Traub TNL20 User manual

DTE022EN - 02.08.2022
08.22/Ru (Transport, Aufstellung, Inbetriebnahme) - 20059252
Transport,
Installation,
Commissioning
TNL20
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

Table of Contents
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SafetySafety ................................................................................................................................................................................................................................................................................................ 77
Explanation of symbols ...................................................................................................................... 7
Safety instructions and technical specifications .............................................................................. 7
Information on transport, installation, commissioning ....................................................................... 8
General hazards during on-site transport ....................................................................................... 9
Dimensions and masses ............................................................................................................... 9
Transporting and lifting aids ........................................................................................................... 9
Installation planInstallation plan .............................................................................................................................................................................................................................................................. 1111
Installation plan TNL20, simplified ..................................................................................................... 11
Installation plan TNL20 with iXcenter, simplified ............................................................................... 12
GeneralGeneral .......................................................................................................................................................................................................................................................................................... 1313
Preparations ....................................................................................................................................... 13
Suitable transporting and lifting aids .................................................................................................. 13
Information for transporting the machine ......................................................................................... 14
Machine weight and machine dimensions ........................................................................................ 15
Space requirements .......................................................................................................................... 16
Floor condition ................................................................................................................................... 16
Fastening/anchoring ...................................................................................................................... 16
Ambient conditions ............................................................................................................................ 17
Floor trough ....................................................................................................................................... 17
Compressed-air supply ...................................................................................................................... 17
Operating material to be provided ..................................................................................................... 17
Pumps and tanks ............................................................................................................................... 17
Connection to local extraction system by customer ......................................................................... 17
Power supply ..................................................................................................................................... 18
Main circuit breaker ........................................................................................................................... 18
External data transfer ........................................................................................................................ 18
Chip removal ...................................................................................................................................... 19
Disposal of used operating materials ................................................................................................ 19
Observing the ground and wastewater regulations .......................................................................... 19
Preparing the machine for transportPreparing the machine for transport .......................................................................................................................................................................................... 2121
Locations of the axes for attaching the transport locks ..................................................................... 21
Seal disconnected hose lines or pipelines ......................................................................................... 22
Corrosion protection .......................................................................................................................... 22
Fit transport locks and drip pan ......................................................................................................... 23
Transport lock – main spindle ........................................................................................................ 24
Transport lock – lower tool carrier,
front working attachment, and counter spindle ............................................................................ 25
Transport lock – upper tool carrier ................................................................................................. 26
Transport lock – workpiece removal unit ...................................................................................... 27

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Transport locks – operating panel .................................................................................................. 28
Transport locks – work area door ................................................................................................... 29
Transport lock – iXcenter (optional) ................................................................................................ 30
Attaching the drip pan ................................................................................................................... 32
Transporting the machineTransporting the machine .............................................................................................................................................................................................................................. 3333
Packaging of the machine, the machine components and accessories ............................................ 33
Machine center of gravity (S) ............................................................................................................. 34
Basic machine TNL20 .................................................................................................................... 34
TNL20 with iXcenter ...................................................................................................................... 35
Machine ready for shipping ............................................................................................................... 36
Openings for inserting the fork arms of the fork lift truck ................................................................. 37
Forklift requirement ....................................................................................................................... 37
Transporting the machine by truck .................................................................................................... 38
Loading guard ................................................................................................................................... 39
Unloading and transporting the machine by forklift ........................................................................... 42
Transporting with transport rollers ..................................................................................................... 45
Technical requirements – transport rollers .................................................................................... 46
Mounting transport support .......................................................................................................... 47
Transporting machine to installation site ...................................................................................... 50
Installation of the machineInstallation of the machine .......................................................................................................................................................................................................................... 5151
Electrical connection .......................................................................................................................... 51
Aligning and anchoring the machine .................................................................................................. 51
Removing the transport locks and drip pan from the machine ......................................................... 53
Indicator lamp ................................................................................................................................... 53
Operating material ............................................................................................................................. 53
TNL20 with iXcenter (optional) .......................................................................................................... 54
Connecting the machine to central extraction system ...................................................................... 55
Shutoff damper for fire protection ................................................................................................ 55
Installing configuration levels and additional equipmentInstalling configuration levels and additional equipment ...................................................................................................................... 5757
Transport and installation of the chip conveyor and chip pan ............................................................ 57
Installation of chip conveyor .......................................................................................................... 57
For custom applications on the left........................................................................................... 58
Fitting of the chip pan (optional) .................................................................................................... 60
Splash guard plate on the chip conveyor/chip pan ........................................................................ 61
Installing the cooling lubricant system .............................................................................................. 62
Workpiece removal through counter spindle ..................................................................................... 63
Electrical connectionElectrical connection .............................................................................................................................................................................................................................................. 6565
Important notes ................................................................................................................................. 65

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Operating materialOperating material .................................................................................................................................................................................................................................................... 6767
Overview of operating materials ....................................................................................................... 67
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 6969
Provision of compressed air .............................................................................................................. 69
Air consumption ............................................................................................................................ 69
Switching on the machineSwitching on the machine ............................................................................................................................................................................................................................ 7171

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Safety
Explanation of symbols
This Chapter explains the symbols that are used in the user documentation to
call attention to dangers and important information.
This symbol warns against a direct, imminent danger to the life and
health of individuals. Failure to observe this danger warning may
result in severe health impairment such as perilous injury and even
death.
This symbol warns against a direct, imminent danger from elec-
tricity. Failure to observe this danger warning may result in severe
health impairment such as perilous injury and even death.
This symbol indicates important notes for the proper operation of
the machine. Failure to observe this information may result in dam-
age to or malfunction of the machine or its components.
Safety instructions and technical specifications
The INDEX TRAUB user documentation and, in particular, the doc-
ument “Safety Instructions and Technical Specifications” must be
observed.
The document is part of the INDEX TRAUB user documentation.

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Information on transport, installation, commissioning
Use only suitable hydraulic jacks or forklift to lift the machine.
When transporting with transport or armored rollers, ensure that
the rollers used have the appropriate load-bearing capacity.
If the work area door is closed after disconnecting the ma-
chine from the power supply, it is locked in this position
(locked without power).
An emergency release is available.
Transport locks can be identified by their red color.
All transport devices and transport locks (painted red) that
are described in this documentation are part of the machine
equipment and remain on the machine or with the customer.
They must not be sent back to TRAUB.
Remove all transport locks prior to commissioning.
Store the removed transport locks in a safe place, so they are avail-
able for another transport in the future.
Failure to follow proper procedures for transport, installation and, start-up is
prone to cause accidents and may induce damages to or malfunctions of the
machine for which INDEX TRAUB rejects any liability or warranty.
Prior to delivery of the machine, the procedures for unloading, transporting to
the installation site, installation, and start-up must be carefully planned while
absolutely observing the cautions below in this document.
Associated transport instructions and/or manufacturer documentation exist for
separate units such as chip conveyor, bar feeder, bar loading magazine, and
similar devices that must be observed as well.
Safety

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General hazards during on-site transport
Danger to life!
Do not step under suspended loads.
Machines must be transported by authorized and qualified personnel only.
Act responsibly when transporting the system and always consider the conse-
quences. Avoid dangerous and risky actions.
Slopes and gradients (driveways, ramps, etc.) are particularly dangerous. Use
extra care if such passageways cannot be avoided.
Ensure secure and proper seating of the cargo. If necessary, use additional
fixtures to ensure that the cargo is not able to slip.
The transport vehicles must be able to produce sufficient traction and braking
forces for safe transport.
Dimensions and masses
The machine and control cabinet masses are indicated on the respective ma-
chine installation plan.
The masses of optional separate units, such as chip conveyor, bar feeder, bar
loading magazine, and similar devices, can be found either in the specific trans-
port instructions/manufacturer documentation for these equipment levels or
accessories or in the corresponding machine installation plan.
Transporting and lifting aids
For lifting and transporting the individual units, only lifting and transporting aids
having sufficient capacity and loading platform must be used.
Safety

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Safety