TracoPower TMR 3 Series Installation and operating instructions

Created by Traco Electronic AG Arp.
www.tracopower.com
Date: April 17th, 2009 / Rev.: 1.3 /
Page 1 / 77
Features
• Single output current up to 700 mA
• Dual output current up to ±300mA
• 3 watts maximum output power
• High efficiency up to 85%
• RoHS directive compliant
• SIP package, 21.8 x 9.2 x 11.1mm (0.86 x 0.36x 0.44 inch)
• 2:1 wide input voltage range
• Low ripple & noise
• UL94-V0 case potting materials
• Input to output isolation: 1500Vdc, 1 min
• Continuous short circuit protection
• Remote ON/OFF
• ISO 9001 certified manufacturing facilities
• UL60950-1 Recognized E188913 (Pending)
Applications
• Distributed power architectures
• Workstations
• Communication equipment
• Computer equipment
TMR 3 Series Application Note
DC/DC Converter 4.5 to 9Vdc, 9 to 18Vdc, 18 to 36Vdc or 36 to 75 Vdc Input
3.3 to 15Vdc Single Outputs and ±5 to ±15Vdc Dual Outputs, 3W
E188913
Complete TMR-3 datasheet can be downloaded at:
http://www.tracopower.com/products/tmr3.pdf
General Description
The TMR 3 series offer 3 watts of output power from a 21.8 x 9.2 x 11.1mm package without derating up to an operating
temperature of 71ºC and without need of any external components. This product has a 2:1 wide input voltage of 4.5-9, 9-18,
18-36 and 36-75Vdc with an I/O isolation test voltage of 1500Vdc and indefinite short-circuit protection. All models are particularly
suited to telecommunications, industrial, mobile telecom and test equipment applications.
Table of contents
Absolute Maximum Rating
P2
Remote ON/OFF Control
P73
Output Specification
P2 & P3
Mechanical Data
P74
Input Specification
P4
Recommended Pad Layout
P74
General Specification
P5
Soldering and Reflow Consideration
P75
Characteristic Curves
P6 -P69
Packaging Information
P75
Test Configurations
P70
Part Number Structure
P76
EMC Considerations
P71 -P72
Safety and Installation Instruction
P77
Input Source Impedance
P73
MTBF and Reliability
P77
Thermal Consideration
P73

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 2 / 77
3W, Single and Dual Output
Absolute Maximum Rating
Parameter
Model
Min
Max
Unit
Input Voltage
Continuous TMR 3-05xx
TMR 3-12xx
TMR 3-24xx
TMR 3-48xx
9
18
36
75
Vdc
Input Voltage
Transient (100ms)
TMR 3-05xx
TMR 3-12xx
TMR 3-24xx
TMR 3-48xx
15
36
50
100
Vdc
Input Voltage Variation
(complies with EST300 132 part 4.4)
All 5 V/ms
Operating Ambient Temperature (with derating)
All
-40
100
°C
Operating Case Temperature
All
100
°C
Storage Temperature
All
-55
105
°C
Output Specification
Parameter
Model
Min
Typ
Max
Unit
Output Voltage
(Vin = Vin nom; Full Load ; TA=25°C)
TMR 3-xx10
TMR 3-xx11
TMR 3-xx09
TMR 3-xx12
TMR 3-xx13
TMR 3-xx21
TMR 3-xx22
TMR 3-xx23
3.267
4.95
8.91
11.88
14.85
±4.95
±11.88
±14.85
3.3
5
9
12
15
±5
±12
±15
3.333
5.05
9.09
12.12
15.15
±5.05
±12.12
±15.15
Vdc
Output Regulation
Line (Vin min to Vin max at Full Load)
Load (0% to 100% of Full Load)
Load (5% to 100% of Full Load)
All
-0.2
-1.0
-0.5
+0.2
+1.0
+0.5
%
Cross Regulation
Asymmetrical Load 25% / 100% of Full Load Dual output -5.0 +5.0 %
Output Ripple & Noise
Peak-to-Peak (5Hz to 20MHz Bandwidth)
All 50 mV pk-pk
Temperature Coefficient All -0.1 +0.1 %/°C
Dynamic Load Response
(Vin = Vin nom; TA=25°C)
Load step change from
75% to 100% or 100 to 75% of Full Load
Setting Time (Vout ＜ 10% peak deviation)
All 500 μS
Output Current TMR 3-xx10
TMR 3-xx11
TMR 3-xx09
TMR 3-xx12
TMR 3-xx13
TMR 3-xx21
TMR 3-xx22
TMR 3-xx23
0
0
0
0
0
0
0
0
700
600
333
250
200
±300
±125
±100
mA
Output Short Circuit Protection
All
Continuous, automatics recovery

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 3 / 77
3W, Single and Dual Output
Output Specification (continue)
Parameter
Model
Min
Typ
Max
Unit
max Output Capacitor Load TMR 3-xx10
TMR 3-xx11
TMR 3-xx09
TMR 3-xx12
TMR 3-xx13
TMR 3-xx21
TMR 3-xx22
TMR 3-xx23
3300
1680
1000
820
680
±1000
±470
±330
µF
Input Specification
Parameter
Model
Min
Typ
Max
Unit
Operating Input Voltage TMR 3-05xx
TMR 3-12xx
TMR 3-24xx
TMR 3-48xx
4.5
9
18
36
5
12
24
48
9
18
36
75
Vdc
Input Current
(Maximum Value at Vin = Vin nom; Full Load)
TMR 3-0510
TMR 3-0511
TMR 3-0509
TMR 3-0512
TMR 3-0513
TMR 3-0521
TMR 3-0522
TMR 3-0523
TMR 3-1210
TMR 3-1211
TMR 3-1209
TMR 3-1212
TMR 3-1213
TMR 3-1221
TMR 3-1222
TMR 3-1223
TMR 3-2410
TMR 3-2411
TMR 3-2409
TMR 3-2412
TMR 3-2413
TMR 3-2421
TMR 3-2422
TMR 3-2423
TMR 3-4810
TMR 3-4811
TMR 3-4809
TMR 3-4812
TMR 3-4813
TMR 3-4821
TMR 3-4822
TMR 3-4823
650
800
789
779
779
810
779
779
263
325
329
316
316
320
316
316
134
160
160
158
156
164
158
154
69
83
82
81
80
83
80
79
mA

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 4 / 77
3W, Single and Dual Output
Input Specification (continue)
Parameter
Model
Min
Typ
Max
Unit
Input Standby Current
(Typical Value at Vin = Vin nom; No Load)
TMR 3-0510
TMR 3-0511
TMR 3-0509
TMR 3-0512
TMR 3-0513
TMR 3-0521
TMR 3-0522
TMR 3-0523
TMR 3-1210
TMR 3-1211
TMR 3-1209
TMR 3-1212
TMR 3-1213
TMR 3-1221
TMR 3-1222
TMR 3-1223
TMR 3-2410
TMR 3-2411
TMR 3-2409
TMR 3-2412
TMR 3-2413
TMR 3-2421
TMR 3-2422
TMR 3-2423
TMR 3-4810
TMR 3-4811
TMR 3-4809
TMR 3-4812
TMR 3-4813
TMR 3-4821
TMR 3-4822
TMR 3-4823
45
45
55
55
55
55
60
60
25
25
30
30
30
30
30
30
16
16
17
18
18
17
18
18
10
10
11
12
12
12
12
12
mA
Input Reflected Ripple Current (See Page 70) 5V INPUT
12V INPUT
24V INPUT
48V INPUT
400
150
380
170
mA pk-pk
Start Up Time
(Vin = Vin nom and constant resistive load)
Power up
Remote ON/OFF
All
30
30
mS
Remote ON/OFF Control (See Page 73)
DC-DC ON
DC-DC OFF
All
2
Open
3 4
mA
Remote Off Input Current All 2.5 mA

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 5 / 77
3W, Single and Dual Output
General Specification
Parameter
Model
Min
Typ
Max
Unit
Efficiency (See Page 52)
(Vin = Vin nom ; Full Load ; TA=25°C)
TMR 3-0510
TMR 3-0511
TMR 3-0509
TMR 3-0512
TMR 3-0513
TMR 3-0521
TMR 3-0522
TMR 3-0523
TMR 3-1210
TMR 3-1211
TMR 3-1209
TMR 3-1212
TMR 3-1213
TMR 3-1221
TMR 3-1222
TMR 3-1223
TMR 3-2410
TMR 3-2411
TMR 3-2409
TMR 3-2412
TMR 3-2413
TMR 3-2421
TMR 3-2422
TMR 3-2423
TMR 3-4810
TMR 3-4811
TMR 3-4809
TMR 3-4812
TMR 3-4813
TMR 3-4821
TMR 3-4822
TMR 3-4823
75
79
80
81
82
78
81
81
77
81
80
83
83
82
83
83
76
82
82
83
84
80
83
85
74
79
80
81
82
79
82
83
%
Isolation Voltage (functional Insulation; 60 seconds)
Input to Output All 1600 Vdc
Isolation Resistance All 1 GΩ
Isolation Capacitance
All
200
pF
Switching Frequency
All
100
KHz
Weight All 4.8 g
MTBF ( See Page 53 )
Bellcore TR-NWT-000332, TC=40 ℃
MIL-STD-217F
All 4.386×106
2.401×106
hours

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 6 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0510
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 7 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0510 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission ofEN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 8 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions
are at 25°C. The figures are identical for TMR 3-0511
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 9 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are
at 25°C. The figures are identical for TMR 3-0511 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission ofEN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 10 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0509
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 11 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0509 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission ofEN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 12 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions a
re at 25°C. The figures are identical for TMR 3-0512
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 13 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are a
t 25°C. The figures are identical for TMR 3-0512 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 14 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0513
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 15 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0513 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission ofEN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 16 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are
at 25°C. The figures are identical for TMR 3-0521
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 17 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at
25°C. The figures are identical for TMR 3-0521 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 18 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0522
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 19 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TMR 3
-0522 (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom, Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Conduction Emission ofEN55022 Class B
Vin = Vin nom, Full Load
Power Dissipation versus Output Current

Application Note
Created by Traco Electronic AG Arp.
www.tracopower.com
Date:March 30th, 2012 / Rev.: 1.4 /
Page 20 / 77
3W, Single and Dual Output
Characteristic Curves
All test conditions are at 2
5°C. The figures are identical for TMR 3-0523
Efficiency versus Output Current Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency versus Input Voltage. Full Load Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
DeratingOutputCurrent versusAmbient Temperature and Airflow
V
in
= V
in nom Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load