Traco Super-Sealer User manual

OWNER’S GUIDE
REVIEW ENCLOSED INSTRUCTIONS CAREFULLY
BEFORE USING THE SUPER-SEALER™
SHRINK WRAP SYSTEM
LIMITED EQUIPMENT WARRANTY
Every Shrink Packaging System is thoroughly inspected and tested before leaving
the factory warehouse. If any trouble should develop during warranty period, return
the complete system prepaid to Traco Manufacturing, Inc. If after inspection, the unit
is found to have defective workmanship or material, all due repairs will be made
free-of-charge.
This warranty does not apply when: repairs or attempted repairs have been made
by non-factory personnel; repairs are required due to normal wear; the system has
been abused or involved in an accident; the unit has been overloaded beyond its
rated capacity; the system has been used with improper accessories; or the system
has been used after partial failure.
Installation and operation of the equipment must comply with all applicable electrical
and safety standards and is the sole responsibility of the purchaser.
NO OTHER WARRANTY, WRITTEN OR VERBAL IS AUTHORIZED
Parts not covered under the warranty due to normal wear:
Teflon Tape; Sponge Rubber Sealing Pad; Nichrome Wires; Arm Springs.
Length of Warranty - 2 Years (1 year warranty on heat gun)
Super-SealerTM
620 SOUTH 1325 WEST
OREM, UTAH 84058
_______________________________________
NAME
_______________________________________
COMPANY
_______________________________________
ADDRESS
_______________________________________
CITY/STATE/ZIP
STAMP
Cut & Mail
If you encounter any questions that you feel are not addressed in the owners guide
please contact us at [email protected] & let us know. We are always anxious to
hear from our customers.
COVER
1340 CO
FUSE HOLDER
342-828
TRANSFORMER*
INNER BRKT
1340-IB
ARM
SPRING*
OUTER BRKT
1340OB
ROLLER*
SPREADER
BRACKET
1340 SB KNOB
75 KN
ROLLER
STUDS
ARM*
PHENOLIC
ASSEMBLY*
TEFLON
TUBE
NICHROME WIRE*
TEFLON TAPE
TT10-RL
SEALING PAD*
C-CHANNEL*
INSULATOR*
BASE*
GRND WIRE
*PART NUMBER SPECIFIC TO MACHINE SIZE
CHASSIS
1340-CH
A C OUTLET
AC-PREP
TIMER KNOB
PKS-1132-10-1/4
MICRO SWITCH
MC-SW
ON OFF SWITCH
RA901VB-BIV
TIMER*
POWER CORD
6550-8
MODEL NUMBER SS-13 SS-18 SS-24 SS-32 SS-40
Applications Video Cassettes, Printing, Computer Software, Art/Frame, Manuals, General packaging, Gift Baskets,
CDs/DVDs, Damaged Package Recovery, Posters, Retail Packaging, Posters, Books/Magazines, Hardwares Length of Sealing Area 13” 18” 24” 32” 40”
Maximum Film Width 13” 18” 24” 32” 40”
Maximum Film Weight 100LBS 100LBS 100LBS 100LBS 100LBS
Film Core Diameter 1-7/8” & 3” 1-7/8” & 3” 1-7/8” & 3” 1-7/8” & 3” 1-7/8” & 3”
Power Supply (Primary) 110VAC* 110VAC* 110VAC* 110VAC* 110VAC*
Amperage 3amps 5amps 5amps 8amps 8amps
Cycles 50/60hz. 1 phase 50/60hz. 1 phase 50/60hz. 1 phase 50/60hz. 1 phase 50/60hz. 1 phase
HEAT GUN 110 A/C - 60hz. - 1100 watts -- Temperature range: 50o F. - 1100oF. Weight: 2LB. *220 VAC also available upon request.
SPECIFICATIONS
FREE
KIT
FREE
Maintenance Kit
See Warranty
Card
Return Warranty Card for FREE Maintenance Kit!
See enclosed form

SUPER SEALER™SHRINK PACKAGING SYSTEM
OPERATING INSTRUCTIONS
1. Plug power cord into 110 VAC 15A wall outlet.
2. Turn power on by depressing rocker switch. No warm-up time is required.
3. Plug the heat gun into AC outlet on left hand side of box.
4. Separate film and place around spreader bar. (If model is equipped with the optional perf
roller, first load film between the perf wheel and plate, then around the spreader bar.)
5. Pull film to the desired length on the left hand side of sealing arm and sealing pad.
Open film and insert package. Roll excess film back onto the roll so that package is
approximately even with edge of sealing pad.
6. Holding package in left hand bring the sealing arm down firmly onto the film and pad.
With the arm in the down position, gently pull package away in a tearing motion from
the pad until package is completely separated from pad. (When using the Deluxe Machine
with timer, adjust dial to proper setting and bring the arm down until LED indicator turns
off. Release arm and your cut and seal is now complete.) IF THE CUTTING AND
SEALING PROCESS TAKES LONGER THAN 3 TO 5 SECONDS, YOU ARE USING THE
MACHINE INCORRECTLY AND YOU SHOULD CALL YOUR LOCAL REPRESENTATIVE
FOR ASSISTANCE. Turn package counter clockwise and repeat procedure to cut and seal
the remaining edge of the film. (If model comes with the optional cutter blade located on
the sealing arm, first position the blade to the middle of the film you are cutting. Next bring
the sealing arm firmly down so the blade punctures the film, then slide the blade from side
to side. With the arm still in the down position, gently pull package away from the pad.)
7. To shrink film around the product: adjust heat gun to desired temperature. Holding gun
approximately 12” from product begin to shrink film around the seams first and then toward
the middle in a circular motion until package has a glass-like appearance.
DO NOT HOLD GUN IN THE SAME POSITION FOR MORE THAN A FEW
SECONDS. THIS WILL CAUSE THE FILM TO BURN, NOT SHRINK.
WARNING: Heat gun should not be left on when air intake vents are blocked or for a pro-
longed period of time to prevent overheating! Make certain that switch is in the off posi-
tion to ensure that both the blower and heating element are shut off, or heat damage
may occur.
8. Always turn your Super Sealer® Shrink Packaging System off when not in use.
TROUBLE SHOOTING / RECOMMENDATIONS
Symptom: Centerfold shrink film will not separate or open.
Recommendation: If shrink film appears to be single sheet, place a strip of tape on top of the film and on the bottom and pull
apart to initially separate.
Symptom: Film appears to smoke or sticks to wire when seal is made.
Recommendation: This can mean one of several things:
1. With PP or PO film, wire must be kept clean by removing
sealing pad and depressing arm until wire burns clean all
film residue. No teflon tape required on arm.
2. PVC film will smoke when seal is made. Teflon tape
over the heating element will prevent the film from smoking
and will occasionally need to be replaced. For teflon tape
or other parts, call the service number.
Symptom: Burning holes in shrink film with the heat gun.
Recommendation: If gun is set on high temperature and held in the
same spot for more than a few seconds, the film will burn. Gun should
be continually moving in a circular spiral motion from the outside edges
of the package first, and to the middle of the package last.
Symptom: Arm is not properly cutting and sealing shrink film.
Recommendation:
1. On/Off switch may not be turned on.
2. Timer on Deluxe Model may not be set properly.
3. Arm may not be in complete contact with pad.
(Gentle Pressure).
4. Excessive pressure applied to sealing arm.
5. Wire may need cleaning.
Symptom: Setting timer properly on the Deluxe Model.
Recommendation: Timer should be set to allow the minimal amount of time necessary to cut and seal the film. The setting
will vary according to type of film in use. Setting timer too high will burn the film. PVC film will require a lower setting than most
other films. Timer may need to be adjusted to lower setting as machine is used in a continuous or rapid manner.
The air inside the package expands as
the lm is heated. The quickest way to
vent the lm is to cut what amounts to
an asterisk (*) into the closed end of the
centerfold. The smaller your package,
the more lines you should cut to make
sure every package has at least one
vent hole. This will prevent package
from ballooning.
Cut Slits 1/16” deep Closed end of
centerfold roll
Open end of
centerfold roll
STEP 1
STEP 2
STEP 3
Safety Instructions
Before using your new Traco Super Sealer, please take a few minutes to carefully read all of the instructions.
Pay close attention to safety guidelines and warnings included for your protection.
Save these instructions for future reference.
WARNINGS for Super Sealer System (sealer and heatgun):
• Know your work environment. Make sure the work area is clean and dry before using the sealer. This is an electrical
appliance and can be a potential shock or fire hazard, especially if operated near refuse or in a wet environment.
• Never operate the machine barefoot. Doing so greatly increases your risk of electrical shock.
• The Super Sealer system should only be connected to a standard 115 volt 15 amp wall receptacle. No other form of wir-
ing is safe or advisable. Unplug the system after use for additional safety precaution.
• To reduce the risk of fire or electric shock, do not expose to rain or moisture. Store indoors.
• Stay alert! Always pay attention to the work at hand and use common sense when operating this and all tools. Do not
operate the sealer when you are tired or taking medication or drugs that may make you drowsy.
• If the sealer or heatgun stops working during operation, fails to operate when turned on, or otherwise ceases to function
properly, turn switch to the off position, disconnect from the power supply and call a qualified service technician.
• Never attempt any repairs on the sealer or heatgun. A qualified service technician must do all repairs. The parts supplied
in your maintenance parts kit are for maintenance of the machine to keep it in good operating condition and may be an
exception to this rule.
• Inspect power cords periodically and if damaged or defective, have repaired by a qualified service technician. Extension
cords are not recommended, however if one is used it must be a U.L. listed three-wire extension cord with a three-prong
grounding plug and a rated capacity of 1800 watts or greater (14 gauge or heavier for up to 25 ft. and 12 gauge if cord is
longer). Inspect cord carefully before using and never use a cord that shows any sign of damage or defect.
• Never yank the cord from an electrical outlet or use it to tie down the arm or for any other purpose other than that for
which it was intended.
• Guard against electric shock by preventing contact with grounded surfaces or other appliances.
• Keep children and visitors away from the work area and the sealer and its accessories.
• Keep work area well lighted.
• Always store sealer in a safe place, out of the reach of children.
• Never try to seal anything other than plastic shrink films intended for use on this sealer.
• Never use the sealer after partial failure.
• Maintain proper footing and balance at all times.
• Do not wear loose-fitting clothing or jewelry. Wear non-skid footwear and a protective hair covering to contain long hair.
• Always wear eye protection and protective work gloves at all times.
• When servicing, use only identical replacement parts.
• Never use the sealer or heatgun near anything that is or could be considered combustible or flammable materials or
gases. Always check your work area carefully; materials or gases that may ignite may not be readily apparent and could
result in property damage and personal injury.
• Never use the sealer or heatgun after recently pumping gasoline or using any other combustible gas or liquid; fumes or
residue may still be on your skin or in your clothing.
WARNINGS specific to the sealer: (in addition to system warnings)
• A live heating element is located on the underside of the arm under the Teflon tape. Use caution during operation. DO
NOT TOUCH THE ELEMENT.
• Turn sealer off and disconnect (unplug) the sealer when not in use. Avoid unintentional starting. A sealer that is plugged in
and left on could start and burn if the arm came down due to a broken spring or if something fell on the arm.
• If arm spring breaks, turn sealer off, disconnect from power supply immediately and call a qualified service technician.
• Only use ac outlet on side of machine with accessories intended for that purpose and rated to the capacity listed by the
outlet. Specifically; an industrial heatgun.
• Only use fuse of capacity listed by the fuseholder.
Sealer cleaning instructions:
• Never use anything abrasive to clean the heating element. (I.e. steel wool, emery cloth or board, etc.) These can damage
the wire and cause premature breakage.
• To clean the heating wire – first remove the pad from the channel under the arm. Then pull the arm down and allow the
residue to burn off the arm. Wipe anything still clinging to the arm off with a piece of cardboard. After the wire has cooled
and is visibly clean, cover with a new piece of 3-mil Teflon tape. NOTE: Teflon tape over the wire is only required when
using PVC Shrinkfilm or Polyethylene to prevent build-up on wire and excessive smoking. When using Polyolefin type
films it is not required or suggested. The 10-mil Teflon tape on the sealing pad is always required for every application.
• To clean other exterior parts of the sealer, any non-flammable spray cleaner will suffice.
• Cleaning the sealer internally is not suggested or advised.
• If Teflon tape appears to be burnt, worn or damaged, replace with a new piece of tape.
Return Warranty Card for FREE Maintenance Kit!
Upon receipt of completed warranty card, we will send you
a Maintenance Kit for your new Super Sealer free of charge.
SERIAL NUMBER: PURCHASE DATE:
________________ _________________
Company Name:__________________________________________________________
Address:_________________________________________________________________
City:_______________________________ State:____________ Zip:_____________
Phone Number:_______________________________
From whom did you purchase the Super-Sealer™?_____________________________________
__________________________________________________________________________________
Type of Business:__________________________________________________________________
Products Being Packaged:__________________________________________________________
What Influenced Your Purchase of the Super-Sealer™?
__Dealer/Distributor __Magazine Ad __Trade Show __Word of Mouth __Other
Cut & Mail
FREE
KIT
FREE
Maintenance Kit
See Warranty
Card
Return Warranty Card for FREE Maintenance Kit!
See enclosed form
WARNINGS specific to the heatgun: (in addition to system warnings)
• For the first few uses of a new heatgun there may be some smoking due to manufacturing oils being burnt off inside the
gun. The smoke should disappear in less than a minute.
• The nozzle will turn dark over time due to high heat. This is normal and does not effect the performance or shorten the life
of the heatgun.
• The heatgun is supplied with a thermal cut-off switch located internally near the heating element to prevent overheating.
This safety device is to prevent the heatgun from overheating and causing internal damage to its components. If your
heatgun shuts-off during use, or fails to operate when turned to low or high position, be sure to turn it off, unplug it from
the outlet and call a qualified service technician for assistance. You may only need to wait for it to cool down (normally
several minutes) and then turn it back on so you can use it again. However, never leave the heatgun unattended; espe-
cially with the switch turned on or after it has experienced partial failure.
• When you are finished using the heatgun, stand it on its convenient stand with the nozzle pointing up. This method is the
best and safest way to allow it to cool after use, and is the only way suggested by the manufacturer for cooling of the
heatgun between uses. Avoid laying heatgun on its side. Do not point the heatgun in a downward position when cooling!
This may cause residual heat to rise back into the heatgun and damage internal components and cause the heatgun
to malfunction.
• Nozzle gets extremely hot, do not touch or place near combustibles.
• When storing the heatgun allow it to cool completely (i.e. check the nozzle), and unplug it for storage.
• This is a heat gun; it can blow very hot air. Do not try to dry your hair with this appliance or it can burn your hair or skin.
• Never obstruct the hot airflow by blocking or covering the air outlet at nozzle or intake at back end of the heatgun and
keep them clean and free of dirt and debris.
• Never direct the hot airflow towards people or animals.
• Never touch the nozzle to any surface when running the gun or shortly after running it (While it is still hot).
• Turn the switch off and disconnect the heatgun when not in use. Avoid unintentional starting.
• Although there can be other uses for heatguns, only use this one for the purpose of shrinking plastic films. Any other
attempted use is at your own risk.
• Keep the heatgun moving constantly. Heating in one spot can burn or melt the shrinkfilm or your product.
Heatgun cleaning instructions:
• Use only a damp cloth to wipe the gun clean. Never use turpentine, paint thinner, gasoline, or similar substances.
FILM VENTING TIP