Travis Industries 616 Diamond-Fyre GSR2 User manual

616 Mod-Fyre™
GSR2 Insert
Owner’s Manual
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
Tested and Listed by
Report# G100405040PRT-002
ANSI Z21.88:19
CSA 2.33:19
Direct Vent Fireplace Insert
Masonry or Factory-Built
(Metal) Wood-Burning
Fireplace
Residential or Mobile Home
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
French language manuals at
fireplacex.com. or lopistoves.com
Manuels de langue Française à
fireplacex.com. or lopistoves.com
Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com
Copyright 2022, T.I. $10.00 1/10/2022 100-01559

2Introduction
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Introduction
We welcome you as a new owner of a 616 Mod-Fyre Insert. In purchasing this fireplace insert, you have
joined the growing ranks of concerned individuals whose selection of an energy system reflects both a
concern for the environment and aesthetics. It is one of the finest home heaters the world over. This
manual will explain the installation, operation, and maintenance of this heater. Please familiarize yourself
with the Owner's Manual before operating your heater and save the manual for future reference. Included
are helpful hints and suggestions that will make the operation and maintenance of your new heater an
easier and more enjoyable experience. We offer our continual support and guidance to help you achieve
the maximum benefit and enjoyment from your heater.
Important Information
No other 616 Mod-Fyre Insert has the same serial
number as yours. The serial number is below and to
the left of the gas control valve.
This serial number will be needed in case you require
service of any type.
Model: 616 Mod-Fyre GSR2
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.
Listing Details
This appliance was listed by Intertek. The listing label is attached to the appliance near the gas control
valve. A copy is shown on page 46.
Massachusetts Approval
This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas
Fitters.
National Fireplace Institute

Table of Contents 3
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Introduction ......................................................2
Important Information......................................2
Listing Details...................................................2
Features ............................................................6
Installation Options..........................................6
Heating Specifications.....................................6
Dimensions.......................................................6
Electrical Specifications (for blowers)...........6
Fuel ....................................................................6
Installation Warnings.......................................7
Packing List ......................................................7
Additional Items Required...............................7
Order of Installation .........................................7
Fireplace Requirements ..................................8
Masonry Fireplace Hearth Requirements......8
Factory-Built (Metal) Wood-Burning Fireplace
Requirements ...................................................9
Hearth Requirements.......................................9
Clearances ......................................................10
Televisions Placed Above the Insert............11
Leveling Legs .................................................12
Electrical Requirements ................................13
Re-Routing the Power Cord to the Front of the
Insert...................................................................13
Using the Insert Wiring Kit...................................13
Gas Line Requirements .................................14
Gas Inlet Pressure ..............................................14
Gas Line Installation ......................................15
Vent Requirements ........................................16
Vent Installation .............................................17
Vent Location .................................................18
Altitude Considerations.................................18
Vent Attachment – Tight Installations..........19
Exhaust Restrictor Settings..........................21
Glass Frame Removal and Installation ........24
Steps for Finalizing the Installation .............25
Before You Begin ...........................................28
Remote Set-Up ............................................... 29
Starting the Heater for the First Time .......... 30
Location of Controls...................................... 30
Direct Operation............................................. 30
Intermittent/Continuous Pilot ....................... 31
Remote Operation.......................................... 32
Manual On-Off / Smart Thermostat / Standard
Thermostat ..................................................... 34
Mode Controls (Flame, Blower, Light,
Comfort Control, Under Light)...................... 35
Mode Controls - continued ........................... 36
Display Fahrenheit or Celsius ...................... 36
Low Battery Indicator .................................... 37
Battery Replacement ..................................... 37
Power Outages............................................... 37
Childproof Feature......................................... 38
Normal Operating Sounds ............................ 38
Normal Operating Odors............................... 38
Maintaining Your Heater's Appearance....... 39
Accent Light Replacement............................ 39
Under Light Bulb Replacement .................... 40
Yearly Service Procedure ............................. 42
Troubleshooting Table .................................. 43
Wiring Diagram .............................................. 44
Replacement Parts ........................................ 45
CONDITIONS & EXCLUSIONS ...................... 47
IF WARRANTY SERVICE IS NEEDED: ......... 47
LP Conversion Instructions.......................... 48
Fireback Installation ...................................... 52
Media Options - Overview............................. 55
Crushed Glass Installation (Optional) ......... 56
Rock Embers (Optional)................................ 58
Driftwood and Stones (Optional).................. 59
Birch Log Set (Optional) ............................... 60
Tumbled Stone (Optional)............................. 61
Media Examples and Recipes....................... 62

4Safety Precautions
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
Young children should be carefully supervised when they are in the same room
as the appliance. Toddlers, young children, and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at-risk
individuals in the house. To restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young children, and other at-risk
individuals out of the room and away from hot surfaces.
Children and adults should be alerted to the hazards of high surface temperature
and should stay away to avoid burns or clothing ignition. Do not touch the hot
surfaces of the heater. Educate all children of the danger of a high-temperature
heater.
Due to the high temperature, the heater should be located out of traffic and away
from furniture and draperies.
This unit must be installed by a qualified installer
to prevent the possibility of an explosion.
This appliance must be installed in accordance
with all local codes if any; if not, in U.S.A. follow
ANSI Z223.1 and NFPA 54(88), in Canada follow
CSA B149.1.
A manufactured home (USA only) or mobile
home OEM installation must conform with the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or, when such
a standard is not applicable, the Standard for
Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped
Recreational Vehicles and Mobile Housing, CSA
Z240.4. This appliance may be installed in
Manufactured Housing only after the home is site
located.
All exhaust gases must be vented outside the
structure of the living-area. Combustion air is
drawn from outside the living-area structure. The
venting must not be connected to a chimney flue
serving a separate solid-fuel burning appliance.
Notify your insurance company before hooking up
this fireplace.
The instructions in this manual must be strictly
adhered to. Do not use makeshift methods or
compromise in the installation. Improper
installation will void the warranty and safety
listing.
This heater is approved for use with natural gas
(NG) or propane (LP). Burning the incorrect fuel
will void the warranty and safety listing and may
cause an extreme safety hazard. Direct
questions about the type of fuel used to your
dealer.
Contact your local building officials to obtain a
permit and information on any installation
restrictions or inspection requirements in your
area.
If the flame becomes sooty, dark orange in color,
or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.
It is imperative that control compartments,
screens, or circulating air passageways of the
heater be kept clean and free of obstructions.
These areas provide the air necessary for safe
operation.
Do not operate the heater if it is not operating
properly in any fashion or if you are uncertain.
Call your dealer for a full explanation of your
heater and what to expect.
Do not store or use gasoline or other flammable
liquids in the vicinity of this heater.
Do not operate if any portion of the heater was
submerged in water or if any corrosion occurs.
Immediately call a qualified service technician to
inspect the appliance and to replace any part of
the control system and any gas control which has
been under water.

Safety Precautions 5
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Safety Warnings (continued)
Because this heater can be controlled by a
thermostat there is a possibility of the heater turning
on and igniting any items placed on or near the
appliance.
Light the heater using the built-in igniter. Do not use
matches or any other external device to light your
heater.
Never remove, replace, modify or substitute any part
of the heater unless instructions are given in this
manual. All other work must be done by a trained
technician. Don't modify or replace orifices.
The viewing glass should be opened only for
conducting service.
Allow the heater to cool before carrying out any
maintenance or cleaning.
Operate the heater according to the instructions
included in this manual.
If the main burners do not start correctly turn the gas
off and call your dealer for service.
This unit is not for use with solid fuel.
Do not place anything inside the firebox (except the
optional artwork).
Warning: Do not operate the appliance with the
glass front removed, cracked, or broken.
Replacement of the glass should be done by a
licensed or qualified service person.
If the glass is broken, it must be fully cleaned up in a
safe manner and the appliance must be inspected
by a licensed or qualified service person.
Do not throw this manual away. This manual has
important operating and maintenance instructions
that you will need at a later time. Always follow the
instructions in this manual.
Instruct everyone in the house how to shut the gas
off to the appliance and at the gas main shutoff
valve. The gas main shutoff valve is usually next to
the gas meter or propane tank and requires a
wrench to shut off.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be
replaced with the manufacturer’s barrier for this
appliance.
Clothing or other flammable material should not be
placed on or near the appliance.
Any safety screen, guard, or barrier removed for
servicing an appliance must be replaced prior to
operating the appliance.
Installation and repair should be done by a qualified
service person. The appliance should be inspected
before use and at least annually by a professional
service person. More frequent cleaning might be
required due to excessive lint from carpeting,
bedding material, et cetera. It is imperative that
control compartments, burners, and circulating air
passageways of the appliance be kept clean.
Travis Industries, Inc. grants no warranty,
implied or stated, for the installation or
maintenance of your heater, and assumes no
responsibility for any consequential damage(s).

6Features and Specifications
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Features
- Works During Power Outages (battery backup system)
- Blowers and Remote Control Included
- Continuous or Intermittent (GreenSmart) Pilot
- Convenient Operating Controls
- Variable-Rate Heat Output
- Under lights and Accent Light
Installation Options
Residential or Mobile Home
Fireplace Insert
Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* 600 to 2,000 600 to 2,000
Maximum BTU Input Per Hour 39,000 39,000
* Heating capacity will vary with floor plan, insulation, and outside temperature.
Dimensions
Electrical Specifications (for blowers)
Electrical Rating 120 Volts, 1.8 Amps, 60 Hz (205 watts) (typical max amps: 5).
Fuel
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using
the LP Conversion Kit (included) and the LP stepper motor (sku# 250-01463 or 4 pk 94400999, sold
separately). The sticker on top of the gas control valve will verify the correct fuel.

Installation (for qualified installers only) 7
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Installation Warnings
Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
This heater must be installed by a qualified installer who has gone through a training program
for the installation of direct vent gas appliances.
The installation must conform with local codes or, in the absence of local codes, the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the National Gas and Propane Installation Code, CSA
B149.1.
In Manufactured or Mobile Homes must conform with Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the
Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1. This appliance may be
installed in Manufactured Housing only after the home is site located.
The heater is designed to operate on natural gas, or propane (LP).
All exhaust gases must be vented outside the structure of the living area. Combustion air is
drawn from outside the living-area structure.
Notify your insurance company before hooking up this heater.
The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid – the qualified installer should follow the
procedure best suited for the installation.
Packing List
Propane (LP) Conversion Kit
Remote Control
"Fireplace Altered" tag (attach to the fireplace)
46” Flex Line with Adapter and Shutoff Valve
Additional Items Required
3" and 4” Diameter Gas Liner with Termination (Kit – sku# 96200340)
Gas Line Equipment (shutoff valve, pipe, etc.)
Surround Panel Kit
Fireback Kit - Black Glass (sku# 96100931) or Black Painted (sku# 96100928) only.
Media (Crushed Glass, Tumbled Stones, Rock Embers, Logs)
Faceplate
If using LP (propane) a conversion kit is required (4-pack = 94400999, single = 250-01463).
Order of Installation
1. Run gas line to the fireplace
2. Remove the glass frame.
3. Run vent through fireplace chimney. On larger fireplaces, the vent connector may be left in place. For
smaller fireplaces, remove the vent connector. See “Vent Connector Removal and Installation” for details.
4. Place the insert into position and attach the gas line and vent.
5. Remove the media tray.
NOTE: If using propane (LP), remove the burner and convert the appliance at this time.
6. Install the firebacks.
7. Replace the burner if removed earlier for LP conversion.
8. Reinstall media tray (removed in step 5).
9. Install the media (Crushed Glass, Tumbled Stones, Rock Embers, Logs - see instructions included with
the media).
10. Install the surround panel (see instructions included with the surround panel).
11. Replace the glass.
12. Install the face (see instructions included with the face).
13. Follow the instructions under “Finalizing the Installation”.

8Installation (for qualified installers only)
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Fireplace Requirements
Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built
(metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Do not place insulation or any other material on top of the insert. This may block the upper accent
light ventilation, leading to premature bulb failure.
The fireplace and fireplace chimney must be clean and in good working order and constructed of non-
combustible materials.
The chimney cleanouts must fit properly
Trim panels or surrounds shall not seal ventilation openings in the fireplace
Fireplace Sizing 1-Piece Panel 1-Piece Panel w/ trim
Minimum Height 24” (610mm) 23-1/2” (597mm)
Minimum Width 35” (889mm) 34-5/8” (880mm)
Minimum Depth 16-1/2” (420mm) 15-1/4” (387mm)
Hearth Depth
(see “Hearth
Requirements” on
the following page
for full details)
0” (0mm) 0” (0mm)
Hearth
Extension 0” (0mm) 1-1/4” (32mm)
The gas and electrical line should be installed prior to installing
the heater.
For tight fits (under 28”) see the section “Removing the Vent
Connector”
See “Leveling Legs” for details on leveling the heater.
IAttach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.
Fireplace Clearances to Gas Insert
Side of Insert to Inside of Fireplace 1/2” (13mm)
Back of Insert to Inside of Fireplace 1/2” (13mm)
Top of Insert to Inside of Fireplace 5/8” (18mm)
Masonry Fireplace Hearth Requirements
A panel trim kit is available for this appliance. When using the kit, the appliance will sit forward of the fireplace
opening 1-1/4” (32mm).
WARNING: A non-combustible hearth is not required in front of the appliance. However, if the heater is installed
next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other
negative impacts from the heater.
a
b
c
d
e
f
g
h

Installation (for qualified installers only) 9
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Factory-Built (Metal) Wood-Burning Fireplace Requirements
The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and
metal or glass doors ("F") may be removed (if applicable)
The fireplace must be permanently marked to
indicate that it has been altered and is no longer
suitable for burning solid fuel (wood) unless the
removed parts are re-installed. Cutting of any
sheet metal parts is prohibited.
The metal floor (“J”) of the firebox may be removed
in certain cases*.
The insulation ("H"), and any structured rigid frame
members must not be removed or altered (side and
top of door frame, side, and top of the face of the
fireplace, metal sides, etc.).
*CAUTION – Removal of the firebox floor of a factory-built solid fuel fireplace in order to accommodate the
installation of a gas-fired fireplace insert is not covered under (ANSI Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA
2.33) standard(s) used to certify the gas-fired fireplace insert or UL 127 and ULC S627 standards used to
certify solid fuel factory-built fireplaces. The Intertek safety certification will not apply to this installation method.
This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the gas-
fired fireplace insert being installed. The sheet metal base (or metal wrap) of the fireplace must be left in place
and a minimum ½” cement board sheet placed under the entire length and width of the appliance.
If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1-1/2 inches (37.5 mm)
or less may be drilled through the lower sides or bottom of the firebox in a proper workman like
manner. This access hole must be plugged with non-combustible insulation after the gas supply line has
been installed.
Hearth Requirements
1/2” of non-combustible material is required underneath the insert
WARNING:A non-combustible hearth is not required in front of the appliance. However, if the heater is
installed next to the floor, we recommend a hearth to protect the flooring surface from
discoloration or other negative impacts from the heater.





C
B
F
I
D
E
A






G




H

J

10 Installation (for qualified installers only)
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Clearances
Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies.
Minimum
Clearances
k Sidewall to Insert 6" (153mm)
l Side Facing
(non-combustible) 5" (127mm)
m Top Facing*
(non-combustible) 35-1/2" (902mm)
n 12” Mantel* (combustible
or non-combustible) 36-1/2" (928mm)
n 4” Mantel* (combustible
or non-combustible) 33" (839mm)
p Hearth Extension to the
Front 0" (0mm)
x Extension onto Hearth
1 Piece Panel
1 Piece Panel w/Trim Kit
0" (0mm)
1-1/4” (32mm)
* Measured from the base of the insert.
NOTE: the non-combustible top facing must
extend 35-1/2” (902mm) above the base of the
insert or to the bottom of the mantel (whichever
is less).
Mantel Clearances
The maximum mantel depth is 12” (305mm).
NOTE: The combustible area above the facing must not protrude more than 3/4" (20mm) from the facing.
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
Mantel Height
Above Base of Insert (n)
36"(915mm)
35"(889mm)
34"(864mm)
33"(839mm)
37"+(940mm+)
32"(813mm)
31"(788mm)
0"
1" (26mm)
2" (51mm)
8" (204mm)
7" (178mm)
6" (153mm)
5" (127mm)
4" (102mm)
3" (77mm)
9" (229mm)
10" (254mm)
11" (280mm)
12" (305mm)
Maximum Mantel Depth

Installation (for qualified installers only) 11
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Televisions Placed Above the Insert
The following section gives guidelines to place a television above the insert.
IMPORTANT NOTE REGARDING TELEVISIONS AND THIS INSERT
Most television manufacturers instruct the homeowner not to place the television above a heat source like this insert.
Doing so may decrease the longevity of the television and negate the warranty. If you do place a television above the
insert, you should place a mantel between the insert and the television. Follow the guidelines below to reduce the
amount of heat reaching the television. Travis Industries does not take responsibility for any negative impact on
televisions placed near this insert.
Minimum Dimensions:
(a) Minimum Mantel Height above Base of Insert* 34-3/4” (883mm) with 8” (204mm) mantel depth
(b) Minimum Mantel Depth* 8” (204mm)*
* Minimum mantel depth must be 8”(204mm) to allow heat to dissipate. If using a mantel larger than 8”
(204mm), make sure to adjust the mantel height (a) to meet the mantel clearance (see mantel requirements
on page 10 for details).
The mantel must extend 2” in front of the television and 1” to both sides.
If you have a television that is greater than 6” deep (including the 1” gap behind), you will need to alter the
mantel depth and height (see the example below).
The television must have a 1” gap to the wall to allow for proper cooling.
WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring
to protect from contact with hot surfaces.

12 Installation (for qualified installers only)
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Leveling Legs
This heater includes front and rear leveling legs to accommodate fireplaces with a step-down firebox.
Loosen the (4) bolts and adjust the legs down until the insert is properly supported and level.

Installation (for qualified installers only) 13
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Electrical Requirements
Travis Industries manufactures an “Insert Wiring Kit” for this insert (sku 97200315). This kit allows installers to
wire 120-volt ac power into a fireplace directly to the insert, eliminating the need for an external power cord.
Plug the power cord into a grounded 120-volt outlet (do not remove the grounding pin).
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
Do not route the power over the appliance or near any hot or moving components.
Re-Routing the Power Cord to the Front of the Insert
The power cord is shipped attached to the side of the insert. It may be routed to the front where it exits
behind the face but in front of the surround panel. See the directions below for details.
Using the Insert Wiring Kit
See the instructions included with the Insert wiring kit for attaching the kit to the side of the insert.
Remove the side
access panel.
Use pliers to remove
the strain relief.
a
b
Disconnect the
molex connection
Reconnect the
Reinstall the
access panel
molex connection.
and remove the
power cord.
e
d
a
Route wires through the
front mounting bracket.
Use pliers to reinstall the
strain relief.
d
c
Remove the side
access panel.
Use pliers to remove
the strain relief.
a
b
Disconnect the
molex connection
and remove the
power cord.
e
Attach the hard wire kit to
insert (see kit instructions for details).
a
d
c
Reconnect the Molex connector
and replace the access panel.

14 Installation (for qualified installers only)
© Travis Industries 1/10/2022 - 1559 616 MF GSR2
Gas Line Requirements
MASSACHUSETTS INSTALLATIONS - WARNING:
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:
Flexible connector must not be longer than 36 inches.
Shutoff valve must be a “T” handle gas cock.
Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.
A carbon monoxide (CO) detector is required in the same room as the appliance.
The gas line must be installed in accordance with all local codes if any; if not, follow ANSI 223.1 and
the requirements listed below.
A manual shutoff valve is required within 3’ of the heater. It should be placed upstream of the flex line
(if used) and may be installed behind the access door inside the heater. ).
The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the heater.
This heater is designed either for natural gas or propane (but not for both). Check the sticker on the
top of the gas control valve to make sure the correct fuel is used (see illustration on page 4).
Installation must be performed by a qualified installer, service agency, or the gas supplier (In
Massachusetts a licensed plumber/gas-fitter).
Gas Inlet Pressure
Gas Pressure
Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min. Manifold Pressure
Natural Gas
7" W.C. (1.74 kPA) 5.5” W.C. (1.37 kPA) 3.5” W.C. (0.87 kPA) 1.6” W.C. (0.40 kPA)
Propane
13" W.C. (3.23 kPA) 11” W.C. (2.74 kPA) 11” W.C. (2.74 kPA) 2.9” W.C. (0.72 kPA)
If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.

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Gas Line Installation
Route the included flex tube through the hole in the left side of the insert and out the front as shown below.
Bend the flex tube up.
Attach the included gas shutoff valve to the end of the flex tube and gas inlet as shown below. Position so
the valve is on the right as shown.
Leak-test all gas line connections.

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Vent Requirements
Travis Industries manufactures a vent kit specifically for this insert (sku 96200340).
It includes 30’ (10M) of vent, hose clamps, and a high wind cap. The flashing on the cap
is 18” (458mm) by 18” (458mm).
Travis Industries manufactures a vent kit specifically for this insert (sku 96200331). It
includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18”
(458mm) by 18” (458mm).
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a
chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own
separate vent system.
Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations below show
how the flex liners should be attached.
The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
Be careful not to crimp or rupture the liner when bending it into chimney offsets
When installed, the vent must meet all of the vent manufacturer's requirements
Use the following vent:
4” UL 441 or 1777 Gas Liner for Exhaust, 3” UL 441 or 1777 Gas Liner for Air Inlet
Duravent 6-5/8” to 3” & 4” Co-Linear Adapter and Flashing (Travis Part # 98900124).
Duravent High-Wind Vertical Termination (46DVA-VCH) must be used.
Duravent High-Wind Vertical Termination (46DVA-VCH) for high-wind applications or Prairie Cap
Drafting Performance
This direct vent appliance requires natural draft to operate (similar to a wood stove or other heating appliance). Draft
can be adjusted using the included restrictor. The restrictor settings detailed in the manual should be followed
(variations may occur depending upon installation parameters).
Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper
draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor

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temperatures, restrictive vent terminations, or influence from mechanical systems.
Vent Installation
Secure the vent to the insert and termination kit using screws.
For optimum performance, keep the vent as straight as possible (no 90bends).

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Vent Location
An Exhaust Restrictor is built into the appliance to adjust the flow rate of exhaust gases. This
ensures proper combustion for all vent configurations. Depending upon the vent configuration, you
may be required to adjust the restrictor position.
Vent Configurations
Altitude Considerations
This heater has been tested at altitudes ranging from sea level to 6,000 feet (1,800 M). In this
testing, we have found that the heater, with its standard orifice, burns correctly with just an air shutter
adjustment.
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety
hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.

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Vent Attachment – Tight Installations
The vent connector is shipped attached to the insert but must be removed to facilitate tight
installations. See the directions below for installation.
1. Locate the screw in the top center of the front of the insert. Use a ¼” nut driver to remove the screw
and slide the connector toward the back of the insert to disengage the connector from the top of the
insert.
2. Stretch the liners to their full length. Attach the flex liners to the cap (secure with screws). Route the
flex vent through the chimney from above.

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3. Pull the liners straight and cut to length (height of the insert). Attach the bottom of the flex liners to the
connector, removed in step 1.
4. Slide the insert into place while guiding the vent connector into the guides on top of the insert. Secure
the vent connector to the appliance using the screw removed in step 1.