Traub TNL20 User manual

DTE022EN - 02.08.2022
08.22/Ru (Transport, Aufstellung, Inbetriebnahme) - 20059252
Transport,
Installation,
Commissioning
TNL20
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

Table of Contents
3
Transport and installation
TNL20
DTE022EN - 02.08.2022
SafetySafety ................................................................................................................................................................................................................................................................................................ 77
Explanation of symbols ...................................................................................................................... 7
Safety instructions and technical specifications .............................................................................. 7
Information on transport, installation, commissioning ....................................................................... 8
General hazards during on-site transport ....................................................................................... 9
Dimensions and masses ............................................................................................................... 9
Transporting and lifting aids ........................................................................................................... 9
Installation planInstallation plan .............................................................................................................................................................................................................................................................. 1111
Installation plan TNL20, simplified ..................................................................................................... 11
Installation plan TNL20 with iXcenter, simplified ............................................................................... 12
GeneralGeneral .......................................................................................................................................................................................................................................................................................... 1313
Preparations ....................................................................................................................................... 13
Suitable transporting and lifting aids .................................................................................................. 13
Information for transporting the machine ......................................................................................... 14
Machine weight and machine dimensions ........................................................................................ 15
Space requirements .......................................................................................................................... 16
Floor condition ................................................................................................................................... 16
Fastening/anchoring ...................................................................................................................... 16
Ambient conditions ............................................................................................................................ 17
Floor trough ....................................................................................................................................... 17
Compressed-air supply ...................................................................................................................... 17
Operating material to be provided ..................................................................................................... 17
Pumps and tanks ............................................................................................................................... 17
Connection to local extraction system by customer ......................................................................... 17
Power supply ..................................................................................................................................... 18
Main circuit breaker ........................................................................................................................... 18
External data transfer ........................................................................................................................ 18
Chip removal ...................................................................................................................................... 19
Disposal of used operating materials ................................................................................................ 19
Observing the ground and wastewater regulations .......................................................................... 19
Preparing the machine for transportPreparing the machine for transport .......................................................................................................................................................................................... 2121
Locations of the axes for attaching the transport locks ..................................................................... 21
Seal disconnected hose lines or pipelines ......................................................................................... 22
Corrosion protection .......................................................................................................................... 22
Fit transport locks and drip pan ......................................................................................................... 23
Transport lock – main spindle ........................................................................................................ 24
Transport lock – lower tool carrier,
front working attachment, and counter spindle ............................................................................ 25
Transport lock – upper tool carrier ................................................................................................. 26
Transport lock – workpiece removal unit ...................................................................................... 27

Table of Contents
4Transport and installation
TNL20
DTE022EN - 02.08.2022
Transport locks – operating panel .................................................................................................. 28
Transport locks – work area door ................................................................................................... 29
Transport lock – iXcenter (optional) ................................................................................................ 30
Attaching the drip pan ................................................................................................................... 32
Transporting the machineTransporting the machine .............................................................................................................................................................................................................................. 3333
Packaging of the machine, the machine components and accessories ............................................ 33
Machine center of gravity (S) ............................................................................................................. 34
Basic machine TNL20 .................................................................................................................... 34
TNL20 with iXcenter ...................................................................................................................... 35
Machine ready for shipping ............................................................................................................... 36
Openings for inserting the fork arms of the fork lift truck ................................................................. 37
Forklift requirement ....................................................................................................................... 37
Transporting the machine by truck .................................................................................................... 38
Loading guard ................................................................................................................................... 39
Unloading and transporting the machine by forklift ........................................................................... 42
Transporting with transport rollers ..................................................................................................... 45
Technical requirements – transport rollers .................................................................................... 46
Mounting transport support .......................................................................................................... 47
Transporting machine to installation site ...................................................................................... 50
Installation of the machineInstallation of the machine .......................................................................................................................................................................................................................... 5151
Electrical connection .......................................................................................................................... 51
Aligning and anchoring the machine .................................................................................................. 51
Removing the transport locks and drip pan from the machine ......................................................... 53
Indicator lamp ................................................................................................................................... 53
Operating material ............................................................................................................................. 53
TNL20 with iXcenter (optional) .......................................................................................................... 54
Connecting the machine to central extraction system ...................................................................... 55
Shutoff damper for fire protection ................................................................................................ 55
Installing configuration levels and additional equipmentInstalling configuration levels and additional equipment ...................................................................................................................... 5757
Transport and installation of the chip conveyor and chip pan ............................................................ 57
Installation of chip conveyor .......................................................................................................... 57
For custom applications on the left........................................................................................... 58
Fitting of the chip pan (optional) .................................................................................................... 60
Splash guard plate on the chip conveyor/chip pan ........................................................................ 61
Installing the cooling lubricant system .............................................................................................. 62
Workpiece removal through counter spindle ..................................................................................... 63
Electrical connectionElectrical connection .............................................................................................................................................................................................................................................. 6565
Important notes ................................................................................................................................. 65

Table of Contents
5
Transport and installation
TNL20
DTE022EN - 02.08.2022
Operating materialOperating material .................................................................................................................................................................................................................................................... 6767
Overview of operating materials ....................................................................................................... 67
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 6969
Provision of compressed air .............................................................................................................. 69
Air consumption ............................................................................................................................ 69
Switching on the machineSwitching on the machine ............................................................................................................................................................................................................................ 7171

Table of Contents
6Transport and installation
TNL20
DTE022EN - 02.08.2022

7
Transport and installation
TNL20
DTE022EN - 14.03.2022
Safety
Explanation of symbols
This Chapter explains the symbols that are used in the user documentation to
call attention to dangers and important information.
This symbol warns against a direct, imminent danger to the life and
health of individuals. Failure to observe this danger warning may
result in severe health impairment such as perilous injury and even
death.
This symbol warns against a direct, imminent danger from elec-
tricity. Failure to observe this danger warning may result in severe
health impairment such as perilous injury and even death.
This symbol indicates important notes for the proper operation of
the machine. Failure to observe this information may result in dam-
age to or malfunction of the machine or its components.
Safety instructions and technical specifications
The INDEX TRAUB user documentation and, in particular, the doc-
ument “Safety Instructions and Technical Specifications” must be
observed.
The document is part of the INDEX TRAUB user documentation.

8Transport and installation
TNL20
DTE022EN - 14.03.2022
Information on transport, installation, commissioning
Use only suitable hydraulic jacks or forklift to lift the machine.
When transporting with transport or armored rollers, ensure that
the rollers used have the appropriate load-bearing capacity.
If the work area door is closed after disconnecting the ma-
chine from the power supply, it is locked in this position
(locked without power).
An emergency release is available.
Transport locks can be identified by their red color.
All transport devices and transport locks (painted red) that
are described in this documentation are part of the machine
equipment and remain on the machine or with the customer.
They must not be sent back to TRAUB.
Remove all transport locks prior to commissioning.
Store the removed transport locks in a safe place, so they are avail-
able for another transport in the future.
Failure to follow proper procedures for transport, installation and, start-up is
prone to cause accidents and may induce damages to or malfunctions of the
machine for which INDEX TRAUB rejects any liability or warranty.
Prior to delivery of the machine, the procedures for unloading, transporting to
the installation site, installation, and start-up must be carefully planned while
absolutely observing the cautions below in this document.
Associated transport instructions and/or manufacturer documentation exist for
separate units such as chip conveyor, bar feeder, bar loading magazine, and
similar devices that must be observed as well.
Safety

9
Transport and installation
TNL20
DTE022EN - 14.03.2022
General hazards during on-site transport
Danger to life!
Do not step under suspended loads.
Machines must be transported by authorized and qualified personnel only.
Act responsibly when transporting the system and always consider the conse-
quences. Avoid dangerous and risky actions.
Slopes and gradients (driveways, ramps, etc.) are particularly dangerous. Use
extra care if such passageways cannot be avoided.
Ensure secure and proper seating of the cargo. If necessary, use additional
fixtures to ensure that the cargo is not able to slip.
The transport vehicles must be able to produce sufficient traction and braking
forces for safe transport.
Dimensions and masses
The machine and control cabinet masses are indicated on the respective ma-
chine installation plan.
The masses of optional separate units, such as chip conveyor, bar feeder, bar
loading magazine, and similar devices, can be found either in the specific trans-
port instructions/manufacturer documentation for these equipment levels or
accessories or in the corresponding machine installation plan.
Transporting and lifting aids
For lifting and transporting the individual units, only lifting and transporting aids
having sufficient capacity and loading platform must be used.
Safety

10 Transport and installation
TNL20
DTE022EN - 14.03.2022
Safety

11
Transport and installation
TNL20
DTE022EN - 14.03.2022
Installation plan
Installation plan TNL20, simplified
The corresponding installation and layout plan must be requested before the machine is installed.
Example shown
10011013135
Option Option

12 Transport and installation
TNL20
DTE022EN - 14.03.2022
10011014149
Installation plan
ca. 2290
Option Option
Installation plan TNL20 with iXcenter, simplified
Example shown

13
Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Preparations
This section is addressed to the persons responsible for the installation and
their staff.
The information provided here allows you to prepare the installation site and its
surroundings such that the machine, when delivered, can be installed and put
into operation immediately.
Be sure to carefully plan the delivery, unloading, and transporting of the ma-
chine from the unloading site to the installation site.
The installation plan applicable for this machine was already submit-
ted for approval after the contract award.
When the machine is delivered, it can be found in Chapter Diagrams
and drawings on the supplied data carrier and the controller (iXpanel
installation required).
Take the size (dimensions) and masses of each unit into consideration.
Suitable transporting and lifting means must be available when the machine is
delivered.
Any obstacles along the transport route from the unloading site to the installa-
tion site must be eliminated before the machine is delivered.
Check the transport route for load capacity, levelness, damaged pavement,
traverse grooves, slopes, gradients, etc.
Is the width and height of entrances and gates sufficient?
If elevators are to be used, do they have sufficient capacities?
Proper planning will pay off!
Suitable transporting and lifting aids
–Forklift
–Transport trolley
–Transport rollers
–Armored rollers
–Hydraulic jacks
–Forklift truck (only for separate units).

14 Transport and installation
TNL20
DTE022EN - 14.03.2022
General
General
Information for transporting the machine
Danger to life
Danger from falling machine/parts
People must be kept away from under suspended loads.
Transporting the machine
Means of transport approved for transporting the machine:
• Transport rollers
• Forklift
Transport with a forklift must be carried out from the control cabi-
net side.
Transport by crane is only possible in exceptional circumstances and
following consultation with the machine manufacturer. A special
transport device must be used.
Transport by crane is only permitted by a transport company autho-
rized by the machine manufacturer.
Shipping of the machines to countries with extreme climatic condi-
tions
is carried out by specialized logistics companies.
Information on transporting the machine with a truck
To avoid heavy impact during transport, the truck should have air suspension!

15
Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Machine weight and machine dimensions
The weight specifications refer only to the basic machine, i.e., with-
out chip conveyor, cooling lubricant tank, and workpieces.
Dimensions and weights TNL20 -9 -9B -11
Length
- Basic machine
- with workpiece removal unit (optional)
- with iXcenter (optional)
mm
2280
2823
2967
Depth
- Basic machine
- with iXcenter (optional) mm 1540 2290
Height
without indicator lamp (approx. 350 mm)
- Basic machine
- with iXcenter (optional) mm
2220
2247
Weight approx.
(with control cabinet with max. equipment)
- Basic machine
- Machine with iXcenter (optional)
kg 5000
5600
5400
6000

16 Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Space requirements
The following must be ensured:
– Sufficient free space around the machine.
– Sufficient movement space for the operator.
– Sufficient space for maintenance and repair.
– It must be possible to open all doors of the machine completely.
– Space for placing blank and workpiece pallets, workpiece containers, chip
trolleys, tool trolleys, etc.
Use the machine installation plan to determine the required space.
Specific installation plans for add-on equipment such as bar feeders, bar loading
magazines, etc. are available.
Floor condition
A special foundation is not necessary. Only the load capacity and strength of
the floor area must be suitable for the machine weight based on constructional
aspects.
Comply with the requirements set out in DIN 18202:2019.
In particular, note the information regarding “Flatness tolerance
for finished floors”.
There must be no expansion joints in the area of the machine
footprint.
The guidelines and regulations applicable in the country of use must
be followed.
Les différentes directives et prescriptions en vigueur dans le pays
d’utilisation devront être prises en compte.
Devono essere rispettate di volta in volta le direttive e le prescrizioni
vigenti nel paese di utilizzo.
De gällande riktlinjerna och föreskrifterna i användningslandet måste
följas.
Deben cumplirse las prescripciones y las directivas vigentes en el
país de utilización.
Têm que ser consideradas as diretrizes e prescrições aplicáveis do
respectivo país.
Käyttömaassa voimassa olevia direktiivejä ja määräyksiä on noudatet-
tava
Dodržujte také směrnice a předpisy platné v zemi použití.
Należy uwzględnić też obowiązujące dyrektywy i przepisy kraju użyt-
kownika.
Se vor respecta normele şi directivele în vigoare în ţara de destinaţie.
Figyelembe kell venni a felhasználó ország mindenkor érvényes irány-
elveit és előírásait.
De geldende richtlijnen en voorschriften van het gebruiksland moeten
in acht worden genomen.
Der skal tages hensyn til de pågældende gældende direktiver og
forskrifter i brugslandet.
Musíte dodržiavať smernice a predpisy práve platné v krajine používa-
nia.
必须对所在国家或地区的各现行指令和规定加以考虑。
Es müssen die jeweils geltenden Richtlinien und Vorschriften des
Verwendungslandes berücksichtigt werden.
Ürünün kullanıldığı ülkede geçerli olan direktifler ve yönetmelikler
dikkate alınmalıdır.
Upoštevati je treba direktive in predpise, ki so veljavni v posamezni
državi.
Необходимо учитывать соответствующие действующие директи-
вы и предписания страны использования.
02
en
03
fr
04
it
05
sv
06
es
07
pt
08
sl
09
fi
01
de
11
tr
10
ru
12
cs
13
pl
15
ro
16
zh
19
hu
20
nl
21
da
23
sk
Трябва да се вземат под внимание действащите в съответната
страна на използване директиви и разпоредби. 14
bg
Fastening/anchoring
In any case, the machine must be doweled to the floor.
Bar guides, bar feeders, and bar loading magazines must be anchored to the
floor.
When attaching a robot cell from a third-party manufacturer, be sure to observe
the relevant manufacturer’s documentation.

17
Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Ambient conditions
See Ambient conditions in the “Safety Precautions and Technical Details”.
If the actual conditions at the installation site differ from these
specifications, be sure to contact the machine manufacturer or its
representative..
Floor trough
If a floor trough is required, it must be designed according to the
specifications “Information on floor trough drawing” so that exten-
sion of the corresponding chip conveyor is ensured.
The floor in the area of the floor trough must only be max. 5 mm convex, as flat
or concave as possible. Exceeding the allowable unevenness may cause the
floor trough to contact the machine base / machine components.
Compressed-air supply
See Chapter Pneumatic connection.
Operating material to be provided
See Chapters Operating material and Notes on Operating Materials.
Pumps and tanks
A simple pump is sufficient to extract the used cooling lubricant. The same
pump may be used to fill the cooling lubricant tank; however, it must be thor-
oughly flushed with fresh cooling lubricant.
A robust container is required for collecting the extracted fluids. Suitable con-
tainers are metal barrels of sufficient capacity and with proper labels, which can
be tightly closed.
Connection to local extraction system by customer
If a local extraction system is attached to the machine, any existing
fire extinguishing system available on the machine must be adjusted
accordingly.

18 Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Power supply
The guidelines and regulations applicable in the country of use must
be followed
The power supply cord to the machine should be as short as possible.
Use a sufficient wire size.
The power supply for the machine requires stable mains conditions; the max.
allowed operating voltage fluctuations are +10% or -10%.
The mains line must comply with the regulations of the local electricity supplier
and the VDE directives.
Main circuit breaker
Check that the building connection has sufficient capacity to cover
the additional load to be protected.
Discuss any unclear conditions with your local electricity supplier.
The main circuit breaker is not included in the delivery of the machine.
It must be installed outside the machine according to DIN EN 60204-1.
If a pre-transformer is required, the main circuit breaker must be installed after
the pre-transformer, i.e., on the secondary side. The fuse protection on the
primary side must be designed according to the connection data of the pre-
transformer.
The loads to be protected depend on the existing operating voltage.
For the information on machine connection, operating voltage, main fuse, see
the electrical diagrams or Chapter Electrical connection.
External data transfer
Data cables must not be routed directly next to live cables.
For data transfer to/from external computers or servers/storage devices, suit-
able metal conduits must be installed for the data lines.
The connection to the internal network (DNC) requires an RJ45 network cable.
An additional connection to the external network (IoT) must be made with a
separate RJ45 network cable.

19
Transport and installation
TNL20
DTE022EN - 14.03.2022
General
Chip removal
If the machine is equipped with a chip conveyor, a chip trolley, its height match-
ing the chip conveyor's discharge height, is required.
The chip trolley should have a device for draining the accumulating cooling lubri-
cant so it can be returned to the cooling lubricant tank.
Chip conveyor without discharge chute
The customer must provide a cover for the collection bin for the
discharged chips when using a chip conveyor without a discharge
chute.
The cover must be designed such that it is not possible to reach into
the discharge chute.
Disposal of used operating materials
The guidelines and regulations applicable in the country of use must
be followed
Decide in advance on how to dispose of used operating fluids such as hydraulic
fluid, lubricating oil, and cooling lubricant in an environmentally friendly manner.
Observing the ground and wastewater regulations
The guidelines and regulations applicable in the country of use must
be followed
The machine contains water-polluting substances such as water-miscible cool-
ing lubricants and mineral oils. These substances may leak from the machine in
case of adverse events.
Therefore, the machine must be installed in a place that excludes any harm by
these substances to waters or groundwater.
Possible preventive measures
• Place the machine inside a tight steel trough (floor trough).
• Seal the floor of the factory hall.

20 Transport and installation
TNL20
DTE022EN - 14.03.2022
General