TransTank DieselCadet Service manual

Operator’s HandBook
DieselCadet™
www.tti.com.au
Manufacturer of “The Safest Tanks in Motion”

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Product HandBook
DieselCadet™
Contents
Safety 4
General Safety Instructions 5
General Information 6
Specifications 6
Description 7
Machine Limitations 9
Driving Stability 9
Operating Instructions 9
Before First Use 9
Filling the Tank 10
Operation – electric pump 11
Operation – petrol engine powered pump 12
Risk Assessment 14
Maintenance 15
Periodic Checks 15
Maintenance Schedule 15
Trouble Shooting 18
Warranty 19
Warranty Policy 19
What this Warranty Does Not Cover? 19
How to Obtain Service Under this Warranty? 19
Warranty Limitations 19

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Product HandBook
DieselCadet™
Disclaimer
All information, illustrations, and specifications contained in this manual are based on the latest product
information available at the time of this publication’s printing. TransTank International (TTi) reserves the right
to alter and substitute specifications and methods at any time, in line with our commitment to continuous
improvement.
No patent liability is assumed with respect to the use of information contained within this manual. While
every precaution has been taken in the preparation of this manual, TTi assumes no responsibility for errors or
omissions.
Thank you for purchasing a DieselCadet™ Diesel Cartage Tank
(DieselCadet), which will provide many years of reliable service when
operated and maintained in accordance with this manual.
TTi manufacture a range of DieselCadet units, from 50 through to 10,000 litre tanks, supplied simply as a tank
or with electric or petrol pump and mounting frame options. This manual describes the operation, driving
stability and maintenance procedures applicable to all units, noting additional requirements to options where
necessary.
All TTi DieselCadet tanks are rotationally moulded from quality polyethylene, purpose designed and
manufactured to high standards. The DieselCadet is designed as a trailer or tray-mounted tank diesel fuel
dispensing system, to deliver and refuel your equipment in the field.
The DieselCadet unit is supplied complete, tested and ready to go. TTi recommends that only diesel be
used in the DieselCadet unit. TTi warrants that the DieselCadet has been designed and built for its intended
purpose for transporting and dispensing diesel fuel.
The owner is responsible to ensure that the equipment is operated in accordance with this manual, with
Australian WorkSafe requirements, applicable road rules and local council regulations. TTi is not liable for
any loss, injury or death resulting from the failure to observe all safe working regulations as required by law.
Included with your DieselCadet unit is the following documents:
• Operator’s Handbook (this manual, which includes the Warranty Registration Card)
• Fluid electric pump or optional Honda Petrol engine and pump manufacturer’s handbook
• Optional cartridge filter manual
• Optional Piusi hose reel manual
• Optional Turbine digital meter manual
• Tank Quality Check Form. This is your verification that the unit has been quality checked, and verifies the
serial number affixed to the unit.

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Product HandBook
DieselCadet™
Safety
This manual is intended for use by personnel experienced in the use of this and similar equipment. Read
and understand this manual before attempting to operate or perform routine maintenance on this equipment.
Your safety is of prime priority.
A WARNING highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not strictly observed, could result
in injury or death of personnel, or long-term health hazards.
A CAUTION highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not observed, could result in
damage or destruction of equipment.
NOTE highlights or clarifies an essential systems description, operating or
maintenance procedure, condition or statement.

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Product HandBook
DieselCadet™
General Safety Instructions
1. This unit is designed and manufactured solely for the purpose of carrying and (optionally) pumping diesel
fuel for refueling duties. Under no circumstances should it be used for any other purpose. It must never
be used for transporting petrol or chemicals.
2. Only authorised and trained personnel are to operate this equipment. Operators must have read and fully
understood this manual before operating the DieselCadet unit.
3. Do not operate this equipment while under the influence of alcohol or any drugs that could impair your
capabilities in any way.
4. Personal Protection Equipment (PPE) must be worn when refuelling or operating the pump on the
DieselCadet. Exposure to excessive noise over an extended period can cause impairment or loss of
hearing.
5. Avoid diesel or unleaded petrol contact with skin and eyes, and avoid breathing vapours or mists. Refer to
the relevant Safety Data Sheet (SDS).
6. Any spillage of fuel while refilling the optional pump engine’s tank should be immediately cleaned up and
the materials used in the clean-up disposed of safely and in accordance with relevant regulations applying
to the safe use, storage and disposal of fuel.
7. Ensure the capacity of the vehicle is suitable for the loaded mass of the DieselCadet. Refer to the vehicle’s
operator manual for safe working loads and relevant safety instructions. Do not exceed the carrying
and braking capacity as specified by the vehicle manufacturer. As a guide, one litre of diesel weighs
approximately 0.85 kilograms (kg), therefore a full 1,000 litre DieselCadet with optional steel frame and
pump system will weigh in excess of 1,200kg.
8. The DieselCadet must never be left unattended while being filled with diesel.
9. Do not operate the pump when there is no diesel in the tank.
10. Do not disconnect any hoses, nozzles or filters while the equipment is operating. Disconnecting any
components while under pressure may result in uncontrolled diesel discharge which may be hazardous.
11. Care should be taken at all times, particularly when operating on rough or steep terrain. Drivers should be
aware of fluid surge affecting the centre of gravity.
12. The DieselCadet has safety labels affixed to various locations on the unit. These labels should be kept
clean and legible, and replaced if damaged.
13. The tanks is a confined space. Ensure compliance with AS 2865: 2001 Safe Working in a Confined Space
Guidelines and relevant state legislation.
14. Any unauthorised modifications to this equipment may affect its function and create a serious safety risk.
Any unauthorised modifications will void any warranty on the unit.

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Product HandBook
DieselCadet™
General Information
Specifications
Tank Heavy duty UV resistant polyethylene tank (50 to 10,000 litre capacity)
Standard Equipment 150mm dia. lid and seal assembly (50 and 100 litre tanks)
250mm dia. lid and seal assembly (220 to 500 litre tanks)
455mm dia. lid and seal assembly (600 litres and above)
¾ inch drain bung
Galvanised steel mounting pins (500 litres and above)
Lockable filler cap with inlet filter (220 litres and above)
Anti-static earth strap
Options LiquidLocker™ Baffle Safety System (600 litres and above)
Italian Fluid 60L/min 12V electric pump (tank lid mounted)
Italian Fluid 60L/min 12V electric pump (frame mounted)
EquipCo 80L/min 12V electric pump (frame mounted)
Honda engine with 210L/min pump (frame mounted)
6m 19mm diesel hose with auto shut-off dispensing nozzle (standard with all
pump options)
10m 25mm Piusi retractable hose reel with auto shut-off dispensing nozzle (frame
mounted)
Fully welded and galvanised heavy duty steel frame
Cartridge filter
4-digit mechanical flow meter
5-digit electronic flow meter
Level sight tube
Brass outlet

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Product HandBook
DieselCadet™
Description
The TTi DieselCadet is designed to carry diesel fuel and using an optional self-contained pump and fuel
dispensing system, distribute diesel fuel. The DieselCadet has the following features, refer to Figure 1,
Figure 2 and Figure 3, and are available in the following configurations:
• Tank
• Tank with lid mounted 12V electric pump
• Tank and frame with 12V electric pump
• Tank and frame with petrol-powered pump.
Figure 1 – Component Identification – DieselCadet (no frame versions)
Figure 2 – Component Identification – DieselCadet with Frame and Electric Pump

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DieselCadet™
Figure 3 – Component Identification – DieselCadet with Frame and Petrol-powered Pump
Tank
All TTi tanks are constructed from UV resistant, virgin material polyethylene. Due to the rotational moulding
process, there may be a small variance in the overall dimensions of the tank, therefore, calibration markings
should be used as a guide only.
An earth cable is fitted to the lid of the tank for connection to the vehicle’s chassis or the optional steel
frame. The lid of the 220 litre and above tanks incorporates an integral lockable filler cap with an inlet filter.
Mounted to the top of the tank is a breather, to prevent damage to the tank structure when discharging
diesel fuel.
LiquidLocker Safety Baffle System
The optional LiquidLocker baffle system within the tank demonstrates measurable improvements in braking
performance and dynamic stability and controllability. The system has been independently tested, with the
report available upon request.
Pump
The DieselCadet is fitted with an optional Italian Fluid 12V electric pump, delivering fuel at 60L/min. The
pump has an integrated bypass valve, enabling the pump to run when the dispensing nozzle is not squeezed.
On DieselCadet units not mounted to a steel frame, the pump may be mounted on the tank’s lid.
Optionally available is an EquipCo 12V 80L/min pump or a Honda GX50 petrol engine coupled to a 210L/min
pump.
Hose and Nozzle
The DieselCadet is supplied with a 6m 19mm diameter high quality diesel grade hose with crimped fittings as
standard when supplied with a pump. The hose is fitted with an auto shut-off dispensing nozzle.
Flow Meters
Optionally available is a mechanical 4-digit flow meter or 5-digit electronic flow meter. The mechanical flow
meter is mounted adjacent to the pump; the electronic meter mounted next to the dispensing nozzle.

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Product HandBook
DieselCadet™
Hose Reel
Available as an option is a 10m 25mm diameter high quality diesel grade hose mounted on a retractable hose
reel. The hose is fitted with an auto shut-off dispensing nozzle which locates in a securing bracket or stowed
in the electric pump housing box.
Tank Level Indicator
An optional level sight tube is fitted to the rear of the tank and provides an accurate level indication of diesel
fuel within the tank.
Cartridge Filter
An optional cartridge filter can be mounted on the tank’s discharge line, prior to entering the pump.
Pump Power Supply
Power to the 12V electric pump options is supplied by the tow vehicle via integral 4m long cable and alligator
clips.
Steel Frames
The 220 and 400 litre DieselCadet tanks are available with optional skid frames, fully welded steel and hot-
dip galvanised for long-lasting protection.
DieselCadet tanks of 2,000 to 10,000 litres are available with optional fully welded steel mounting frames,
hot-dip galvanised for long-lasting protection. The frames incorporate forklift pockets and are available with
incorporated pump and hose reel mounting plates on the frame.
Ball Control Valve
On DieselCadets supplied with a pump system, a ball control valve is fitted on the discharge line from the
tank, prior to entering the pump. This valve isolates the tank from the pump.
Machine Limitations
The DieselCadet unit is subject to operating limitations. It is the operators’ responsibility to ensure that this
equipment is being operated safely and within these limitations.
Driving Stability
The DieselCadet unit is heavy when filled with diesel. To maintain stability while operating this unit:
• Ensure the vehicle or trailer tyres are inflated to their correct pressure at all times. Underinflated
tyres can cause excessive lateral motion of the tyre, which may cause a rollover.
• Allow extra room for braking and turning when the tank is full.
• Ensure any side gradient (slope) is accounted for, especially when the DieselCadet tank is full, as the
unit will have a higher centre of gravity.
Operating Instructions
Before first use
Your DieselCadet Cartage Tank is delivered fully assembled. Before use, it needs to be set up using the
following instructions:
• Complete the warranty registration online at www.tti.com.au/warranty-registration, or use the Warranty
Registration Card at the back of this handbook.

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DieselCadet™
• Store this handbook, along with the Tank Quality Check Form and pump unit’s manual in the provided
leather pouch, in a safe and easily accessible place for future reference.
WARNING! The operator must fully understand all aspects of this
handbook. Do not operate the DieselCadet if you are unfamiliar with its
operation until you have read this handbook.
• Read and thoroughly understand this handbook, paying particular attention to all safety requirements,
before using the DieselCadet for the first time.
• Check that all fittings, valves, hoses and electrical leads, where applicable, are secure following transit,
and are not damaged in any way.
• Inspect the tank for any damage or abrasions.
• Mount the DieselCadet tank onto the vehicle, ensuring it is fully supported on a flat surface. Ensure all feet
are secured correctly with the supplied mounting pins.
• If the DieselCadet is supplied with an optional steel frame, ensure the steel frame is securely mounted to
the vehicle.
• For DieselCadet tanks of 600 litres and above, TTi recommend installing the LiquidLocker baffle system
to minimise fluid surge during transportation.
CAUTION! The engine must be inspected and prepared in accordance
with the manufacturer. Failure to fulfil this requirement may void the
engine’s warranty.
• If fitted with the optional petrol driven pump, prepare the pump engine in accordance with the Honda
manual supplied with your DieselCadet unit.
• Fill the DieselCadet’s tank with diesel, refer to the Filling the Tank procedure below.
Filling the Tank
The DieselCadet tank is filled as follows:
CAUTION! The DieselCadet unit is designed for diesel fuel use only. It
must not be used for chemicals or petrol.
• Position the DieselCadet near the diesel fuel supply point.
• Unscrew the filler cap from the tank’s top opening, refer to Figure 4.
• Inspect the inlet filter for any sign of contaminants. If dirty, lift the filter out and clean it before reinserting it.
• Insert the diesel supply nozzle and commence filling the DieselCadet tank.
CAUTION! To prevent overflow, do not leave the filling operation
unattended.
• An optional sight level tube is fitted to the rear of the tank, providing a visual indicator of the level of diesel
in the tank. If a sight level tube is not fitted, observe the diesel level directly in the tank. When the tank is
filled, close the diesel’s supply nozzle and remove.