regarding repair procedures on Hino Trucks.
Applicable for HINO 145, 165, 185, 238, 268, 338 series, equipped with J05D-TA, J08E-TA and J08E-TB engine
When making any repairs on your vehicle, be careful not to be injured through improper procedures.
As for maintenance items, refer to the Owner's Manual.
All information and specifications in this manual are based upon the latest product information available at the time of printing.
Hino Motors Sales U.S.A., Inc. reserves the right to make changes at any time without prior notice.
Please note that the publications below have also been prepared as relevant service manuals for the components and systems
in these vehicles.
Manual Name Pub. No.
Chassis Workshop Manual S1-UNAE01B 1/4
Chassis Workshop Manual S1-UNAE01B 2/4
Chassis Workshop Manual S1-UNAE01B 3/4
J05D-TA Engine Workshop Manual S5-UJ05E01B
J08E-TA, TB Engine Workshop Manual S5-UJ08E01B
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CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL
Use this chart to the appropriate chapter numbers for servicing your particular vehicle.
CHAPTER
MANUAL NO. S1-UNAE01B 4/4 (U.S.A.), S1-CNAE01B 4/4 (CANADA)
MODELS
(Production Model
Code)
HINO
145
(NA6J)
HINO
165
(NB6J)
HINO
185
(NC6J)
HINO
238
(ND8J)
HINO
268 HINO
308
(NF8J)
HINO
338
(NV8J)
(NE8J) (NJ8J)
GENERAL INTRODUCTION GN02-001
CLUTCH MAIN UNIT CL02-001 CL02-002
CLUTCH CONTROL CL03-001
TRANSMISSION MAIN UNIT TR02-001
AUTOMATIC TRANSMISSION TR04-001 TR04-002 TR04-003
TRANSMISSION/TRANSFER CONTROL TR06-001
PROPELLER SHAFT PP02-001
DIFFERENTIAL CARRIER DF02-001
BRAKE EQUIPMENT BR01-001 BR01-002 BR01-001 BR01-002
SERVICE BRAKE BR02-001 — BR02-001 —
ABS (ANTI-LOCK BRAKE SYSTEM) BR03-001 BR03-002 BR03-001 BR03-002
PARKING BRAKE BR07-001, BR07-002 —BR07-001,
BR07-002 —
STEERING EQUIPMENT SR01-001
STEERING UNIT SR02-001
POWER STEERING SR03-001
FRONT AXLE AX02-001
REAR AXLE AX03-001
WHEEL & TIRE AX04-001
SUSPENSION SU02-001
CHASSIS FRAME FC02-001
CAB CA02-001
ELECTRICAL EQUIPMENT EL01-001
ELECTRIC WIRE EL02-001
This manual does not contain items on half-tone dot meshing.
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CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
INDEX: CHASSIS GROUP 1/4
PROPELLER SHAFT EQUIPMENT
BRAKE EQUIPMENT
SERVICE BRAKE
ABS (ANTI-LOCK BRAKE SYSTEM)
ES START (EASY & SMOOTH START) SYSTEM
GENERAL INTRODUCTION
WORKSHOP
MANUAL
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EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
INDEX: CHASSIS GROUP 2/4
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
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ELECTRICAL EQUIPMENT
ELECTRIC WIRE
INDEX: CHASSIS GROUP 3/4
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ENGINE CONTROL
FUEL CONTROL
BRAKE CONTROL
SUSPENSION CONTROL
CAB EQUIPMENT CONTROL
OTHERS
INDEX: CHASSIS GROUP 4/4
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