TRAILMATE JOYRIDER User manual

JOYRIDER
OWNER'S GUIDE
TRAILMATE

JOY RIDER PARTS L ST
ITEM PART# DESCRIPTION QTY. ITEM PART# DESCRIPTION QTY.
1. 11871 TRIKE REFLECTOR KIT 1 49. 18227 BRAKE CABLE JOY RIDER 1
2. 12069 BASKET HOLD DOWN 7 50. 12269 CABLE TIE, BLACK 2
3. 19171 SCREW 10-32x3/8 RHMS 8 51. 12201 SCREW 1/4x3/8 HW HEAD TYPE B 1
4. 12170 NUT 10-32 HEX KEPS 12 52. 18220 AXLE HOLDER REAR JOY RIDER 2
5. 12208 SCREW 5/16-18x3/4 HHCS 3 53. 12240 WASHER SPACER 1x41/64x.062 1
6. 18306 BRACE REAR FENDER JR/BP 4 54. 11070 PIN COTTER 3/32x1 1
7. 11748 FENDER 24"MWT TRIKE REAR (OPT 2 55. 18709 WHEEL 24x1.75 MAG L. REAR 1
8. 18204 FRAME JOYRIDER 1 56. 18207 WHEEL 24x1.75x36x.080 L. REAR 1
9. 12215 SCREW 5/16-18x3/4 CARRIAGE 4 57. 18203 AXLE JOY RIDER REAR 1
10. 12244 PIN ROLL 3/16x1-1/4 1 58. 18196 PLUG TUBE 1-1/2" ID 2
11. 18860 PIN GROOVE 3/16x1-1/4 ALLOY 1 59. 11801 GRIP 7/8 BLACK 2
12. 12246 KEY, SQUARE 3/16x5/8 2 60. 11654 BRAKE CALIPER LCK. LVR. ALLY. 1
13. 18199 SPROCKET 13T 1 61. 16937 SCREW 3/8-16x3/4 F/H WHIZ-LOC 2
14. 11066 SET SCREW 5/16-18x5/16 HEX 2 62. 18287 CRANK JR/DJ 1
15. 11643 BEARING SP 2 63i 18909 SPROCKET 21T* 1
16. 18729 CHAIN JR SHORT 59 PITCH* 1 64. 18336 CHAIN JR/DJ 151 PITCH 1
17. 12175 NUT 5/16-18 FLANGED 8 65. 16961 HUB CB SNAP RING SHIMANO* 1
18. 12218 SCREW 3/8-16x3/4 CARRIAGE 1 66. 16960 HUB CB DUST RING SHIMANO 1
19. 12178 NUT 3/8-16 FLANGED 3 67. 11939 SPROCKET 21T CB SHIMANO* 1
20. 19153 NUT AXLE SHIMANO* 2 68. 11667 HUB CB TRIKE SHIMANO* 1
21. 11961 TIRE 24x1.74 BSW 2 69. 17160 GRIP DEPTH CNTRL 3/8x2.25 1
22. 11976 TUBE 24x1.75 2 70. 12199 SCREW 14x3/4 TYPE A HEX HD 4
23. 11985 RIM STRIP 24x1.75 2 71. 18221 LEVER SEAT JR/DJ 1
24. 12012 WHEEL 24x1.75x36x.080 R. REAR 1 72. 17348 SPRING JR/JUNR/DJ/LATCH KEY 1
25. 18239 WHEEL 24x1.75 MAG R. REAR 1 73. 18089 SCREW 1/4-20x7/8 FLANGE HEAD 1
26. 11679 CONNECTING LINK 1 74. 11061 NUT NYLON 14-20 NYLON INSERT 1
27. 18201 CHAINGUARD JR 1 75. 18216 BASE SEAT JOY RIDER 1
28. 12172 NUT 1/4-20 FLANGED 9 76. 11121 SCREW 1/4-20x5/8 HHCS 4
29. 12232 WASHER 1/4 SAE 3 77. 18206 SEAT JOY RIDER 1
30. 11642 BEARING AXLE 5/8 ASF 107E 2 78. 11639 BASKET 1
31. 11120 SCREW 1/4-20x3/4 FLANGE HEAD 1 79. 18757 CHAIN JR LONG 113 PITCH* 1
32. 11952 SPROCKET 22T SOLID W/ ADAPTER* 1 80. 18983 DUST RING S/A* 1
33. 12241 SET COLLAR 5/8 5 81. 18913 HUB 3SPCB TRIKE W/ 22 SPKT* 1
34. 19238 FREEWHEEL 22T & ADAPTER JR 1 82. 12193 SCREW 10-32x1 PHIL PAN HD HD MS 1
35. 19211 PEDAL ASSY. JR/JUNR/DJ 2 83. 18049 NUT AXLE STURMY ARCHER* 1
36. 13994 FENDER 20" CHR JR/JUNR/DJ 1 84. 18986 WASHER ANTITURN S/A* 1
37. 12236 WASHER 5/16 SAE 3 85. 18993 INDICATOR PROTECTOR S/A* 2
38. 19002 NUT 3/8-24 FLANGED 2 86. 18997 INDICATOR CHAIN 3SPD. S/A* 1
39. 12301 WASHER 3/8 FLAT SAE 8 87. 18985 NUT AXLE RIGHT S/A* 1
40. 11078 WHL 12.5x2.25 W/TIRE/TUBE/BB 1 88. 18984 WASHER SPROCKET SPACER S/A* 1
41. 19154 BAND BRAKE ARM NUT 1 89. 18998 ADJUSTING BARREL S/A* 1
42. 19156 BAND BRAKE ARM STRAP 1 90. 18982 SNAP RING S/A* 1
43. 19155 BAND BRAKE ARM SCREW 1 91. 18746 HUBHOLDER 3SPCD GUIDE* 1
44. 11274 SCREW 1/4-20x5/8 CARRIAGE 1 92. 18995 CABLE 3SPD. S/A* 1
45. 18197 SCREW 5/16-18x5 CARRIAGE 1 93. 12285 HUB 3SPCB PLASTIC STOPPER* 1
46. 18337 FORK JR/DJ 1 94. 12239 SPACER 1/2 CB/3SPCB* 1
47. 17851 ADJ. BARREL & NUT BB 95. 19103 WASHER 3/8 EXT. TOOTH* 2
48. 18210 HANDLEBAR JOYRIDER 1
• OPTIONAL PARTS
TOOLS REQUIRED
3/8" WRENCH PLIERS
DRIFT PUNCH
1/2" WRENCH
5/32"ALLEN WRENCH
HAMMER
9/16" WRENCH COMMON
SCREWDRIVER
ADJUSTABLE WRENCH
PHILIPS SCREWDIVER

Joyrider Assembly
Instructions
Fig.1
4 TRAILMATE owner's guide
1. Preparation
Remove all parts from the carton. Do not remove pro-
tective wrapping until necessary. Open the parts bag
and verify that all parts are present (refer to the illus-
trated parts list). Check tire air pressure and inflate to
35 psi. Make sure tires are properly seated on rims.
2. Rear Wheels/ Axle Assembly
(For Coaster Brake or 3-Speed Coaster, see instruc-
tions enclosed in carton.)
Lay the frame assembly upside down and position the
rear axle assembly (57) between the frame mounting
brackets (see figure 1). The chain sprocket on axle
must be on the same side as the chain sprocket at the
pedals. Attach the two axle bearing holder brackets
(52) on the axle assembly to the inside of the frame
mounting brackets with carriage bolts (9) and lock nuts
(17). Do not tighten nuts until the chain has been in-
stalled (next step)..
(Cycle Upside Down)
(Right) (Left)
3. Chain
Install chain (64) over drive sprocket and rear sprocket
(13) and join with connecting link (26) (see figure 1).
Once chain is installed, evenly pull back on the axle
assembly until the chain is tight. Tighten the lock nuts
(17), securing the axle bearing brackets to the frame.
4. Rear Wheels
Slide rear wheels onto the axle shaft of the frame as-
sembly (see figure 2). Note: Rear wheels may look
similar, but each is different. The left wheel is "free-
wheeling" on the axle shaft and therefore contains
bearings in its center hub; the right wheel attaches
solid to the axle shaft and does not require bearings.
Failure to recognize the difference will cause damage
to the non-bearing wheel. Secure the left wheel (55) on
the axle with washer (53) and cotter pin (54), then
slide the set collar (33) flush against the wheel (see
figure 2). Secure the right wheel (25) on the axle with
a roll pin (10). Do not damage wheel with hammer
while installing pin.
(Cycle Upside Down)
25
Wheel Without
Bearing

Joyrider Assembly
Instructions
5. Front Wheel
Lay the frame assembly on right side, with the frame
opening facing upward. Place the front wheel with brake
assembly (40) in the fork, with the brake on the left side
(see figure 3). Rotate the brake assembly so the mounting
portion points upwards and toward the frame. Attach the
brake strap (42) by bending it into a "U" shape and sliding it
over the left fork tube, from the bottom up. Align with brake
assembly and insert screw (43) and nut (41). Secure with
washers (39) and lock nuts (38).
6. Handbrake
At the front wheel, loosen the lock nut on the brake cable
bracket (see figure 3). Push the brake cable through the
hole in the cable bolt. Pull the brake cable bracket
upwards, while pulling as much cable as possible through
the hole in the bolt. Make sure the brake cable is seated
properly in the handgrip and that the adjustable "barrel nut"
at the fork is protruding below the fork plate as far as
possible. Secure the lock nut on the brake bracket to hold
the cable in place. Note:
The handbrake may require further adjusting before riding.
TRAILMATE owner's guide 5
7. Seat
With Joyrider on its side, position the seat (77) over the
mounting holes in the frame plate (see figure 4). Insert
screws (70) and secure seat.
8. Basket
With Joyrider in an upright position, place the basket
(78) onto the frame plate. Place the four basket
holddown brackets (2) over the basket wires and se-
cure with screws (76) and nuts (28) to the frame plate.

Joyrider Assembly
instructions
9. Reflectors
Install red reflectors on the back of the basket (see
schematics). Place the basket holddown (2) over the
basket wire and attach reflector with screws provided
in reflector kit. Repeat for other side, the reflectors
should be about one foot apart. Install the reflectors
onto the rear wheels with screws provided.
10. Rear Fenders
Attach fenders to braces using screws (3) and nuts
(4). Install fender assembly to frame mounting
brackets with screws (5) and nuts (17). It may be
necessary to adjust fender to properly fit over wheel,
by bending braces.
11. Final Adjustments
Before riding, apply the handbrake. If stopping action
is not quick and sure, the cable must be tightened. To
tighten: loosen the nut at the bottom of adjusting
barrel (bottom of fork plate) and turn the nut at top
counterclockwise. When stopping action is firm, lock
the nuts at the top and bottom firmly. Complete by
installing handlegrips (59).
6 TRAILMATE owner's guide
Fig. 5

MAINTENANCE AND
INSPECTION
REGULAR MAINTENANCE: Bi-Monthly
1. Keep all painted parts cleaned and waxed for a long-lasting luster
2. Spray all chrome parts with recommended protective spray coating (LPS-1, WD-40, etc.). When
spraying with protective coatings, it is recommended that you let parts set overnight so the
coating will penetrate.
3. Lubricate the following:
• Axle shafts
• Chain - turn pedal crank forward and spray freely
4. When storing over prolonged periods, turn upside down to prevent flat spots from occurring on the
tires. If stored outside, cover to protect finish and moving parts.
PREVENTIVE MAINTENANCE: Every Six Months These are services that should be performed
by your local bicycle shop. A fee may be charged.
1. Check tires for wear, rim cuts and valve core alignment (usually caused by improper air pressure)
2. Check wheels for cracks and alignment.
3. Check brakes for proper operation
4. Clean and repack all bearings and adjust all cones
5. Check for worn bearings, cones and cups
6. Check chain for adjustment and clean as needed
7. Check for loose bolts and nuts.
Attention: While your unit is new, some noises may occur when the unit is breaking in.
Should they continue for more than 30 days, see your local bike shop.
INSPECTION
Check the following, as it applies to your cycle, on a regular basis:
1. Hand Brake: Make sure the brake engages, by squeezing the hand brake.
2. Wheels: Check wheels for alignment.
3. Pedals: Inspect pedal bearings and make sure pedal is tightly attached to crank.
4. Handle Grips: Replace worn or loose grips.
5. Chain: Check for proper tightness. Replace damaged chain immediately.
6. Seat: Adjust seat for rider comfort and safety.
7. Tires: Keep tires inflated to the recommended tire pressure, as indicated on the tire's sidewall.
8. Chainguard: Replace damaged or missing chainguard immediately
9. Frame: Replace damaged frame immediately.
TRAILMATE owner's guide 7

JOYRIDER
This is a recreational unit, not designed for excessive speeds or
misuse. Careless operation may cause rider to lose control and
result in serious injury.
Do not brake or turn at high speeds; this may cause cycle to
roll-over and rider injury.
Trailmate Limited Warranty
Trailmate, Inc., guarantees each cycle product against all defects in materials and workmanship for a period of 90 days
from date of purchase. Tires and tubes are not covered by this guarantee.
During this period, any part that is judged by the makers to be defective will be replaced free of charge. Any failure
resulting from accident, abuse, neglect, normal wear, or improper assembly or maintenance by the owner is not cov-
ered.
Trailmate, Inc., further authorizes a lifetime frame guarantee and will replace any frame, at no cost to the buyer, providing
that item has not been used for rental use and that:
1) The item has not been altered, repaired, or modified in any way.
2) The item has not been subject to misuse, negligence, and/or an accident.
3) Original ownership is established.
Any parts under this guarantee on which claims are entered shall be returned for inspection with transportation charges
prepaid by the claimant. Replacement parts will be shipped F.O.B. factory.
There are no warranties or guarantee, expressed or implied, written or oral, which extend beyond the description on the
face hereof.
#18338 6/98 ^
TRAILMATE owner's guide
TRAILMATE
2359 Trailmate Drive
Saraso+a FL 34243
[phone]
Fax:[phone]
For service or to order
replacement parts,
please contact your
local Trailmate dealer.
Things to know before riding your cycle:
1. Know your local bicycle laws and wear a helmet
2. Do not exceed the recommended weight limit of 250 Ibs
3. No more than one rider at one time
4. Do not stand on unit
5. Be sure to install safety flags
6. Wear light-colored clothing and protective gear
7. Do not ride at night

Get Going!!!
Joyrider and
Jr. Joyrider
TRAILMATE owner's guide