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Trane TR200 Series User manual

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Operating Instructions
TR200 Embedded BACnet
June 2023 BAS-SVX35C-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating,
ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly
installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the
equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
Table of Contents
Safety
2
2
4
Copyright, Limitation of Liability and Revision Rights
Before Commencing Repair Work
Special Conditions 5
6
Introduction
How to Install
8
The BACnet Interface 8
Switches S201, S202, and S801 10
Bus Cabling 12
How to Configure the System
13
13
Configuring BACnet
Example of a simple setup of BACnet 14
How to Control the Frequency Converter
15
16
21
Network Frequency Converter Control Inputs and Outputs
Drive Feedback to Network
BIBBs 21
Parameters
23
23
Parameter Overview
Parameter Description 24
Troubleshooting
31
Alarm, Warning and Extended Status Word 31
32
Alarm Words
Warning Words 33
Index
34
TR200 Embedded BACnet Operating Instructions 1
Safety
Copyright, Limitation of Liability and Revision Rights
This publication contains information proprietary to Trane. By accepting and using this manual the user agrees that the
information contained herein will be used solely for operating equipment from Trane or equipment from other vendors
provided that such equipment is intended for communication with Trane equipment over a serial communication link. This
publication is protected under the Copyright laws of most countries.
Trane does not warrant that a software program produced according to the guidelines provided in this manual will function
properly in every physical, hardware or software environment.
Although Trane has tested and reviewed the documentation within this manual, Trane makes no warranty or representation,
neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a
particular purpose.
In no event shall Trane be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the
inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Trane is
not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of
equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Trane reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any
obligation to notify former or present users of such revisions or changes.
2 TR200 Embedded BACnet Operating Instructions
Warnings, Cautions and Notices
Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to
alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert
personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in
equipment or property-damage-only accidents.
Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be
used to alert against unsafe practices.
NOTICE
Indicates a situation that could result in equipment or property-damage only accidents.
Note
Indicates something important to be noted by the reader.
✮Indicates default setting
Safety
TR200 Embedded BACnet Operating Instructions 3
Safety Note
WARNING
Failure to follow instructions below could result in death or serious injury.
Safety Regulations
1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains
supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2. The [STOP/RESET] key on the keypad of the frequency converter does not disconnect the equipment from mains and is
thus not to be used as a safety switch.
3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and
the motor must be protected against overload in accordance with applicable national and local regulations.
4. The earth leakage currents are higher than 3.5 mA.
5. Protection against motor overload is set by par. 1-90 Motor Thermal Protection. If this function is desired, set par. 1-90
Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning]. Note: The function is
initialized at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR
functions provide class 20 motor overload protection in accordance with NEC.
6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check
that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains
plugs.
7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC
intermediate circuit) and external 24 Vdc have been installed. Check that all voltage inputs have been disconnected
and that the necessary time has passed before commencing repair work.
WARNING
Warning against Unintended Start
1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the
frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no
unintended start occurs, these stop functions are not sufficient.
2. While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be
activated; following which data can be modified.
3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary
overload or a fault in the supply mains or the motor connection ceases.
Consequently, disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be inadvertently energized. Failure to follow recommendations could result in death
or serious injury.
Before Commencing Repair Work
WARNING
Hazardous Voltage!
1. Disconnect the frequency converter from mains
2. Disconnect DC bus terminals 88 and 89
3. Wait at least the time mentioned in section General Warning above
4. Remove motor cable
Failure to follow recommendations could result in death or serious injury.
Safety
4 TR200 Embedded BACnet Operating Instructions
Special Conditions
Electrical ratings:
The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply,
within the specified voltage, current and temperature range, which is expected to be used in most applications.
The frequency converters also support other special applications, which affect the electrical ratings of the frequency
converter.
Special conditions which affect the electrical ratings might be:
•Single phase applications
•High temperature applications which require de-rating of the electrical ratings
•Marine applications with more severe environmental conditions.
Other applications might also affect the electrical ratings.
Consult the relevant sections in this manual and in the TR200 Design Guide for information about the electrical ratings.
Installation requirements:
The overall electrical safety of the frequency converter requires special installation considerations regarding:
•Fuses and circuit breakers for over-current and short-circuit protection
•Selection of power cables (mains, motor, brake, loadsharing and relay)
•Grid configuration (grounded delta transformer leg, IT, TN, etc.)
•Safety of low-voltage ports (PELV conditions).
Consult the relevant clauses in these instructions and in the TR200 Design Guide for information about the installation
requirements.
Safety
TR200 Embedded BACnet Operating Instructions 5
Introduction
About this Manual
First time users can obtain the most essential information for quick installation and set-up in these chapters:
Introduction
How to Install
How to Configure the System
For more detailed information including the full range of set-up options and diagnosis tools please refer to the chapters:
How to Control the Frequency Converter
Parameters
Troubleshooting
Technical Overview
BACnet (Building Automation and Control Network) is an open data communications protocol, American National Standard
(ANSI/ASHRAE 135-2004). BACnet provides a means by which computer-based control equipment from different
manufacturers can work together. BACnet is designed to handle many types of building controls, including HVAC, lighting,
security, fire, access control, maintenance and waste management. BACnet permits flexibility for expansion and different
equipment combinations.
Background information
Protocol name:
Technology developer:
Year introduced:
Governing standards:
Openness:
BACnet
ASHRAE
1995
ANSI/ASHRAE Standard 135-2004 version 4, ISO
16484-5
Open specification
Physical characteristics
Network topology: Physical
media:
Max. Distance at low speed:
Bus
Shielded twisted pair
1200 meters (4000 feet)
Transport mechanism
Communication methods:
Baud Rates Supported:
Termination:
Assumptions
This manual assumes you are using the BACnet Protocol with a TR200 series frequency converter. It is also assumed that your
system is equipped with a firmware supporting the BACnet communication services required by your application and that all
requirements stipulated in the BACnet standard, as well as those pertaining to the Variable Frequency Drive are strictly
observed as well as all limitations therein fully respected.
6 TR200 Embedded BACnet Operating Instructions
MS/TP
9600, 19200 38400, 76800
120 ohm
Requestor Background Knowledge
The Trane implementation of the BACnet Protocol is designed to communicate with any system complying with the BACnet
MS/TP standard. Familiarity with the PC, BMS or PLC used as a manager in the system is assumed. Issues regarding
hardware or software produced by other manufacturers are beyond the scope of this manual and are not the responsibility
of Trane.
If you have questions regarding set-up of MS/TP communication to a non-Trane device, please consult the appropriate
manuals.
Available Literature for TR200
-Operating Instructions BAS-SVX19 provide the necessary information for getting the drive up and running.
-Operating Instructions TR200 High Power BAS-SVX21
-Design Guide BAS-SVX23 entails all technical information about the drive and customer design and applications.
-Programming Guide BAS-SVP04 provides information on how to program and includes complete parameter
descriptions.
x = Revision number
yy = Language code
Trane technical literature is available in print from your local Trane Sales Office or online at: www.trane.com/vfd
Abbreviations
ACI Acyclical Control Interval
AOC Application Orientated Controller
AV Analog Variable
BMS Building Management System
BV Binary Variable
CAN Controller Area Network
CTW Control Word
EEPROM Electrical Erasable Programmable Read Only Memory
EIA Electronic Industries Association: Specifies of the EIA Standard RS 485-A
EMC Electromagnetic Compatibility
IND Sub index
I/O Input/Output
ISO International Standards Organization
LCD Liquid Crystal Display
LCP Local Control Panel
LED Light Emitting Diode
MAV Main Actual Value
MRV Main Reference Value
PC Personal Computer
PCD Process Data
PDU Protocol Data Unit
PELV Protected Extra Low Voltage
PLC Programmable Logic Control
PNU Parameter Number
PVA Parameter Value
RC Request/Response Characteristics
STW Status Word
Introduction
TR200 Embedded BACnet Operating Instructions 7
How to Install
The BACnet Interface
Cabling
Cable lengths and number of nodes
The maximum cable length allowable in one segment is dependent on the transmission speed. The total cable length
includes drop cables if any. A drop cable is the connection from the main bus cable to each node.
Drop cable connection (i.e. T-connection) is not recommended, due to the increased risk of reflection occurring. Instead,
Trane recommends direct connection of the frequency converter.
Note that a repeater is a node in both of the two segments it connects. The number of frequency converters is based on a
single #.4 system. If there are two or more devices (e.g. PC tools, Routers), the number of frequency converters must be
reduced correspondingly.
-Maximum length of an .4TP segment: 1200 meters (4000 feet)
-Impedance: 100 to 130 Ohm
-Resistance: <110 Ohm/km
-Capacitance: <100 pF/m
Distributed capacitance between conductors and shield shall be less that 200 pF per meter
-Cross section: 0.82 mm
2
conductor area, corresponding to AWG 18
-Cable type: twisted in pairs, 1 x 2, or 2 x 2 wires
-Screening: Copper-braided screen or braided screen and foil screen
Use of the same cable type throughout the entire segment is recommended to avoid impedance mismatch.
1757ZA145.11
Network Connection
Connect the frequency converter to the RS-485 network as follows (see also diagram):
1. Connect signal wires to terminal 68 (P+) and terminal 69 (N-) on the main control board of the frequency converter.
2. Connect the cable screen as described under chapter Bus Cabling.
Note
Screened, twisted-pair cables are recommended in order to reduce noise between conductors.
8 TR200 Embedded BACnet Operating Instructions
Network Termination
Maximum Cable Lengths
Maximum total bus cable length: 4000Feet ~ 1200Meter
How to Install
TR200 Embedded BACnet Operating Instructions 9