Traub TNX65/42 User manual

142853 - 14.03.2022
03.22/Ru (Transport- und Aufstellanleitung) - 20057384
Transport and
Installation Instructions
TNX65/42
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

3
14.03.2022
TNX65/42
Table of Contents
SafetySafety .............................................................................................................................................................................................................................................................................................. 77
Explanation of symbols ..................................................................................................................... 7
Safety instructions and technical details ......................................................................................... 7
Information on transport, installation, commissioning ....................................................................... 8
General hazards during on-site transport ...................................................................................... 9
Dimensions and masses ............................................................................................................... 9
Transporting and lifting aids ........................................................................................................... 9
Layout and installation planLayout and installation plan .................................................................................................................................................................................................................... 1111
Layout chart ...................................................................................................................................... 11
Simplified installation plan ................................................................................................................. 12
General informationGeneral information .............................................................................................................................................................................................................................................. 1313
Preparations ....................................................................................................................................... 13
Suitable transporting and lifting aids ................................................................................................. 13
Information on transporting the machine with a truck ...................................................................... 14
Dimensions (without attachments) ................................................................................................... 14
TNX 65/42 / TNX 65/42 with milling unit ....................................................................................... 14
Machine weight and machine dimensions ....................................................................................... 15
TNX 65/42 ..................................................................................................................................... 15
TNX 65/42 with milling unit ........................................................................................................... 15
Support points* ............................................................................................................................. 15
Space requirements .......................................................................................................................... 16
Floor condition ................................................................................................................................... 16
Fastening/anchoring ...................................................................................................................... 16
Ambient conditions ............................................................................................................................ 17
Floor trough ....................................................................................................................................... 17
Compressed-air supply ...................................................................................................................... 17
Operating material to be provided ..................................................................................................... 17
Pumps and tanks ............................................................................................................................... 17
Connection to local extraction system by customer ......................................................................... 17
Power supply ..................................................................................................................................... 18
Main circuit breaker ........................................................................................................................... 18
External data transfer ........................................................................................................................ 18
Chip removal ...................................................................................................................................... 19
Disposal of used operating materials ................................................................................................ 19
Observing the ground and wastewater regulations ........................................................................... 19

414.03.2022
TNX65/42
Table of Contents
Preparing to transport a machine without milling unitPreparing to transport a machine without milling unit .......................................................................................................................... 2121
Close open hose or pipe lines ........................................................................................................... 21
Corrosion protection .......................................................................................................................... 21
Attach transport retainers to the machine ......................................................................................... 22
Attach transport retainers to the control cabinet ............................................................................... 23
Preparing to transport a machine with milling unitPreparing to transport a machine with milling unit ...................................................................................................................................... 2525
Transport retainers ............................................................................................................................. 25
Position of the transport retainers ................................................................................................. 25
Remove the tool chain and chain magazine (only with optional 120 positions) ................................. 27
Remove the cover on the milling unit with tool changer ................................................................... 28
Separate the chain of the chain magazine (only with optional 120 positions) ................................... 29
Remove upper part of chain magazine .......................................................................................... 30
Transporting the machineTransporting the machine .......................................................................................................................................................................................................................... 3131
Delivery of the machine ..................................................................................................................... 31
Transport by crane (min. load capacity 12 t) ...................................................................................... 32
Set of hoisting gear and fittings .................................................................................................... 33
TNX 65/42 Centers of gravity (machine with control cabinet)................................................... 34
Transport by fork lift truck ................................................................................................................. 35
Transport by truck .............................................................................................................................. 36
Installing the machineInstalling the machine ........................................................................................................................................................................................................................................ 3737
Installing the machine by crane ......................................................................................................... 37
Positioning and installing the machine with transport rollers ............................................................ 38
Lifting the machine with hydraulic jacks ........................................................................................ 39
Positioning the transport rollers .................................................................................................... 39
Rough alignment of the machine ...................................................................................................... 39
Set up control cabinet on wheels ...................................................................................................... 40
Remove transport retainers from the control cabinet ................................................................... 40
Aligning the wheels on the control cabinet ................................................................................... 41
Indicator lamp .................................................................................................................................... 41
Remove transport retainers from the machine ................................................................................. 42
Working area door..................................................................................................................... 42
Workpiece handling with remnant removal device ................................................................... 42
Transport retainer for turret (tool carrier / main spindle and opposed spindle / milling unit) .......... 43
Installation of the milling unit componentsInstallation of the milling unit components ................................................................................................................................................................ 4747
Installation of the tool chain and chain magazine (only with optional 120 positions) ......................... 47
Install upper part of chain magazine .............................................................................................. 47
Connect the chain of the chain magazine (only with optional 120 positions) .................................... 49
Install cover on milling unit with tool changer ................................................................................... 51

5
14.03.2022
TNX65/42
Table of Contents
FuelsFuels .................................................................................................................................................................................................................................................................................................. 5353
Overview of fuels .............................................................................................................................. 53
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 5555
Supply of compressed air .................................................................................................................. 55
Air consumption ............................................................................................................................ 55
Electrical connectionElectrical connection ............................................................................................................................................................................................................................................ 5757
Important notes ................................................................................................................................. 57
Alignment, component installation and commissioningAlignment, component installation and commissioning .................................................................................................................... 5959
Precise alignment of the machine ..................................................................................................... 59
Check / correct position and torsion of the machine ......................................................................... 59
Check / correct with tool carrier 2 ................................................................................................. 60
Secure machine to the floor .............................................................................................................. 61
Transport and installation of the chip conveyor ................................................................................. 62
Setting the level switch of the chip conveyor ................................................................................... 62
Lubricoolant unit ................................................................................................................................ 62
Bar feeding mechanisms ................................................................................................................... 62
Switching on the machine ................................................................................................................. 63

614.03.2022
TNX65/42
Table of Contents

7
14.03.2022
TNX65/42
Safety
Explanation of symbols
This chapter explains the symbols that are used in the user documentation to
call attention to dangers and important notes.
This symbol warns against a direct, imminent danger to the life and
health of individuals. Failure to observe this danger warning may
result in severe health impairment such as perilous injury and even
death.
This symbol warns against a direct, imminent danger from elec-
tricity. Failure to observe this danger warning may result in severe
health impairment such as perilous injury and even death.
This symbol indicates important notes for the proper operation of
the machine. Failure to observe this information may result in dam-
age to or malfunction of the machine or its components.
Safety instructions and technical details
The INDEX TRAUB user documentation and, in particular, the docu-
ment “Safety instructions and technical details” must be observed.
The document is part of the INDEX TRAUB user documentation.

814.03.2022
TNX65/42
Information on transport, installation, commissioning
Use only suitable hydraulic jacks, cranes, or forklift to lift
the machine. When transporting with transport or armored
rollers, ensure that the rollers used have the appropriate
load-bearing capacity.
Failure to follow proper procedures for transport, installation and, start-up is
prone to cause accidents and may induce damages to or malfunctions of the
machine for which INDEX TRAUB rejects any liability or warranty.
Prior to delivery of the machine, the procedures for unloading, transporting to
the installation site, installation, and start-up must be carefully planned while
absolutely observing the cautions below in this document.
Associated transport instructions and/or manufacturer documentation exist for
separate units such as chip conveyor, bar feeder, bar loading magazine, and
similar devices that must be observed as well.
Safety

9
14.03.2022
TNX65/42
General hazards during on-site transport
Danger to life!
Do not step under suspended loads.
Machines must be transported by authorized and qualified personnel only.
Act responsibly when transporting the system and always consider the conse-
quences. Avoid dangerous and risky actions.
Slopes and gradients (driveways, ramps, etc.) are particularly dangerous. Use
extra care if such passageways cannot be avoided.
Ensure secure and proper seating of the cargo. If necessary, use additional
fixtures to ensure that the cargo is not able to slip.
The transport vehicles must be able to produce sufficient traction and braking
forces for safe transport.
Dimensions and masses
The machine and control cabinet masses are indicated on the respective ma-
chine installation plan.
The masses of optional separate units, such as chip conveyor, bar feeder, bar
loading magazine, and similar devices, can be found either in the specific trans-
port instructions/manufacturer documentation for these equipment levels or
accessories or in the corresponding machine installation plan.
Transporting and lifting aids
For lifting and transporting the individual units, only lifting and transporting aids
having sufficient capacity and loading platform must be used.
Safety

10 14.03.2022
TNX65/42
Safety