TransTank FireBoss Service manual

Operator’s HandBook
FireBoss™
www.tti.com.au
Manufacturer of “The Safest Tanks in Motion”

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FireBoss™
Product HandBook
Table of Contents
Safety 4
General Safety Instructions 5
General Information 6
Specications     6
Description 6
Machine Limitations 8
Driving Stability 8
Operating Instructions 8
Beforerstuse     8
Pump Operation 9
Filling the Tank 10
FireBoss Operation 11
Risk Assessment 12
Maintenance 13
Periodic Checks 13
Maintenance Schedule 13
Trouble Shooting 16
Warranty 17
Warranty Policy 17
What this Warranty Does Not Cover? 17
How to Obtain Service Under this Warranty? 17
Warranty Limitations 17

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FireBoss™
Product HandBook
Disclaimer
All information, illustrations, and specifications contained in this manual are based on the latest
product information available at the time of this publication’s printing. TransTank International
(TTi) reserves the right to alter and substitute specifications and methods at any time, in line
with our commitment to continuous improvement.
No patent liability is assumed with respect to the use of information contained within this
manual. While every precaution has been taken in the preparation of this manual, TTi assumes
no responsibility for errors or omissions.
Thank you for purchasing a FireBoss Low Profile UTV Fire Fighting Unit (FireBoss),
which will provide many years of reliable service when operated and maintained in
accordance with this manual.
TTi manufacture two FireBoss units, both with 300 litre tanks, supplied with a petrol-powered pump. This
manual describes the operation, driving stability and maintenance procedures applicable to all FireBoss
units, noting additional requirements to options where necessary.
All TTi FireBoss tanks are rotationally moulded from quality polyethylene, purpose designed and
manufactured to high standards. The FireBoss is a Utility Terrain Vehicle (UTV) tub-mounted unit designed
for firefighting, tree watering or washdown activities. The FireBoss can also be mounted on the back of a
utility or trailer.
The FireBoss unit is supplied complete, tested and ready to go. TTi recommends that only water be used in
the FireBoss unit. TTi warrants that the FireBoss has been designed and built for its intended purpose for
firefighting and dispensing water, such as tree watering.
The owner is responsible to ensure that the equipment is operated in accordance with this manual, with
Australian WorkSafe requirements, applicable road rules and local council regulations. TTi is not liable for
any loss, injury or death resulting from the failure to observe all safe working regulations as required by law.
Included with your FireBoss unit is the following documents:
• Operator’s Handbook (this manual, which includes the Warranty Registration Card)
• Honda petrol engine manufacturer’s handbook
• Aussie Pumps manufacturer’s handbook
• Tank Quality Check Form. This is your verification that the unit has been quality checked, and verifies
the serial number affixed to the unit.

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FireBoss™
Product HandBook
Safety
This manual is intended for use by personnel experienced in the use of this and similar equipment. Read and
understand this manual before attempting to operate or perform routine maintenance on this equipment.
Your safety is of prime priority.
A WARNING highlights an essential operating or maintenance procedure, practice,
condition or statement, which, if not strictly observed, could result in injury or
death of personnel, or long-term health hazards.
A CAUTION highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not observed, could result in damage or
destruction of equipment.
A NOTE highlights or clarifies an essential systems description, operating or
maintenance procedure, condition or statement.

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FireBoss™
Product HandBook
General Safety Instructions
1. This unit is designed and manufactured solely for the purpose of carrying and pumping water for
firefighting, washdown and tree watering activities. Under no circumstances should it be used for any
other purpose. It must never be used for transporting fuel or chemicals.
2. Only authorised and trained personnel are to operate this equipment. Operators must have read and
fully understood this manual before operating the FireBoss unit.
3. Do not operate this equipment while under the influence of alcohol or any drugs that could impair your
capabilities in any way.
4. Personal Protection Equipment (PPE) must be worn when refuelling or operating the pump on the
FireBoss. Exposure to excessive noise over an extended period can cause impairment or loss of
hearing.
5. Avoid unleaded petrol contact with skin and eyes, and avoid breathing vapours or mists. Refer to the
relevant Safety Data Sheet (SDS).
6. Any spillage of fuel while refilling the pump engine’s tank should be immediately cleaned up and the
materials used in the clean-up disposed of safely and in accordance with relevant regulations applying
to the safe use, storage and disposal of fuel.
7. Ensure the capacity of the vehicle is suitable for the loaded mass of the FireBoss. Refer to the vehicle’s
operator manual for safe working loads and relevant safety instructions. Do not exceed the carrying
and braking capacity as specified by the vehicle manufacturer. As a guide, one litre of water weights
one kilogram (kg), therefore a full 300 litre FireBoss unit will weigh in excess of 350kg.
8. The FireBoss must never be left unattended while being filled with water.
9. Do not operate the pump when there is no water in the tank.
10. Do not disconnect any hoses, nozzles or filters while the equipment is operating. Disconnecting any
components while under pressure may result in uncontrolled water discharge which may be hazardous.
11. At completion of operation, switch the pump off and relieve any residual pressure by squeezing the
spray gun trigger.
12. Care should be taken at all times, particularly when operating on rough or steep terrain. Drivers should
be aware of fluid surge affecting the centre of gravity.
13. The FireBoss has safety labels affixed to various locations on the unit. These labels should be kept
clean and legible, and replaced if damaged.
14. Any unauthorised modifications to this equipment may affect its function and create a serious safety
risk. Any unauthorised modifications will void any warranty on the unit.

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FireBoss™
Product HandBook
General Information
Specifications
Tank UV resistant polyethylene tank (300 litre capacity), Standard Compact and
configurations
Standard Equipment Honda GX50 petrol driven pump with 210 L/min capacity
Aussie Pumps QP154SX single impeller pump
18m 19mm fire hose reel with adjustable nozzle
Fabricated galvanised steel frame
Auxiliary freshwater tank with tap for handwashing
Description
The TTi FireBoss is designed to carry and distribute water using a self-contained pump and hose reel
dispensing system, refer to Figure 2, which shows the Standard unit. The FireBoss is configured in two
different styles, both designed to fit into the trays of UTVs:
• Standard – 300 litre tank, 1,000mm long, 1,250mm wide and 600mm high
• Compact – 300 litre tank, 870mm long, 1,100mm wide and 850mm high
Either configuration of the FireBoss is suitable for fitting to a conventional utility tray or trailer
Figure 1 – VersatileBoom mounted on UTV
Figure 1 – FireBoss Low Profile UTV Fire Fighting Unit

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FireBoss™
Product HandBook
The FireBoss has the following features, refer to Figure 2.
Figure 2 – Component Identification (Compact FireBoss)
Tank
All TTi tanks are constructed from UV resistant, virgin material polyethylene. The tank is fully drainable
and has a twist locking filling cap.
Incorporated into the top of the tank is a small freshwater tank with tap for handwashing.
Hose Reel
Each FireBoss is fitted with an 18m 19mm diameter fire hose mounted on a manually operated hose reel.
The hose is fitted with an adjustable nozzle which locates against the integral fairlead when the hose is
fully retracted. The nozzle adjusts from closed through to jet and mist sprays, depending on requirement.
Pump
The FireBoss is fitted with an Aussie Pumps QP154SX single impeller pump firefighting pump coupled to a
Honda GX50 4-stroke recoil (pull) start engine.
Frame
The chassis frame of the FireBoss unit is an all steel, fully welded construction and hot dip galvanised for
corrosion resistance. The Standard FireBoss is mounted to the frame via metal straps, while the Compact
FireBoss is bolted to the frame. Both units have incorporated forklift pockets.

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FireBoss™
Product HandBook
Machine Limitations
The FireBoss unit is subject to operating limitations. It is the operators’ responsibility to ensure that this
equipment is being operated safely and within these limitations.
Driving Stability
The FireBoss unit is heavy when filled with water. To maintain stability while operating this unit:
• Ensure the trailer tyres are inflated to their correct pressure at all times. Underinflated tyres can cause
excessive lateral motion of the tyre, which may cause a rollover.
• Allow extra room for braking and turning when the tank is full.
• Ensure any side gradient (slope) is accounted for, especially when the FireBoss tank is full, as the unit
will have a higher centre of gravity.
Operating Instructions
Before first use
Your FireBoss Low Profile UTV Fire Fighting Unit is delivered fully assembled. Before use, it needs to be set
up using the following instructions:
• Complete the warranty registration online at www.tti.com.au/warranty-registration, or use the Warranty
Registration Card at the back of this handbook.
• Store this handbook, along with the Tank Quality Check Form and pump unit’s manual in the provided
leather pouch, in a safe and easily accessible place for future reference.
WARNING: The operator must fully understand all aspects of this handbook. Do not
operate the FireBoss if you are unfamiliar with its operation until you have read this
handbook.
• Read and thoroughly understand this handbook, paying particular attention to all safety requirements,
before using the FireBoss for the first time.
• Check that all fittings, valves, hoses and electrical leads are secure following transit, and are not
damaged in any way.
• Inspect the tank for any damage or abrasions that may have occurred during transit.

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FireBoss™
Product HandBook
• Position your FireBoss onto the vehicle and mount securely, either using tie-down straps located into
the tie-down recesses or lugs on both sides of the tank, depending on configuration, refer to Figure 2
and Figure 3 for locations. The tie-down straps must be rated to at least the total mass of the unit when
filled with fluid. Alternatively, the integrated tank frame may be bolted to the vehicle.
• Prepare the pump engine in accordance with the Honda engine’s manual supplied with your FireBoss
unit.
Pump Operation
The FireBoss’s petrol pump engine is started as follows, refer to Figure 3:
• Turn the fuel lever to ON.
• If the engine is cold, turn the choke lever to ON.
• Set the throttle lever to idle for cold starting. If restarting a warm engine, the throttle can be left at
normal engine operating speed.
• Turn the power switch to ON. Pull the recoil starter handle until the engine starts, then back off the
choke lever to OFF.
• Once the engine is warmed up, adjust the throttle to increase the engine speed to normal operating
revs.
• When the engine needs to be stopped, turn the power switch to the OFF position.
CAUTION: The FireBoss must be securely mounted to the vehicle. Failure to do
so may result in the unit moving or falling off the moving vehicle. Warranty is
conditional on the unit being correctly mounted.
CAUTION: The engine must be inspected and prepared in accordance with the
manufacturer’s instructions. Failure to fulfil this requirement may void the engine’s
warranty.
CAUTION: Ensure the engine’s throttle is set to idle if the engine is cold. Do not
adjust the throttle to maximum speed until the engine has warmed up.

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FireBoss™
Product HandBook
If the FireBoss is not going to be used within the next few hours, shut the system down by turning the fuel
tap to OFF.
Figure 3 – Engine Start-up
Filling the Tank
The FireBoss tank is filled as follows:
Open the tank’s filler cap by twisting and lifting the cap.
• Insert the hose from the water supply into the top of the FireBoss tank and turn ON the supply.
• Observe the water level directly in the tank. When the tank is filled, turn the water supply OFF.
• Replace the tank’s filler cap and twist to lock.
CAUTION: The FireBoss unit is designed for water use only. It must not be used for
chemicals or fuel.
CAUTION: To prevent overflow, do not leave the filling operation unattended.

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FireBoss™
Product HandBook
FireBoss Operation
Initial Operation Set Up
The FireBoss Low Profile UTV Fire Fighting Unit is operated as follows:
• Fill the tank from an appropriate water source, refer to the Filling the Tank procedure above.
• Unlock the hose reel then pull out the required length of hose off the reel. Check that the hose nozzle
is closed.
Note: The pump is self-priming due to the direct coupling to the FireBoss tank.
• Start the pump (referring to the procedure above) and adjust engine speed.
CAUTION: To prevent damage, do not operate the pump for more than five minutes
with the hose nozzle closed.
• Open the fire hose’s nozzle by rotating it to achieve the desired spray pattern. If necessary, adjust the
engine speed to obtain the optimal water pressure.
• Upon completion of the task, close the fire hose nozzle and turn the pump engine to OFF.
• Open the fire hose nozzle again to release the residual pressure.
• Rewind the hose onto the reel by manually winding the handle on the side of the reel. Close the nozzle
once the hose is fully retracted and the nozzle is located near the hose’s fairlead.

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FireBoss™
Product HandBook
Task Hazard Risk Control Measure/Mitigation
Partially fill the tank
with water, start the
pump engine & test
the hose spray
Manual handling;
slips, trips or falls;
petrol fumes; fingers
jammed
Medium Concentrate on task; follow safe
manual handling techniques:
• Don’t lift on your own if > 20kg,
bend knees & keep back straight;
Keep fingers clear;
• Keep unit at least 8m away from
overhead powerlines;
• Fire extinguisher nearby;
• Follow warning stickers on tanks;
Wear PPE for petrol fumes - mask
& gloves.
Check weather
conditions
Manual handling;
slips, trips or falls
Low • Follow safe manual handling
techniques: don’t lift on your own
if >20kg, bend knees & keep back
straight.
Use spray or fire
fighter units.
As above; loss of
load; heat & cold;
noise; exceed load
limit of vehicle;
hose entanglement;
exhaust fumes;
terrain & slopes; run
over by unit
High As above:
• Wear clothes to suit heat & cold;
• Wear hearing protection if noise >85
dBa;
• Follow the manufacturer ’s safe
operation instruction for the vehicle
and the spray unit
• Don’t overload - water weighs 1kg
for every 1 litre
• Secure unit to tow vehicle;
• Keep hose tidy;
• Put unit brakes on (if fitted).
Clean up, maintenance
& storage
As above
Low As above;
• Wear PPE for clean up;
• Store unit in a dry, well ventilated
area.
Burn risk Hot exhaust/muffler
Med • Do not reach over hot exhaust
• Do not service engine while hot
• Wear appropriate PPE
Risk Assessment

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FireBoss™
Product HandBook
Maintenance
Your FireBoss Low Profile UTV Fire Fighting Unit requires minimal maintenance but regular cleaning and
checks will ensure safe and reliable service over its lifetime. Periodic checks and inspections will identify
any potential issues, enabling timely rectification and minimising downtime.
For the petrol engine driven pump, refer to the supplied Honda manual, drain and replace the engine oil in
accordance with the manufacturer’s recommendations.
Periodic Checks
The following checks and cleaning operations should be undertaken on a regular basis. The frequency
of these activities will depend on the nature of the operating environment and the operational hours of
the FireBoss unit. Refer to the maintenance schedule tables below for details of maintenance intervals.
• Clean the unit and inspect it for any signs of damage or wear. Replace any safety labels if they are
damaged or illegible.
• Check all hoses, fasteners and fittings are firmly secured, tighten if necessary.
• Unwind the hose fully to check that hose is in good order. Pressurise the line and check operation of
spray nozzle. Rewind the hose onto the reel, ensuring it retracts all the way.
• Check the engine’s oil level weekly. Top up as required.
• Check for any signs of fuel or oil leaks. If detected, investigate and rectify immediately.
• If the FireBoss is to be stored for an extended period, ensure the tank and all pipelines are empty and
are not pressurised. Store the unit is a clean, dry and well-ventilated area.
Maintenance Schedule
The following tasks are be conducted in accordance with each of the schedules. All scheduled tasks are
to be undertaken concurrently. For example, at the three month maintenance interval, all task listed are
to be undertaken, in addition to the daily, weekly and monthly tasks.
CAUTION: In dusty, dirty or smoky environments, cleaning, inspection and
servicing of the unit on a regular basis is essential. The cleaning, inspection and
servicing must be undertaken more frequently in harsh conditions to avoid damage
or destruction of equipment.
NOTE: Maintenance is important. Keep a record of all maintenance tasks
conducted on the FireBoss unit.

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FireBoss™
Product HandBook
TTi recommends photocopying these schedules in order to keep a detailed log of all maintenance
tasks. A copy of these schedules will be required to support any warranty claim.
Daily tasks
The following tasks are to be undertaken daily, or prior to each use, of the FireBoss unit.
Weekly tasks
The following tasks are to be undertaken each week or 10 operating hours, whichever occurs first.
Monthly tasks
The following tasks are to be undertaken each month or 20 operating hours, whichever occurs first.
#Task Date Signed
1All Daily tasks
2Remove and clean the engine’s air filter
3Check engine oil level, top up as required
#Task Date Signed
1All Daily and Weekly tasks
2Check hose and hose reel by unwinding fully
3
* Change engine oil (first change, thereafter every
six months or 100 operating hours), refer Honda
manual
#Task Notes
1Inspect the FireBoss for any signs of damage or wear Clean, repair or replace
2Check the engine’s electrical connections Test function of engine
3Check fuel Top up as required
4Inspect engine’s air filter and housing for dust Clean, replace as necessary

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FireBoss™
Product HandBook
Three Monthly tasks
The following tasks are to be undertaken every three months or 50 operating hours, whichever occurs
first.
Six Monthly tasks
The following tasks are to be undertaken every six months or 100 operating hours, whichever occurs
first.
Twelve Monthly tasks
The following tasks are to be undertaken every twelve months or 200 operating hours, whichever occurs
first.
#Task Date Signed
1All Daily, Weekly, Monthly and 3-Monthly tasks
2Change engine oil
3Inspect spark plug
#Task Date Signed
1All Daily, Weekly, Monthly, 3-Monthly & 6-Monthly
tasks
2Replace the engine’s air filter
3Drain and flush the fuel tank
4Replace the engine’s fuel filter
5Replace the spark plug
#Task Date Signed
1All Daily, Weekly and Monthly tasks
2Inspect the air filter, replace if clogged or damaged
3Check engine oil level, top up as required

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FireBoss™
Product HandBook
Two Years tasks
The following tasks are to be undertaken every 24 months or 500 operating hours, whichever occurs
first.
Trouble Shooting
If a fault develops with the FireBoss, the following trouble shooting table provides guidance to identify
and rectify the problem.
#Task Date Signed
1All Daily, Weekly, Monthly, 3-Monthly, 6-Monthly and
12-Monthly tasks
Problem Possible
cause Remedy
Pump will not feed water Hose nozzle
closed
Open hose nozzle
Engine will not crank Loose
Connections
Clean and tighten
connections
Faulty ON/OFF
switch
Check switch operation,
replace as needed
Mechanical
problem in
engine
Check Engine

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FireBoss™
Product HandBook
Warranty
Warranty Policy
TTI will, at its option, repair or replace without charge any part covered by this warranty which is found
to be defective in material and/or workmanship within one (1) year after date of sale to the original retail
purchaser. If the product is used for rental purposes, this warranty is limited to ninety (90) days.
Upon request, the customer will make the defective part available for inspection and/or return the defective
part to TTi, transportation charges prepaid. All parts and components are covered by this warranty except
the following, which are warranted separately by their respective manufacturers:
• engines
• gearboxes
• pumps
• regulators.
TTi does not assume any warranty obligation, liability or modification for these items, which are covered
exclusively by the stated warranty of the respective manufacturers.
What this Warranty Does Not Cover?
This warranty does not cover:
1. defects caused by depreciation or damage caused by incorrect mounting, normal wear, accidents,
improper maintenance, improper use or abuse of the product, alterations or failure to follow the
instructions and warnings provided.
2. Any charges for making service calls, clean up time and transport charges.
3. The use of non-genuine parts on equipment supplied by TTi. This will automatically negate any warranty.
How to Obtain Service Under this Warranty?
Warranty service can be arranged by contacting your dealer, or by contacting TTi directly on 1800 816 277.
Proof of warranty registration and date of purchase may be required to verify warranty coverage. Any
defective parts returned to TTI must be accompanied by a Return Goods Note. This form can be obtained
by contacting Product Support on 1800 816 277 or emailing [e-mail].
Warranty Limitations
Warranty limitations are as follows:
1. There is no other express warranty. Any warranty that may be implied from this purchase including
merchantability and fitness for purpose is hereby limited to the duration of this warranty and to the
extent permitted by law. Any and all implied warranties are excluded.
2. TTI will not be liable for any incidental, consequential or special damages and/or expenses in connection
with the purchase or use of this equipment, to the extent permitted by law.
3. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor or individual
is authorised to amend, modify, or extend this warranty in any way. Accordingly, additional statements,
whether oral or written, do not constitute warranties by TTi, and should not be relied upon.

www.tti.com.au
1800 816 277
[email protected]
PO Box 137, Nathalia, VIC, 3638
Murray Valley Hwy, Nathalia, VIC 3638
Proudly Built By:
Signature Date Signature Date
Quality Checked By:
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