Travis industries Green smart 864 User manual

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864 See Through

GreenSmart™

Fireplace

Tested and Listed by

OMNI-Test Laboratories, Inc.

Portland, Oregon

Report # 028-F-84-5

ANSI Z21.88b-2003

•

Built-In Direct Vent Fireplace

•

Natural Gas or Propane

•

Residential or Mobile Home

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of

life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the

gas supplier.

This appliance may be installed in an aftermarket permanently

located, manufactured home (USA only) or mobile home, where

not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on

the rating plate. A conversion kit is supplied with the appliance.

Installation Manual

Installer: After installation give this manual to the home-

owner and explain operation of this heater.

www.travisproducts.com

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

2 Introduction

Overview

This manual details the installation requirements

for the 864 See Through (ST) GS fireplace. For

operating and maintenance instructions, refer to

the 864 ST GS Owner's Manual (part # 100-

01218).

Listing Details

This appliance was listed by OMNI Test Labs to

ANSI Z21.88 - report # 028-F-84-5. The listing label

is attached to the appliance near the gas control

valve. A copy is shown to the right.

IAS (ICBO) Approval

This appliance was listed by OMNI Test Labs - IAS

# TL130.

Massachusetts Approval

This manual has been submitted to the

Massachusetts Board of State Examiners of

Plumbers and Gas Fitters

National Fireplace Institute

Table of Contents 3

Introduction

Overview ............................................................................. 2

Listing Details ...................................................................... 2

Safety Precautions

Safety Precautions .............................................................. 4

Features and Specifications

Features .............................................................................. 6

Installation Options .............................................................. 6

Heating Specifications ......................................................... 6

Dimensions ......................................................................... 6

Installation

Packing List ......................................................................... 7

Additional Items Required ................................................... 7

Recommended Installation Procedure ................................ 7

Side Standoff Installation .................................................... 7

Massachusetts Requirements ............................................. 8

Converting the Fireplace to Side Vent Configuration .......... 9

Fireplace Placement Requirements .................................... 11

Clearances ...................................................................... 11

Raised Fireplaces ............................................................ 11

Min. F r aming D ims. - R ear Ven t Confi gurati o n ........................... 12

Nailing Brackets .............................................................. 13

Gas Line Requirements ...................................................... 14

Fuel ................................................................................. 14

Gas Line Connection ....................................................... 14

Gas Inlet Pressure ........................................................... 14

Gas Line Location............................................................ 14

Electrical Connection (required) .......................................... 16

Optional Wall Switch or Thermostat Installation .................. 17

Vent Requirements ............................................................. 18

Vent Clearances .............................................................. 18

Altitude Considerations .................................................... 18

Approved Vent ................................................................. 19

Vent Installation ............................................................... 19

Approved Vent Configurations ............................................ 20

Restrictor Position ........................................................... 20

Exhaust Restrictor Adjustment ........................................ 20

Intake Restrictor Adjustment ........................................... 21

Diffuser Plate Adjustment ................................................ 22

Rear Vent Config. W Horizontal Term. (no vertical rise) ..... 23

Rear Vent Config. W Horizontal Term. (w vertical rise) ....... 24

Side Vent Configuration with Vertical Termination .............. 25

Top Vent Configuration with Horizontal Termination ........... 26

Top Vent Configuration with Vertical Termination ............... 27

Termination Requirements .................................................. 28

Installation (continued)

Hearth Requirements .......................................................... 29

Facing Requirements .......................................................... 30

Drywall Installation .......................................................... 30

Facing Overview ............................................................. 31

Optional Faceplates – Sizing Chart ................................. 31

Thin Facing Installation ................................................... 32

Thick Facing Installation .................................................. 34

Thick Facing Installation with FPX Arched Faces............ 35

Mantel Requirements .......................................................... 37

Finalizing the Installation

Steps for Finalizing the Installation ..................................... 38

Air Shutter Adjustment .................................................... 39

Glass Frame Removal and Installation ............................... 40

Log Set Installation ............................................................. 42

LP Conversion Instructions ................................................. 52

Optional Equipment

Fireback Installation ............................................................ 55

Grill Installation ................................................................... 57

Extra Room Power Heat Duct ............................................. 58

Andiron Installation ............................................................. 59

GreenSmart™ Remote Control Installation ......................... 60

Index

Index ................................................................................... 72

4 Safety Precautions

Safety Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This unit must be installed by a qualified installer to prevent the possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow

ANSI Z223.1 and NFPA 54(88).

• A manufactured home (USA only) or mobile home OEM installation must conform with the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a

standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS

A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This

appliance may be installed in Manufactured Housing only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn

from outside the living-area structure. The venting must not be connected to a chimney flue serving a

separate solid-fuel burning appliance.

• Notify your insurance company before hooking up this fireplace.

• The room heater should be inspected before use and at least annually by a qualified service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or

compromise in the installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will

void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about

the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

• Contact your local building officials to obtain a permit and information on any installation restrictions

or inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call

your dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be

kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call

your dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

• Do not place clothing or other flammable items on or near the heater. Because this heater can be

controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed

on or near it.

• Light the heater using the built-in igniter. Do not use matches or any other external device to light

your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this

manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• The viewing glass should be opened only for conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Safety Precautions 5

Safety Warnings (continued):

• Allow the heater to cool before carrying out any maintenance or cleaning.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off and call your dealer for service.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except the included fiber logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

• Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature

heater. Young children should be supervised when they are in the same room as the heater.

• Due to the high temperature, the heater should be located out of traffic and away from furniture and

draperies.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to

shut off.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or

maintenance of your heater, and assumes no responsibility of any consequential damage(s).

6 Features and Specifications

Installation Options

• Residential or Mobile Home

• Flush or Recessed Face

• Raised or Floor Placement

• Internal or External Chase

• Horizontal or Vertical Vent

• Bedroom Approved

Heating Specifications

Natural Gas Propane

Approximate Heating Capacity (in square feet)* Up to 1,500 (139 sq. M) Up to 1,500 (139 sq. M)

Maximum BTU Input Per Hour 37,500 (39.5 MJ) 37,500 (39.5 MJ)

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Dimensions

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Side Vent Configuration

8" (203mm) Diameter Vent

38-1/4"

972mm

24"

610mm

Top Vent Configuration

8" (203mm) Diameter Vent

Weight: 310 Lbs (140.7 kg)

1" 25mm

35-1/4"

895mm

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37"

940mm

38-1/4"

972mm

39-1/8"

994mm

33-7/8"

860mm

41-1/2"

1054mm

4-3/8"

111mm

3-3/8"

86mm

Right

Left

Front

Back

Lifting Handle Tabs

These tabs may be

used in conjuction with

the lifting handles

(98500711) - make sure

to use the required

adapters (250-01038)

41" 1041mm

44" 1118mm

Installation (for qualified installers only) 7

Packing List

• Propane Conversion Kit

• Log Set

• Firestop (sku 93006094)

• Right Side Standoffs (2)

• Wall Switch, Cover Plate, and Wire

• 4 AA Batteries, 1 9-Volt Battery

• Insulation for Side Vent Conversion

Additional Items Required

• Direct Vent

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

• Two Grill Kits and/or Faces

Recommended Installation Procedure

• Prepare the framing, making sure to leave the area around the fireplace open (see page 12). Make sure to allow for vent

installation and facing depth.

• Place the fireplace into position.

• Install the vent, gas line and electrical hook-up.

• Finalize the framing around the fireplace.

• Secure the fireplace to the framing.

• Install the wall switch (see page 17) or thermostat (if applicable).

• Install the drywall.

• Install the hearth (if applicable).

• Install the facing (if applicable).

• Install the mantel (if applicable).

• Finalize the installation (see page 38) and install the grill or face.

Side Standoff Installation

The two right-side standoffs included with this

fireplace are attached to the fireplace prior to

placing the fireplace into position. These standoffs

are not required for safety purposes. Their purpose

is to center the fireplace in the framed opening.

Attach the right side standoffs to the fireplace as

shown below. Remove the five screws on the side

of the fireplace, position the standoff, and secure.

NOTE: The side standoffs have obround holes that

allow for the standoff to be adjusted for

drywall of ½” or 5/8” thickness. See

“Nailing Brackets” on page 13.

Framing Notes

The framing dimensions included in this installation manual have been revised to include the extra 1-1/2”

needed for the right standoffs to install correctly (44” width). If the fireplace opening has been framed to the

dimensions listed in the previous version of the installation manual (42-1/2” width), the right side standoffs

may be excluded. In this type of installation, the center of the glass will not be located in the center of the

framed opening. The center of the glass will be ¾” from the center of the framing.

8 Installation (for qualified installers only)

Massachusetts Requirements

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in

part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent

termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and

porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall

observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the

gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard

wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served

by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the

services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired

carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall

have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day

period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be

ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or

equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP

CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation

unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the

provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54

as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or

venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment

and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts

for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the

manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation

instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a

parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting

instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or

equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Installation (for qualified installers only) 9

Top Vent or Side Vent Configuration

This appliance is shipped in the top vent configuration. To change to the side vent configuration, follow the

directions below.

NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent

run). Make sure the vent configuration is correct prior to installation. You may wish to configure the diffuser when

changing the vent configuration.

Converting the

Fireplace to Side

Vent

Configuration

Remove the back plate on

the fireplace.

NOTE: Use a magnetic-tipped

nutdriver on these screws -

take care to prevent the

screws from falling into the

fireplace.

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Remove the flue assembly.

Tuck the two 24" (610mm) pieces of

insulation into the area between the

exhaust manifold and fireplace can.

WARNING: Failure to properly

place the insulation will void the

warranty and create a safety

hazard.

10 Installation (for qualified installers only)

Converting the

Fireplace to

Side Vent

(continued)

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Re-attach the flue assembly

in the side position.

Tuck the two 20" (508mm) pieces of

insulation into the area above the

exhaust manifold and fireplace can.

Note how the insulation is folded in

half and covers the entire area above

the exhaust manifold (see illustration

below).

WARNING: Failure to properly

place the insulation will void the

warranty and create a safety

hazard.

Re-attach the back plate to the

top of the fireplace.

NOTE: Make sure the flange on

the back plate tucks between the

fireplace and the flue assembly.

Installation (for qualified installers only) 11

Fireplace Placement Requirements

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent.

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet).

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

• Fireplace must be installed in a room with a minimum ceiling height of 84” (2134mm).

Clearances

• The fireplace requires a ½” (13mm) clearance from the left side of the fireplace to the framing members. No

material (insulation, framing, etc.) may be placed into this area.

0" (0mm) clearance on

right side of fireplace.

NOTE: right side

standoff is optional.

1/2" (13mm)

Clearnce on left

side of

fireplace.

• When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of the fireplace (3-1/4”

83mm from the glass frame).

• Due to the high temperature, the heater should be located out of traffic and away from furniture and

draperies.

• Fireplace must be placed so the vents below and above the glass do not become blocked.

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (310 Lbs.

140.7 Kg) and vent.

Platform

Optional Raised Hearth

(see "Hearth Requirements" for details)

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Min. 42" (1067mm)

Fireplace Enclosure

Height

12 Installation (for qualified installers only)

Minimum Framing Dimensions – Top or Side Vent Configuration

* The 23" (584mm) dimension is based upon 1/2" (13mm)

drywall around the perimeter of the fireplace on both sides. If

using thicker drywall (or other facing), you will need to adjust this

dimension.

44"

1118mm

Minimum 42”(1067mm)

Fireplace Enclosure Height

NOTE:

The shaded framing must be

installed after placing the fireplace

in position.

The framing above the fireplace

interferes with the top of the fireplace.

If using the side vent configuration, do

not install the framing to the left side

(shown in light gray).

38-1/2"

978mm

23" *

584mm

Back

Front

Right

Left

Installation (for qualified installers only) 13

Nailing Brackets

There are eight nailing brackets on the front and back of the fireplace.

Bend the tabs out to position the nailing brackets. Once in place, nail or

screw the nailing brackets to the framing.

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NOTE: Additional nailing brackets are

provided along the base of the

fireplace. Use these brackets if not

using the front brackets.

NOTE: The side standoffs have

obround holes that allow for the

standoff to be adjusted for drywall of

1/2" or 5/8".

NOTE: You may need to bend the

tabs out on one side then slide the

fireplace out to bend the tabs out on

the opposite side

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Fireplace

Drywall

Framing

Nailing Bracket

TOP VIEW

WARNING: Make sure the

fireplace is square and plumb

when placed in the framing.

Measured corner-to-corner, the

fireplace should be square

(approx. 54-7/8"or 1394mm for

each dimension). Use shims to

insure the fireplace is square.

14 Installation (for qualified installers only)

Gas Line Requirements

MASSACHUSETTS INSTALLATIONS - WARNING:

THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE

COMMONWEALTH OF MASSACHUSETTS.

OTHER MASSACHUSETTS CODE REQUIREMENTS:

• Flexible connector must not be longer than 36 inches.

• Shutoff valve must be a “T” handle gas cock.

• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.

• Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.

• A carbon monoxide (CO) detector is required in the same room as the appliance.

• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the

requirements listed below.

• The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure

testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (kPA),

isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

Fuel

• This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas

control valve to make sure the correct fuel is used.

Gas Line Connection

• Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed

plumber/gasfitter).

Gas Inlet Pressure Standard Input Pressure

Natural Gas 7" W.C. (1.74 kPA)

Propane 13" W.C. (2.73 kPA)

• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted,

and the total gas load for the residence does not exceed the amount supplied.

• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at

the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

Installation (for qualified installers only) 15

Gas Line Location

The gas inlet is located 1-1/4" (32mm)

above the base of the fireplace.

9-1/4"

235mm

9"

229mm

Right Side Gas Inlet (preferred)

Left Side Gas Inlet

A 2" (51mm) by 3" (76mm) opening is

located behind the gas inlet cover plate. It is

centered 3" (76mm) above the base of the

fireplace.

You may remove this cover plate to install the gas line. The

cover plate has a 7/8" (22.2mm) diameter hole (covered with

a push plug) in line with the gas inlet on the gas control

valve. By rotating the plate 180° the hole may be re-located.

You may also secure the plate in a customized location using

the self-drilling screws.

A 8" (203mm) flex tube and shutoff

valve is included with the fireplace.

The shutoff valve accepts a 1/2"MPT.

A 8" (203mm) flex tube and shutoff

valve is included with the fireplace.

You may wish to use a 24" (610mm)

or 36" (914mm) flex tube. The shutoff

valve accepts a 1/2" MPT.

5-3/8"

137mm

An additional 2" (51mm) by 3" (76mm)

opening is located the left side. It is centered

3" (76mm) above the base of the fireplace.

You may remove this cover plate to install the

gas line. The cover plate has a 7/8" (22.2mm)

diameter hole (covered with a push plug) in line

with the gas inlet on the gas control valve. By

rotating the plate 180° the hole may be re-

located. You may also secure the plate in a

customized location using the self-drilling

screws.

16 Installation (for qualified installers only)

Electrical Connection (required)

• The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and

must meet all local codes.

• Make sure the household breaker is shut off prior to working on any electrical lines.

• The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of

local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

• The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps).

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and

dangerous operation.

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abcd

Installation (for qualified installers only) 17

Optional Wall Switch or Thermostat Installation

Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and

wiring must be installed by a qualified installer.

This fireplace includes an optional wall switch (with wire)

to operate the fireplace burner without accessing the

internal on/off switch. A thermostat may be used instead.

Route the wire from inside the fireplace, through the

grommet on either side of the fireplace near the gas inlet

(see at right) to the switch. The wall switch (or thermostat)

may bypass the fireplace on/off switch or be installed in

parallel or series configuration (see below).

Caution: Label all wires prior to disconnection when

servicing controls. Wiring errors can cause

improper and dangerous operation.

Note: When using a GreenSmart™ remote, use the

receiver for on/off operation (do not use a wall

switch or thermostat).

Warning: Make sure all wiring is secure and does not

contact hot or moving components.

OPTIONAL WALL SWITCH

(included with fireplace)

Place "WARNING"

label on switch cover.

Parallel Connection Series Connection

On / Off Switch

ON

On / Off Switch

OFF

On / Off Switch

ON

On / Off Switch

OFF

Thermostat / External

Switch ON

Heater is ON Heater is ON Thermostat /

External Switch ON

Heater is ON Heater is OFF

Thermostat / External

Switch OFF

Heater is ON Heater is OFF Thermostat /

External Switch OFF

Heater is OFF Heater is OFF

To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below:

Thermostat

(or External Switch) Wires

ab

c

On / Off Switch

a

On / Off Switch

c

b

Thermostat

(or External Switch) Wires

18 Installation (for qualified installers only)

Vent Requirements

• The gas appliance and vent system must be vented directly to the outside of the building, and never be

attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance

must use its own separate vent system.

• In addition to the requirements listed here, follow the requirements provided with the vent.

• A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing

members). Horizontal vent less than 48" (1219mm) above the fireplace must use the Travis Firestop (sku

93006094 - it incorporates a 3" (76mm) clearance above, 1" (25mm) clearance below and to the sides of the

vent). Other penetrations only require a 1" (25mm) clearance and may use a standard firestop (make sure

the required 1" (25mm) clearance is met).

Vent Clearances

• The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air

spaces with insulation.

Before 48" (1219mm) Rise After 48" (1219mm) Rise

Sides 1" (25mm) 1" (25mm)

Above 3" (76mm) 1" (25mm)

Below Horizontal or 45° Section 1" (25mm) 1" (25mm)

Horizontal

Termination

Required Firestop

Min. 3" (76mm)

(1" or 25mm if a

minimum 48"or

1219mm above the

fireplace)

Min. 1" (25mm)

Use a firestop whenever

passing through a ceiling

Vertical Termination

Use a roof flashing and storm collar

whenever passing through the roof

Min. 1"(25mm)

Use a support box

on exposed vent

Altitude Considerations

• This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we have found that

the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your

dealer or installer if you suspect an improperly adjusted air shutter.

Installation (for qualified installers only) 19

Approved Vent

• Side vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*.

• Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or

GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part #

98900165) to the fireplace.

NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 3” (76mm) clearance

above the vent for the first 48” (1219mm) of rise (see vent clearances on page 18). Standard firestops do not

include this clearance.

* Other vent may be approved with this fireplace. Check with the vent manufacturer for details.

• Always use the high-wind cap (or high-wind sconce cap, part # 58DVA-HSCH or 46DVA-HSCH).

• Installation instructions for Simpson Dura-Vent may be found at www.duravent.com

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6-5/8" (168mm) Diameter Vent

Reducer - # 98900165

Vent Installation

• Slide the vent sections together and turn 1/4 turn until the sections lock in

place.

• Screws are not required to secure the vent. However, three screws may be

used to secure vent sections together if desired.

• High temperature sealant is recommended at the appliance starter section

connection (use high-temperature silicone or Mill-Pac®).

• If disassembly is required, at time of re-assembly check to see if the vent

creates a tight fit. If it does not, apply high temperature sealant to the joints

of the affected sections.

• Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel

• Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)

20 Installation (for qualified installers only)

Approved Vent Configurations

Restrictor Position

• Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust

gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The

charts for acceptable vent configurations detail the correct vent restrictor positions.

Exhaust Restrictor Adjustment

If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust

restrictor is removed.

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Loosen these two screws

on the exhaust restrictor.

Slide the restrictor to the correct

restrictor position (see the illustration

below). The screw location indicates

restrictor position. In this example, the

restrictor is set in position # 3. Tighten

the screws to secure the restrictor.

(closed) #6

# 5

# 4

# 3

# 2

(open - stock position) # 1

Left (vent) Side of Firebox

Left Wall of Firebox

Firebox Roof

Travis Industries GREEN SMART 864 User manual

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