TRAK RACER TR80 User manual

1
Published 2021‑12‑20
TR80
Assembly Guide
TR805-BLK
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
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3 Part list
4 Symbol Legend
5 Assembly Notes
10 TR805-BLK Assembly Instructions
18 Seat Slider Option
20 Recliner seat installation
24 GT/Rally seat installation
26 Wheel Mount Option 1
29 Wheel Mount Option 2
32 Wheel Mount Option 3
35 Wheel Mount Option 4
38 Wheel Mount Option 5
2
TABLE OF CONTENTS

IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
3
If you have any issues, please contact us at [e-mail]
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TR805-BLK-PART3
TR805-BLK-PART1
TR805-BLK-PART2
Part # Description QTY Check
BOX #: TR805-BLK-PART1
A6 1200mm Red Prole Strip 4
A10 460mm Red Prole Strip 2
P9 1200mm 40 x 80mm Aluminium Prole 2
P16 780mm 40 x 80mm Aluminium Prole 2
P35 400mm 40 x 40mm Aluminium Prole (Threaded) 2
P26 460mm 40 x 40mm Aluminium Prole 2
BOX #: TR805-BLK-PART2
E4 40 x 40mm Trak Racer Plastic End Cap 6
E3 40 x 80mm Trak Racer Plastic End Cap 9
F2 Rubber Feet 4
S6 6mm x 20mm Hex Screws 4
N3 Spring T-Nuts M6 4
CA Cable Management Clips 10
TK M8 Tool Set 1
N1 M8 Flange Nut 12
W1 M8 Flat Washer 30
W2 M8 Lock Washer 26
S2 8mm x 16mm Hex Screws 8
S3 8mm x 20mm Hex Screws 22
S9 8mm x 20mm Flat Screws 10
S7 8mm x 20mm Handle Screws 4
SS Seat Slider 1
N2 Spring T-Nuts M8 28
PE7 Pedal Plate 1
LB1 L Bracket 2
SH2 Shifter Support Plate 1
AJ1 40x40mm Prole Joint 2
PE5 TR80 Pedal Plate Side Mounts 2
CB4 40x80 Anodized corner bracket 4
BOX #: TR805-BLK-PART3
CB1 40 x 40mm Corner Brackets with Plastic Cover 22
W1 M8 Flat Washer 46
W2 M8 Lock Washer 46
S3 8mm x 20mm Hex Screws 46
N2 Spring T-Nuts M8 62
P10 500mm 40 x 80mm Aluminium Prole 3
P19 240mm 40 x 80mm Aluminium Prole 2
P7 300mm 40 x 80mm Aluminium Prole 1
SM1 Shifter Mount 1
SM2 Shifter Bracket 1
S2 8mm x 16mm Hex Screws 16
TR805-BLK PARTS LIST
*NOTE: Extra hardware may be included as spare parts

4
Two people needed
Tighten hardware
Leave hardware loose for adjustment
Make Adjustment
Break tab off Corner bracket CB1
Safety glasses needed
Attention / Priority
Reserve for following step
Mirrored Components (Same on both sides)
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INCLUDED TOOLS
5mm Ball End Hex Key 6mm Ball End Hex Key 13mm Spanner

5
1
NOTE
BACK SIDE
FRONTSIDE
INSIDE
TOP SIDE
OUTSIDE
SHIFTER SIDE
a
a

6
NOTE
The handle screws (S7 & S27) are ratcheted to
allow for tightening and loosening when space
for rotation is limited. Simply pull the handle out
and turn handle into position and push handle
back in to engage thread.

7
NOTE
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N2 & N3
It is strongly advised that
spring T-Nuts (N3) are inserted
by sliding from the ends of
profiles. Please take careful
note of each step of all T-nuts
as some are to be installed in
anticipation of future steps.
If T-Nuts are skipped, and
the ends are no longer
accessible, they can be
inserted by “rocking” them
in from the outer face as
shown.
Use the provided allen key
to push the T-Nut into
position and place the hole
to slide into position.

8
NOTE CB1

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9
NOTE AJ1

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10
F2×4
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N2×20
1
2
P9×2
P10×2
Insert 2pcs of N2
into TOP SIDE of each
P2 (for STEP 4)
S6×4
M6x20mm
N3×4

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11
4
3
N2×4 W1x8P26×2 CB1x4
W2x8
W2x16 W1x16 CB1x8
380mm
15"
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380mm
15"
S3x16
M8x20mm
S3x8
M8x20mm

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12
6
5
N2×16
N2×8 W2x8 W1x8 CB1x4 P19×2
P16×2 CB4x4S2x16
M8x16mm
S3x8
M8x20mm

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13
8
AJ1x2
N2×6
PE5×2 W2x4 W1x4
7
S7x2
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W2x4 W1x4
P35×2 S7x2
N2×4
P35x2
S2x2
S3x2
S7x2
W2x4
W1x4
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S2
S3
S2
S3
S2x2
M8x16mm
S3x2
M8x20mm
S2x2
M8x16mm
S3x2
M8x20mm

LB1×2
N2×8 W2x8 W1x8
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14
10
9
N1×10 PE7×1
S3x12
M8x20mm
S9×10
M8x20mm

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15
11
12
S3x8
M8x20mm
SH2x1
CB1x2
W2x10 W1x10
CB1x4W2x8 W1x8
N2×10
N2×8
P7×1
P10×1 S3x8
M8x20mm

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16
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13
S3x6
M8x20mm
W2x6 W1x6
N2×4
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Note: End caps should be
installed after all
accessories are mounted
SM1x1 SM2x1N1×2
14
CB1x22 E4x6 E3x9

15
17
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A6x4 A10x2

18
Published 2021‑12‑20
Seat Slider
Assembly
TR80-SLIDER
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19
S2x4
M8x16mm
N2×4SS×1 W1x4
NOTE: If N2x4 were pre-installed during
rig assembly, use those instead.
1
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20
Published 2021‑12‑20
SA-06/SA-07/SA-08
Recliner Seat
Assembly