
Electrical Sequence
of
Operation
Overview
This section will acquaintthe
operatorwith the control logic
governing CDHF chiller equipped
with UCP2 based control systems.
(b) The Chiller Module (1U1) to
operate the evaporator(4L2) and
condenser
(4l3)
waterpressure
transducer solenoids and to
the
chilled water (5S1) and condenser
water (5S2) flow switch circuits.
Based on the RestartInhibitTimer
and the differential
to
start setpoint,
oil pump (4B3) will
be
energized by
the Circuit Module
(1
U2-J22) and
the condenserwater pump relay
(5K2) will be energized by
the
Chiller Module
(1
U2-J14) when the
In the following discussion, The 8tarter Module (2U1) receives restart inhibit
timer
is
at
30
seconds
reference is made
to
Chiller"A" and
24
volt powerfrom control power
or
less. The oil pressure must
be
at
Chiller "B". Chiller"A" is
AlWAYS
transformer 2T4 in the starter panel. least9 PSID
for
30
continuous
the leaving chilled waterside seconds and condenserwater
flow
The Clear Language Display
(1
U4) verified within 3 minutes by the
Note: The typical wiring diagrams Stepper (1U3), Circuit (1U2), Chiller Module (1U1-J28) for the
printed in CDHF-IN-1 are Options (1U5), Chiller (1U1), and compressor start sequence to be
representatjyeofstandard
CPHF
COMM (1U6), (1U7), (1U8) & (U10) initiated.
units and are provided only for modules obtain 24 volt powerfrom
general reference. They may
not
control power transformer
1T1
in When less than 5 seconds remains
before compressorstart, a starter
test is conducted
to
verify contactor
states prior
to
starting the
compressor.
The
test/start
sequence shown below
is
conducted for 'Wye-Delta" starters.
reflect the actual wiring
of
your
unit. the control panel.
For specific electrical schematic
and connection information, always
refer to the wiring diagrams that
shipped with the chiller.
Referto CVHE-W-8A fortypical
starterelectrical configurations.
With
the supply powerdisconnect
switch
or
circuit breaker (2CB1)
closed, 120-voltcontrol power is
provided through control power
transformer2T5 and a 30-amp
starter panel fuse (2F4)
to
terminal
1TB-1 in the UCP2 control panel.
From this point, control voltage
flows to:
Circuit Breaker 1CB1, supplying
powerto starter module (2U1) via
terminal 2TB1-6 for starter
contractors operation and
the
high
condenser pressure switch 381.
Circuit Breaker 1CB2, supplying
powerto the purge module (3U1)
and the 24volt supply transformer
3T1
forthe purge module (3U1).
Circuit Breaker 1CB3, supplying
powerto:
Chilled and Condenser
Water FlowInterlock
Circuits
Proof
of
chilled waterflow for the
evaporator is made
by
the closure
of
flow switch 5S1 and the closure
of
auxiliary contacts 5K1 on
terminals 1TB1-10 and 1TB1-12.
Proof
of
condenserwaterflow for
(a) Testfor transition complete
contactopen (2K2
AUX
at
2U1-J4)-
120to 180
msec.
An
MMR
diagnosticwill
be
generated ifthe
contact is closed.
the condenser is made by the (b) Delay time -
20
msec.
closure
of
flow switch 582 and the
clos~re
of
auxiliary contacts 5K2 on (c)
If
"level
2 Contactor Integrity
terminals 1TB1-11 and 1TB1-13.
Tesf'
is
enabled close start
,
UCP2 and 'Wye-Delta" contactor (2K1) and check for no
Current - 1 sec.
If
currents are
StarterControl Circuits detected,
the
MMR
diagnostic
logic
Circuits within the various
moduleswill determine the starting,
running, and stopping operation
of
the chiller.
If
operation
of
the chiller
is
required and the chiller mode
is
set
at
"Auto", then the Chiller
Module's logic decides to startthe
chiller based on the differential
to
start setpoint.
"StarterFault Type
1"
is generated.
(d) Delay time -200
msec.
(e) Close shorting contactor, (2K3)
and check
for
no current - 1 sec.
If
currents are detected the MMR
diagnostic "StarterFault Type II" is
generated.
The Chilled Water Pump Relay
(5K1) is energized by the Chiller
Module (1U1-J12) and chilled water
(a) The
1/0
module (1U10) will flow mustbe verified within 3
operate the vent line solenoid valve minutes by the Chiller Module
(4l1),
the oil heater (4R1),and the (1U1-J26).
oil pump motor through fuse 1F2.
16
CDHF-OM-1