Trane Liquid-Cooled Adaptive Frequency AFDE Installation and operating instructions

Liquid-Cooled Adaptive
Frequency™ Drive
with Tracer® AdaptiView™ Control
Installation, Operation, and Maintenance
June 2020 AFDE-SVU02F-EN
Models AFDE
X39641074060
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

© 2020 Trane AFDE-SVU02F-EN
Introduction
Read this manual thoroughly before operating or servicing
this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as
required. Your personal safety and the proper operation of
this machine depend upon the strict observance of these
precautions.
Important Environmental Concerns
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are refrigerants
that contain Chlorine, Fluorine and Carbon (CFCs) and
those containing Hydrogen, Chlorine, Fluorine and
Carbon (HCFCs). Not all refrigerants containing these
compounds have the same potential impact to the
environment. Trane advocates the responsible handling of
all refrigerants-including industry replacements for CFCs
and HCFCs such as saturated or unsaturated HFCs and
HCFCs.
Important Responsible Refrigerant
Practices
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air
conditioning industry. All technicians who handle
refrigerants must be certified according to local rules. For
the USA, the Federal Clean Air Act (Section 608) sets forth
the requirements for handling, reclaiming, recovering and
recycling of certain refrigerants and the equipment that is
used in these service procedures. In addition, some states
or municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
Note: Graphic labels (shown above) are used for CE
application only.
Important:
• Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
• All electrical enclosures—unit or remote—are IP2X.
• Customers are responsible for all field wiring in
compliance with local, national, and/or international
codes.
The three types of advisories are defined as follows:
WARNING Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTIONsIndicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury. It
could also be used to alert against
unsafe practices.
NOTICE Indicates a situation that could result in
equipment or property-damage only
accidents.
WARNING
Proper Field Wiring and Grounding
Required!
Failure to follow code could result in death or serious
injury. All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes.
X39003893001A

Introduction
AFDE-SVU02F-EN 3
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.
Revision History
• Updated Model Number Descriptions chapter.
• Added Installing External 120 Vac Control Power
section to Input Power and Control Wiring chapter.
• Running edits.
WARNING
Personal Protective Equipment (PPE)
Required!
Failure to wear proper PPE for the job being undertaken
could result in death or serious injury. Technicians, in
order to protect themselves from potential electrical,
mechanical, and chemical hazards, MUST follow
precautions in this manual and on the tags, stickers,
and labels, as well as the instructions below:
• Before installing/servicing this unit, technicians
MUST put on all PPE required for the work being
undertaken (Examples; cut resistant gloves/sleeves,
butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Safety Data Sheets
(SDS) and OSHA guidelines for proper PPE.
• When working with or around hazardous chemicals,
ALWAYSrefertothe appropriateSDSandOSHA/GHS
(Global Harmonized System of Classification and
Labeling of Chemicals) guidelines for information on
allowable personal exposure levels, proper
respiratory protection and handling instructions.
• If there is a risk of energized electrical contact, arc, or
flash, technicians MUST put on all PPE in accordance
with OSHA, NFPA 70E, or other country-specific
requirements for arc flash protection, PRIOR to
servicing the unit. NEVER PERFORM ANY
SWITCHING, DISCONNECTING, OR VOLTAGE
TESTING WITHOUT PROPER ELECTRICAL PPE AND
ARC FLASH CLOTHING. ENSURE ELECTRICAL
METERS AND EQUIPMENT ARE PROPERLY RATED
FOR INTENDED VOLTAGE.
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in
death or serious injury.
• All Trane personnel must follow the company’s
Environmental, Health and Safety (EHS) policies
when performing work such as hot work, electrical,
fall protection, lockout/tagout, refrigerant handling,
etc. Where local regulations are more stringent than
these policies, those regulations supersede these
policies.
• Non-Trane personnel should always follow local
regulations.

4AFDE-SVU02F-EN
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . 5
Other Required Manuals . . . . . . . . . . . . . . . . 5
Cabinet Servicing . . . . . . . . . . . . . . . . . . . . . . 5
Service Information . . . . . . . . . . . . . . . . . . . . 5
Parts Ordering Information . . . . . . . . . . . . . 5
Motor Checks . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controller Checks . . . . . . . . . . . . . . . . . . . . . . 6
AFDE Checks . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Precautions . . . . . . . . . . . . . . . . . . . 7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CE for AFDE Drives . . . . . . . . . . . . . . . . . . . 10
AFDE Information . . . . . . . . . . . . . . . . . . . . 11
Model Number Descriptions . . . . . . . . . . . . . 12
Model Number Digit Identification . . . . . . 12
Drive and Cabinet . . . . . . . . . . . . . . . . . . . . . . . 13
Enclosure Rating . . . . . . . . . . . . . . . . . . . . . 13
Environmental Conditions . . . . . . . . . . . . . 13
Identifying Trane AFDE Cabinet Components
13
Drive Cabinet Component Locations . . . . 13
Frame 3 Units
179910-903 and 179910-905 . . . . . . . . . . 13
Power Module Component Locations . . . 17
Frame 3 Units
LF200405AAP and LF200608CCP . . . . . . 17
Drive Cabinet Component Locations . . . . 20
Frame 4 Units
180180-A07 and 180180-A09 . . . . . . . . . . 20
Power Module Component Locations . . . 23
Frame 4 Units
LF200900CCP and LF201215CCP . . . . . . . 23
About the Cabinet . . . . . . . . . . . . . . . . . . . . 26
Drive Removal . . . . . . . . . . . . . . . . . . . . . . . 28
Lifting the Drive . . . . . . . . . . . . . . . . . . . . . . 29
Input Power and Control Wiring . . . . . . . . . . 31
Installing Input Power Wiring Standard Cabi-
net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing External 120 Vac Control Power 32
Torquing Electrical Power Connections . 32
Cabinet Wire Routing . . . . . . . . . . . . . . . . .32
Wire Routing . . . . . . . . . . . . . . . . . . . . . . . . . .32
Wire Sizing . . . . . . . . . . . . . . . . . . . . . . . . .32
Grounding the Cabinet . . . . . . . . . . . . . . .33
AFDE Cooling Circuit . . . . . . . . . . . . . . . . . . . . .35
Liquid-Cooling Connections . . . . . . . . . . . . . .36
Factory Connected on Unit Mounted Drives
36
UC800 AFD Operation . . . . . . . . . . . . . . . . . . . .38
Adaptive Frequency Drive Control . . . . . . .38
Introduction . . . . . . . . . . . . . . . . . . . . . . . .38
Chiller and AFD Sequence of Operation .38
Compressor Pressure Coefficient . . . . . . .38
Surge Boundary . . . . . . . . . . . . . . . . . . . . .38
AFD Speed Control . . . . . . . . . . . . . . . . . .39
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Re-optimization . . . . . . . . . . . . . . . . . . . . .40
Surge Recovery . . . . . . . . . . . . . . . . . . . . .41
Surge Detection . . . . . . . . . . . . . . . . . . . . .41
UC800 Interface to Adaptive Frequency Drive
42
Service Interface . . . . . . . . . . . . . . . . . . . . . . . .43
AFD Operator Interface . . . . . . . . . . . . . . . . .43
Tracer AdaptiView Operator Interface . . .43
Tracer TU Service Tool (Laptop Computer) .
43
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .46
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Alarm Messages and Fault Codes . . . . . . . . .48
AFDE Startup Procedure . . . . . . . . . . . . . . . . .49
Startup Test Log . . . . . . . . . . . . . . . . . . . . . . . . .51
Recommended Periodic Maintenance and In-
spection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Visual Inspection—Power Removed . . . . . .52
Operational Inspection—Power Applied . .53
Chiller Operator Display Content . . . . . . . .53
Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . .54

AFDE-SVU02F-EN 5
General Information
About This Manual
This manual is intended for use by experienced service
personnel, qualified electrical personnel, Trane service
personnel, and Rockwell automation global technical
service personnel who are familiar with the custom liquid-
cooling features described.
The instructions in this manual outline the procedures for
operating the UNIT-MOUNTED Trane Adaptive Frequency
Drive. Operation and maintenance of the controls are also
explained in this manual.
Other Required Manuals
The following publication ships with the Trane Adaptive
Frequency Drive from the factory: D2-3496-1, Liqui-Flo 2.0
AC Drive User Manual.
Cabinet Servicing
For information regarding the servicing of drive
components please refer to the appropriate Rockwell
literature.
Service Information
This equipment should be installed, adjusted and serviced
by qualified electrical maintenance personnel who are
familiar with the construction and operation of the
equipment and the hazards involved, as defined in the
National Electrical Code. Trane assumes no liability for
installation or service procedures performed by
unqualified personnel.
Parts Ordering Information
Refer to the model number printed on the Trane Adaptive
Frequency Drive nameplate when ordering replacement
parts or service for the drive. When ordering parts, contact
the local Trane Parts Office in your area. For service,
contact a qualified service organization.
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures—unit or remote—are IP2X.
NOTICE
Do Not Megohm Test!
Failure to follow instructions below could cause
damage to the controller circuitry. Do NOT use a
megger to perform continuity checks in the drive
equipment.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives or
other energy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature
for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. If this equipment is
interlocked with other equipment, 115 volts AC may be
present in the cabinet even though the main power is
disconnected. If this is the case, these interlock signals
should be deactivated before any work is performed on
this equipment. Suitable warning tags or disconnects
should be added to these circuits and all circuits should
be tested before attempting to energize or service the
controller.
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06*-EN.
X39003893001A

General Information
6AFDE-SVU02F-EN
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures—unit or remote—are IP2X.
Motor Checks
1. Check the motor for proper horsepower and voltage
ratings. Verify that the motor full load amps do not
exceed the nameplate rating of the controller.
2. Check that the motor terminals are correctly connected
to the controller’s power terminals for the proper
voltage and motor rotation.
3. Use an ohmmeter to check for any short circuits
between the motor frame and the motor power leads.
If a short circuit exists, it must be corrected before
proceeding.
Controller Checks
4. Check that local, state and national electric codes have
been observed for the installation and wiring of this
equipment.
5. Check that all external power wiring has been properly
routed through the cabinet.
6. Check all input power and output power connections
for tightness.
7. Check the chassis ground and other connections for
tightness.
8. Check all external control connections (this includes
the operator station connections) for tightness.
9. Check to assure incoming power to the drive is phased
A, B, C.
AFDE Checks
WARNING
Capacitors Must Be Allowed To
Discharge!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Each time power is removed, allow at least 10 minutes
for DC units to discharge after power is disconnected
before servicing. Use extreme caution when applying
power. Equipment terminals and other internal parts of
the controller are at line voltage when AC power is
connected to the controller. All ungrounded conductors
of the AC power line must be disconnected from the
controller before it is safe to touch any internal parts of
this equipment.
NOTICE
Disconnect Motor Leads!
Failure to disconnect all motor leads prior to megging
the motor could cause equipment damage.
X39003893001A
NOTICE
Perform Visual Inspection!
Before powering up this drive for the first time conduct
a visual inspection for the following:
• Shipping damage.
• Signs of moisture.
• Signs of debris or dust from storage.
• Signs of corrosion on components and/or enclosure.
These conditions could cause equipment damage. Do
not power up equipment if you have concerns
regarding equipment condition. Upon initial power up,
remain in the area for the first two hours of operation
and observe the chiller and drive for any abnormalities.
Contact CenTraVac™ Technical Support for assistance if
needed.

General Information
AFDE-SVU02F-EN 7
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures—unit or remote—are IP2X.
Safety Precautions
1. This equipment should be adjusted and serviced by
qualified electrical maintenance personnel familiar
with the construction and operation of the equipment
and the hazards involved.
2. Be sure the input disconnect is in the correct position,
either “on” or “off” depending on the work to be
performed.
3. Check the status of the drive shutdown interlocks, if
used. These interlocks can be limit switches, guards or
safety switches installed around the driven machine or
the system interface controller.
4. Check to see that the AFDE is properly ground to earth.
See “Grounding the Cabinet,” p. 33 in “Input Power
and Control Wiring,” p. 31.
WARNING
Hazardous Voltage!
Failure to ensure that all enclosure doors are closed and
properly secured with fasteners when operating
equipment could result in death or serious injury.
WARNING
Bypassed Electrical Interlocks!
Failure to return all interlocks to operation when the
startup is completed could result in death, serious
injury or equipment damage. The electrical interlocks
provide machine and personal protection. If deactivated
or bypassed for servicing, use extreme caution when
performing the startup.
X39003893001A
WARNING
Proper Field Wiring and Grounding
Required!
Failure to follow code could result in death or serious
injury. All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes.
WARNING
Hazardous Voltage!
Failure to follow instructions below could result in
death, serious injury or equipment damage. Do NOT
remove or insert control boards or fuses while input
power is connected to the controller.
WARNING
Hazardous Service Procedures!
Failure to follow all precautions in this manual and on
the tags, stickers, and labels could result in death or
serious injury.
Technicians, in order to protect themselves from
potential electrical, mechanical, and chemical hazards,
MUST follow precautions in this manual and on the
tags, stickers, and labels, as well as the following
instructions: Unless specified otherwise, disconnect all
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with
live electrical components, have a qualified licensed
electrician or other individual who has been trained in
handling live electrical components perform these
tasks.

General Information
8AFDE-SVU02F-EN
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures—unit or remote—are IP2X.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives
or other energy storing components provided by Trane
or others, refer to the appropriate manufacturer’s
literature for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged.
• Before working on the controller, check to be sure
capacitors are discharged with a DC voltmeter on the
1000V scale. Charged capacitors require at least
10 minutes to discharge to less than 50Vdc after line
power is removed.
• Before proceeding with the startup procedure,
disconnect and lockout all incoming power to the
drive controller!
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06*-EN.
X39003893001A

AFDE-SVU02F-EN 9
Overview
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures-unit or remote-are IP2X.
All electrical circuits shall be treated as energized until all
lockout/tagout procedures are in place and the circuit has
been tested to verify that it is de-energized. The medium
voltage motor terminal box cover must not be removed if
power is present, or if there is a possibility that power may
be present. Working on energized medium voltage circuits
is not an approved practice for normal HVAC maintenance
or service.
WARNING
Hazardous Service Procedures!
Failure to follow all precautions in this manual and on
the tags, stickers, and labels could result in death or
serious injury.
Technicians, in order to protect themselves from
potential electrical, mechanical, and chemical hazards,
MUST follow precautions in this manual and on the
tags, stickers, and labels, as well as the following
instructions: Unless specified otherwise, disconnect all
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with
live electrical components, have a qualified licensed
electrician or other individual who has been trained in
handling live electrical components perform these
tasks.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
X39003893001A

Overview
10 AFDE-SVU02F-EN
Note: Graphic labels (shown above) are used for CE
application only.
Important:
•Before servicing, disconnect all power sources and
allow at least 10 minutes for capacitors to discharge.
•All electrical enclosures-unit or remote-are IP2X.
CE for AFDE Drives
Important:
•All Trane-supplied drives must be used with CVHH or
CDHH Trane chillers to ensure CE compliance.
•Basic drive details are provided on drive nameplate.
Please refer to the chiller unit nameplate located on the
chiller-mounted control panel for details on wire sizing
(minimum current ampacity) and overcurrent
protection sizing upstream of unit (maximum
overcurrent protection).
•Always refer to as-built schematic wiring diagram and
the chiller Installation, Operation, and Maintenance
manual located inside the chiller-mounted control
panel for details on wiring, safety, installation, and
warnings.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives or
other energy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature
for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. If this equipment is
interlocked with other equipment, 115 volts AC may be
present in the cabinet even though the main power is
disconnected. If this is the case, these interlock signals
should be deactivated before any work is performed on
this equipment. Suitable warning tags or disconnects
should be added to these circuits and all circuits should
be tested before attempting to energize or service the
controller.
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06*-EN.
WARNING
Capacitors Must Be Allowed To
Discharge!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
Each time power is removed, allow at least 10 minutes
for DC units to discharge after power is disconnected
before servicing. Use extreme caution when applying
power. Equipment terminals and other internal parts of
the controller are at line voltage when AC power is
connected to the controller. All ungrounded conductors
of the AC power line must be disconnected from the
controller before it is safe to touch any internal parts of
this equipment.
WARNING
Lockout/Tagout Before Removing Touch-
Safe Covers!
Failure to follow instructions regarding touch-safe
covers could result in death or serious injury. Touch-safe
covers inside panels are there for protection and may
be removed if necessary for service only and only after
disconnection of main power supply. Before removing
any touch-safe cover, ensure that there is no line power.
Removal of touch-safe covers would be at the
customer/service personnel’s own risk. After any
service is completed, if the touch-safe covers have been
removed, the touch-safe covers must be replaced to
ensure safety and protection.
X39003893001A