TRAK RACER TR160S User manual

1
Published 2023‑11‑30
TR160S
Assembly Guide
TR160-S
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box

3 Symbol Legend
4 Part list
5 Assembly Notes
9 TR160-S Assembly Instructions
19 Stabilizing Feet Option
21 Recliner seat installation
25 GT/Rally seat installation
27 Pedal Option 1
30 Pedal Option 2
33 Pedal Option 3
37 Wheel Mount Option 1
40 Wheel Mount Option 2
43 Wheel Mount Option 3
46 Wheel Mount Option 4
49 Shifter Option 1
51 Shifter Option 2
2
TABLE OF CONTENTS

3
Two people needed
Tighten hardware
Leave hardware loose for adjustment
Make Adjustment
Break tab off Corner bracket CB1
Safety glasses needed
Attention / Priority
Reserve for following step
Mirrored Components (Same on both sides)
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
IMPORTANT: Due to the nature of cut aluminium profile, some metal
shavings may still be present after our extensive QA cleaning process. We
recommend that boxes and packaging is opened on a hard oor.
NOTE: Some screws and washers are pre-installed. These will be part of
the parts list and will need to be loosened and reattached according to
the instructions.

SH-M8-14 Screw (Hex), M8x14 4
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
4
If you have any issues, please contact us at [e-mail]
Part # Description QTY Check
BOX #: TR160-S-PART1
PS-780-R Profile strip, 780mm Red 4
PS-500-R Profile strip, 500mm Red 4
PS-460-R Profile strip, 460mm Red 2
AL-120-780 Aluminum Profile, 40x120x780mm 2
AT-160-780 Aluminum Profile , 40x160x780mm 2
BOX #: TR160-S-PART2
CC-01 Cable Management clips 1
BC-40 Bracket, Corner with Cap, 40x40 8
BA-160-S Bracket, Anodized corner, 40x160, Black 6
EC-160 End Cap, 40x120 2
EC-40 End Cap, 40x40 4
FR-01 Feet, Rubber 6
LP-160 Logo Plate, TR160 1
NS-M8 T-Nut (Spring), M8 50
NS-M6 T-Nut (Spring), M6 4
AT-160-500 Aluminum Profile (Threaded), 40x160x500mm 2
AT-160-580 Aluminum Profile (Threaded), 40x160x580mm 2
AL-40-460 Aluminum Profile, 40x40x460mm 2
SH-M8-16 Screw (Hex), M8x16
SB-M6-12 Screw (Hex), M6x12 44
4
SH-M8-20 Screw (Hex), M8x20 6
SH-M8-20 Screw (Flat), M8x20 12
SH-M8-35 Screw (Hex), M8x35 16
SS-01
FE-01
Seat Slider
Frontend Plate
1
1
TK-M8 Tool Kit, M8 1
TR-160-MCSP
TT-CB
T1
T2
P2C
Middle Connector Support Plate, 160mm
Tapping Thread For Corner Brackets
6mm Hex Key
Package (2 Cartons)
5mm Hex Key
2
40
1
2
1
WF-M8 Washer (Flat), M8 4
WL-M8 Washer (Lock), M8 16
TR120-BLK-PART1
TR120-BLK-PART2
TR160-S PARTS LIST
* NOTE: Extra hardware may be included as spare parts
INCLUDED TOOLS
6mm Ball End Hex Key
13mm Spanner
SH-M8-20 Screw (Flat), M8x16 40

5
1
NOTE
a
a
a
a
a
a
INSTALLATAION ORDER FOR SCREWS HOW TO MEASURE SCREWS
① SCREW ② LOCK WASHER
(IF APPLICABLE)
③ WASHER
FLAT SCREW
HEX SCREW
BUTTON SCREW
FRONTSIDE
TOP SIDE
OUTSIDE
SHIFTER SIDE
BACK SIDE

6
NOTE
The handle screws (S7 & S27) are ratcheted to
allow for tightening and loosening when space
for rotation is limited. Simply pull the handle out
and turn handle into position and push handle
back in to engage thread.

7
NOTE
If T-Nuts are skipped, and
the ends are no longer
accessible, they can be
inserted by “rocking” them
in from the outer face as
shown.
Use the provided allen key
to push the T-Nut into
position and place the hole
to slide into position.
It is strongly advised that
spring T-Nuts are inserted
by sliding from the ends of
profiles. Please take careful
note of each step of all T-nuts
as some are to be installed in
anticipation of future steps.
NS-M8 & NS-M6

8
NOTE BC-40

9
If using stabilizing
feet, go to P.18
Insert 2pcs of NS-M8 into
TOP of AT-160-580 (for STEP 5)
SB-M6-12 x4
1
2
LP-160 x1
M6x20mm
SH-M8-20 x2 AT-160-500 x2 NS-M8 x2
AT-160-580 x1 NS-M8 x2 NS-M6 x4
FR-01 x2

10
4
3
Insert 2pcs of NS-M8 into
TOP SIDE of AL-160-580
(for STEP 5)
BA-160-BLK x2
M8x20mm
M8-20 x08
AL-160-580 x1 NS-M8 x10

344mm
13.5"
BC-40 x4
M8-16 x8 BC-40 x4 NS-M8 x4
M8-16 x8
M8x16mm
11
5
6
380mm
15"
AL-40-460 x2
M8x16mm

M8x35mm
SH-M8-35 BCH-160 x2
If using stabilizing
feet, go to P.18
x8
12
7
8
M8x20mm
SH-M8-20AT-120-780 x2 x4 NS-M8 x4 FR-01 x4
WL-M8 x8 NS-M8 x04

WL-M8 x8
13
9
M8x35mm
SH-M8-35 x8 NS-M8 x04
10
MC-S x2
M8x16mm
SH-M8-16 x8

11
AL-120-780 x2
M8x16mm
SH-M8-16 x16 NS-M8 x16 BA-160-BLK x4
12
FRONTEND x1
M8x20mm
SH-M8-20 x4
14

15
13
Note: End caps should be
installed after all
accessories are mounted
EC-40 x4 EC-120 x4

16
14
PS-780-R x2 PS-500-R x2 PS-460-R x2

SH-M8-16 Screw (Hex), M8x16 4
17
Published 2023‑11‑30
Seat Slider
Assembly
TR80-SLIDER
Part # Description QTY Check
BOX #: TR120-BLK-PART2
SS-01 Seat Slider 1
SH-M8-14 Screw (Hex), M8x14 4
NL-M8 Nut (Locking), M8 4
WF-M8 Washer (Flat), M8 4

18
1
SS-01 x1 NS-M8 x4
M8x16mm
SH-M8-16 x4 SH-M8-14 x4
W -M8 x4
M8x14mm

19
Published 2023‑11‑30
Stabilizing Feet
Option
TR80-TR160FEET
Part # Description QTY Check
BOX #: TR80-TR160FEET
SH-M8-25 Screw (Hex), M8x25 8
WF-M8 Washer (Flat), M8 8
WL-M8 Washer (Lock), M8 8
NS-M8 T-Nut (Spring), M8 8
BF-01 Bracket, Feet Adjustable 4
FA-01 Feet, Adjustable 4
* NOTE: Extra hardware may be included as spare parts

20
FA-01 x4
BF-01 x4
1
2
NS-M8 x8 SH-M8-25 x8
M8x25mm
WL-M8 x8 WF-M8 x8