TRAK RACER TR160 User manual

1
Published 2022‑07‑11
TR160
Assembly Guide
TR1604-BLK
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box

3 Part list
4 Symbol Legend
5 Assembly Notes
10 TR1604-BLK Assembly Instructions
14 Stabilizing Feet Option
16 Seat Slider Option
18 Recliner seat installation
22 GT/Rally seat installation
24 Pedal Option 1
27 Pedal Option 2
30 Pedal Option 3
33 Pedal Option 4
37 Wheel Mount Option 1
40 Wheel Mount Option 2
43 Wheel Mount Option 3
46 Wheel Mount Option 4
49 Wheel Mount Option 5
2
TABLE OF CONTENTS

IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
3
If you have any issues, please contact us at [e-mail]
Part # Description QTY Check
BOX #: TR1604-BLK-PART1
PS-1400-R Prole strip, 1400mm Red 4
AL-160-1400 Aluminum Prole, 40x160x1400mm 2
BOX #: TR1604-BLK-PART2
PS-460-R Prole strip, 460mm Red 2
AL-40-460 Aluminum Prole, 40x40x460mm 2
AL-120-780 Aluminum Prole, 40x120x780mm 2
AL-80-580 Aluminum Aluminum Prole, 40x80x580mm 1
AL-80-400 Aluminum Aluminum Prole, 40x80x400mm 1
SM-01 Shifter Mount 1
SM-02 Shifter Bracket 1
BOX #: TR1604-BLK-PART3
CC-01 Cable Management Clips 10
BC-40 Bracket, Corner with Cap, 40x40 11
BA-160-BLK Bracket, Anodized corner, 40x160, Black 6
BA-80-BLK Bracket, Anodized corner, 40x80, Black 2
EC-160 End Cap, 40x160 2
EC-120 End Cap, 40x120 2
EC-80 End Cap, 40x80 1
EC-40 End Cap, 40x40 4
FR-01 Feet, Rubber 6
LP-160 Logo Plate, TR160 1
NF-M8 Nut (Flange), M8 2
NS-M8 T-Nut (Spring), M8 76
NS-M6 T-Nut (Spring), M6 6
AL-160-500 Aluminum Prole, 40x160x500mm 2
SH-M8-16 Screw (Hex), M8x16 44
SH-M8-20 Screw (Hex), M8x20 20
SH-M8-20 Screw (Hex), M8x20 30
SH-M6-20 Screw (Hex), M6x20 6
BP-120-H Bracket (Plate), 120, Horizontal 1
SS-01 Seat Slider (includes separate hardware) 1
TK-M8 Tool Kit, M8 1
WF-M8 Washer (Flat), M8 34
WL-M8 Washer (Lock), M8 34
TR1604-BLK-PART3
TR1604-BLK-PART1
TR1604-BLK-PART2
TR1604-BLK PARTS LIST
*NOTE: Extra hardware may be included as spare parts

4
Two people needed
Tighten hardware
Leave hardware loose for adjustment
Make Adjustment
Break tab off Corner bracket CB1
Safety glasses needed
Attention / Priority
Reserve for following step
Mirrored Components (Same on both sides)
INCLUDED TOOLS
5mm Ball End Hex Key 6mm Ball End Hex Key 13mm Spanner

5
1
NOTE
BACK SIDE
FRONT SIDE
INSIDE
TOP SIDE
OUTSIDE
SHIFTER SIDE
a
a

6
NOTE
The handle screws (SL-M8-20 & SL-M8-25) are
ratcheted to allow for tightening and loosening
when space for rotation is limited. Simply pull the
handle out and turn handle into position and
push handle back in to engage thread.

7
NOTE
It is strongly advised that
spring T-Nuts are inserted by
sliding from the ends of
profiles. Please take careful
note of each step of all T-nuts
as some are to be installed in
anticipation of future steps.
If T-Nuts are skipped, and
the ends are no longer
accessible, they can be
inserted by “rocking” them
in from the outer face as
shown.
Use the provided allen key
to push the T-Nut into
position and place the hole
to slide into position.
NS-M8 & NS-M6

8
NOTE BC-40

9
AL-160-1400 ×2 NS-M6 ×6 FR-01 ×6 SH-M6-20 ×6
M6x20mm
Insert 2pcs of NS-M8
into INSIDE of each
AL-160-1400 (4 total)
(for STEP 2)
If using stabilizing
feet, go to P.14
Insert 2pcs of NS-M8 into TOP
of AL-160-500 (for STEP 4)
Insert 4pcs of NS-M8 into
BACK SIDE of AL-160-500
WL-M8 x8WF-M8 x8 BC-40 x4AL-160-500 ×1 NS-M8 ×14
M8x20mm
SH-M8-20 x8
1
2
Insert 4pcs of NS-M8 into
OUTSIDE of SHIFTER SIDE
AL-160-1400 (for STEP 7)
380mm
15"

10
4
Insert 2pcs of NS-M8 into TOP
of AL-160-500 (for STEP 4)
3
NS-M8 ×8
344mm
13.5"
AL-160-500 ×1 NS-M8 ×2 BA-160-BLK x2LP-160 x1
Ensure that 4pcs of
NS-M were inserted
during STEP 1
before attaching P2
AL-40-460 x2
M8x20mm
SH-M8-20 x8 WF-M8 x8 WL-M8 x8 BC-40 x4
Insert 2pcs of NS-M8
into INSIDE of each
AL-40-460 (4 total)
Insert 2pcs of NS-M8
into TOP SIDE of each
AL-40-460 (4 total)
(for SEAT SLIDER install)
M8x20mm
SH-M8-20 x16
a b

11
6
5
4pcs of NS-M8
into OUTSIDE
of AL-80-580
(for STEP 8 & 9)
2pcs into INSIDE
of AL-80-580
(for STEP 8)
Insert 2pcs NS-M8 into the
BACK SIDE of AL-80-780
Insert 1pcs of NS-M8 into
TOP SIDE of AL-80-580
Insert 2pcs of NS-M8 into
BOTTOM SIDE of AL-80-580
Keep slightly loose
and adjust position
after seat installation.
M8x16mm
SH-M8-16 x32
160mm
(6.3”)
AL-120-780 ×2 NS-M8 ×32 BA-160-BLK x4
AL-80-580 x1 NS-M8 ×11
M8x20mm
SH-M8-20 x5 WF-M8 x5 WL-M8 x5 BC-40 x3

Keep slightly loose and
adjust position after
seat installation.
12
8
Ensure that 4pcs of NS-M8
were inserted into OUTSIDE
of AL-80-580 + 2pcs INSIDE
during STEP 6 before
attaching AL-80-400
Insert 1pcs of NS-M8 into
FRONT SIDE of AL-80-400
If 4 x NS-M8 were not
installed into OUTSIDE of
SHIFTER SIDE
AL-160-500 during STEP
2, install them here using
the rocker method
7
SM-01 x1SM-02 x1
AL-80-400 x1 NS-M8 ×5
M8x20mm
SH-M8-20 x1 WF-M8 x1 WL-M8 x1
M8x16mm
SH-M8-16 x8 BA-80-BLK x2
M8x20mm
SH-M8-20 x6 WF-M8 x6 WL-M8 x6 NF-M8 x2

13
10
9
BC-40 x11 EC-40 x4 EC-80 x1 EC-120 x2 EC-160 x2
Note: End caps should be installed
after all accessories are mounted
BP-120-H x1
NS-M8 ×4
M8x20mm
SH-M8-20 x6 WL-M8 x6 WF-M8 x6
If 2 x NS-M8 were not
installed into OUTSIDE of
the horizontal
AL-160-580 during STEP
6, install them here using
the rocker method

14
11
PS-1400-R x4 PS-460-R x2

15
Published 2022‑07‑11
Stabilizing Feet
Option
TR80-TR160FEET
Part # Description QTY Check
BOX #: TR80-TR160FEET
SH-M8-25 Screw (Hex), M8x25 8
WF-M8 Washer (Flat), M8 8
WL-M8 Washer (Lock), M8 8
NS-M8 T-Nut (Spring), M8 8
BF-01 Bracket, Feet Adjustable 4
FA-01 Feet, Adjustable 4
*NOTE: Extra hardware may be included as spare parts

16
1
2
M8x25mm
SH-M8-25 x8
NS-M8 ×8
FA-01 x4 BF-01 x4WF-M8 x8 WL-M8 x8

17
Published 2022‑07‑11
Seat Slider
Assembly
TR80-SLIDER
Part # Description QTY Check
BOX #: TR1604-BLK-PART3
SS-01 Seat Slider 1
SH-M8-16 Screw (Hex), M8x16 4
NL-M8 Nut (Locking), M8 4
WF-M8 Washer (Flat), M8 4
WL-M8 Washer (Lock), M8 4

18
1NOTE: Use
NS-M8
that were pre-installed
during STEP 4 of rig assembly.
M8x16mm
SH-M8-16 x4SS-01 x1 WL-M8 x4

19
SA-06/SA-07/SA-08
Recliner Seat
Assembly

20
x4
Note: Screws supplied with seat
1