Travis Industries 42 ProBuilder MV User manual

ProBuilder
42 & 54 Linear GSB2
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.3 GMK10166
IAPMO-R&T OCEANA
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
•
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
•
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
•
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
•
DO NOT MODIFY THIS APPLIANCE.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer: After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2018, T.I. $10.00 100-01474 3/13/18
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW
Australia 2153

2 Introduction
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
0BOverview
This manual details the installation requirements for the ProBuilder Linear fireplace. For operating and
maintenance instructions, refer to the ProBuilder Linear Owner's Manual.
1BSafety Label

Table of Contents 3
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
0BOverview ................................................................... 2
1BListing Details........................................................... 2
Installation Options.................................................. 6
Heating Specifications............................................. 6
Dimensions............................................................... 6
Packing List.............................................................. 7
Additional Items Required....................................... 7
Recommended Installation Procedure................... 7
Fireplace Placement Requirements ....................... 8
Clearances ......................................................................8
Raised Fireplaces............................................................8
Televisions Placed Above the Fireplace................ 9
Using a Mantel Between the Fireplace and Television....9
Using a Buildout Above Fireplace and Television............10
Using a Buildout Below a Television................................11
Minimum Framing Dimensions............................... 12
Standoff Assembly................................................... 13
Nailing Brackets ....................................................... 14
Standard vs. Extended Position............................. 15
Header and Pipe Shield Installation ....................... 16
Corner Installations.................................................. 20
Removing the Front Panel....................................... 21
Gas Line Requirements........................................... 22
Fuel .................................................................................22
Gas Line Connection.......................................................22
Gas Inlet Pressure...........................................................22
Gas Line Location............................................................23
Relocating the Gas Line to the Baseplate ......................23
Electrical Connection............................................... 24
Relocating the Electrical Line to the Baseplate ..............24
Optional Wall Switch or Thermostat Installation.. 25
Parallel Connection Series Connection ...................25
Vent Requirements................................................... 26
Vent Clearances..............................................................26
Vent Firestop or Thimble .................................................26
Altitude Considerations....................................................26
Approved Vent.................................................................26
Vent Installation...............................................................26
Approved Vent Configurations............................... 27
Exhaust Restrictor Position..............................................27
Diffuser............................................................................28
Vent Configurations for 42 PB ONLY For 54 PB
see page 32............................................................... 29
Minimum Vent Configuration ...........................................29
Vent Configuration: Vertical Termination for 42 PB
ONLY...............................................................................30
Vent Configuration: Horizontal Termination with
Vertical Rise for 42 PB ONLY..........................................31
Vent Configurations for 54 PB ONLY For 42 PB
see page 29............................................................... 32
Minimum Vent Configuration ...........................................32
Vent Configuration: Vertical Termination for 54 PB
ONLY...............................................................................33
Vent Configuration: Horizontal Termination with
Vertical Rise for 54 PB ONLY..........................................34
Termination Requirements......................................35
Hearth Requirements...............................................36
Facing Requirements...............................................37
Standard vs. Extended Position ......................................38
Facing Thicker than 1-1/2” (38mm). ................................39
Screen Assembly Mounts................................................40
Do Not Drill or Screw Zone..............................................41
Mantel Requirements...............................................42
Mantel Column Clearances .............................................42
Use of a Non-Combustible Mantel Below Listed
Mantel Clearances....................................................43
Finalizing the Installation ........................................44
Pilot Flame Inspection.....................................................44
Air Shutter Adjustment ....................................................45
Location of Controls ........................................................46
Glass Frame Removal and Installation............................47
Crushed Glass Installation...............................................50
LP Conversion Instructions ....................................52
Wall Mount Remote Thermostat installation
(optional) ...................................................................57
Installation .......................................................................57
Wiring Diagram – GSB2 Version.............................61

4 Safety Precautions
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Safety Warnings
•Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
Young children should be carefully supervised when they are in the same room
as the appliance. Toddlers, young children and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at risk
individuals in the house. To restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young children and other at risk
individuals out of the room and away from hot surfaces.
Children and adults should be alerted to the hazards of high surface temperature
and should stay away to avoid burns or clothing ignition. Do not touch the hot
surfaces of the heater. Educate all children of the danger of a high-temperature
heater.
Due to the high temperature, the heater should be located out of traffic and away
from furniture and draperies.
•This unit must be installed by a qualified installer to prevent the possibility of an explosion.
•This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1
and NFPA 54(88), in Canada follow CSA B149.1.
•A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the
Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped
Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured
Housing only after the home is site located.
•All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside
the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel
burning appliance.
•Notify your insurance company before hooking up this fireplace.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the
installation. Improper installation will void the warranty and safety listing.
•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the
warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel
used to your dealer.
•Contact your local building officials to obtain a permit and information on any installation restrictions or inspection
requirements in your area.
•If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer
and arrange for proper servicing.
•It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean
and free of obstructions. These areas provide the air necessary for safe operation.
•Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for
a full explanation of your heater and what to expect.
•Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
•Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a
qualified service technician to inspect the appliance and to replace any part of the control system and any gas
control which has been under water.

Safety Precautions 5
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Safety Warnings (continued)
•Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting
any items placed on or near the appliance.
•Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
•Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual.
All other work must be done by a trained technician. Don't modify or replace orifices.
•The viewing glass should be opened only for conducting service (or lighting the pilot on millivolt units).
•Allow the heater to cool before carrying out any maintenance or cleaning.
•Operate the heater according to the instructions included in this manual.
•If the main burners do not start correctly turn the gas off and call your dealer for service.
•This unit is not for use with solid fuel.
•Do not place anything inside the firebox (except the optional artwork).
•Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualified service person.
•Do not throw this manual away. This manual has important operating and maintenance instructions that you will
need at a later time. Always follow the instructions in this manual.
•Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas
main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
•A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk individuals.
•If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
•Clothing or other flammable material should not be placed on or near the appliance.
•Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the
appliance.
•Installation and repair should be done by a qualified service person. The appliance should be inspected before
use and at least annually by a professional service person. More frequent cleaning might be required due to
excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners,
and circulating air passageways of the appliance be kept clean.
•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your
heater, and assumes no responsibility of any consequential damage(s).
SAFETY WARNINGS:
•DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
•DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
•DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
•DO NOT MODIFY THIS APPLIANCE.
•
THIS INSTALLATION MUST CONFORM WITH THE FOLLOWING:
−Manufacturer’s Installation instructions
−Local Gas Fitting Regulations
−Municipal Building Codes,
−Refer to AS/NZS 5601.1 for Gas Installations.
−S.A.A. Wiring Code
−Local Electrical Regulations
−Any other statutory regulations
•NOT SUITABLE FOR MARINE USE.
•NOT INTENDED FOR FIREPLACE INSERT.
•APPLIANCES INCORPORATING A LIVE FUEL EFFECT, AND DESIGNED TO OPERATE WITH
LUMINOUS FLAMES, MAY EXHIBIT SLIGHT CARBON DEPOSITION.

6 Features and Specifications
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Installation Options
•Residential or Mobile Home
•Straight or Corner Placement
•Raised or Floor Placement
•Internal or External Chase
•Bedroom Approved
Heating Specifications
Natural
Gas Propane
42 ProBuilder Approximate Heating Capacity (in square meters)* Up to 116 Up to 116
Maximum Input Per Hour (MJ/h) 26.37 26.37
54 ProBuilder Approximate Heating Capacity (in square meters)* Up to 154 Up to 154
Maximum Input Per Hour (MJ/h) 34.81 34.81
* Heating capacity will vary with floor plan, insulation, and outside temperature.
Dimensions

Installation (for qualified installers only) 7
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Packing List
•LP (Propane) Conversion Kit: (42PB) Burner Orifice (1.45mm), Pilot Orifice (0.14 LP), LP Regulator
(54PB) Burner Orifice (1.65mm), Pilot Orifice (0.14 LP), LP Regulator
•Thimble (2-Piece Assembly)
•Pipe Shield, Header Shield (shipped attached to top of fireplace)
Additional Items Required
•Gas Line Equipment (shutoff valve, pipe, etc.)
•Electrical Equipment (min. 14 gauge, grounded line)
•The 42PB Requires 7 lbs. of 1/4” Crushed Glass
•The 54PB Requires 8 lbs. of 1/4” Crushed Glass
94500580 Platinum (10 lbs.)
94500581 Bronze (10 lbs.)
94500582 Cobalt (10 lbs.)
94500583 Black (10 lbs.)
Recommended Installation Procedure
•Frame the opening for the fireplace. Make sure to allow for vent installation.
•Install the vent, gas line and electrical hook-up.
•Install the drywall.
•Install the hearth (if applicable).
•Install the facing (if applicable).
•Install the mantel (if applicable).
•Finalize the installation (see page 42).

8 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Fireplace Placement Requirements
•Fireplace must be installed on a level surface capable of supporting the fireplace and vent
•Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)
•Fireplace should be located out of traffic and away from furniture and avoid burns.
•Fireplace must be placed so the gaps below and above the glass frame do not become blocked.
•Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces
when determining a location.
Clearances
(a) Clearance to Side of Fireplace 1/2” (13mm). Do not place insulation in this space.
NOTE: Drywall (or other combustible) may contact the first ½” of the sides of the fireplace.
(b) Clearance to Back of Fireplace 1/2” (13mm). Do not place insulation in this space.
(c) When installed, walls in front of the fireplace must be a minimum 0” (0mm) to the side of the fireplace
standoffs.
Raised Fireplaces
•The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent.
•The base of the fireplace must be a minimum 60” below the room ceiling.
The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of
the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25”
(693mm) tall.

Installation (for qualified installers only) 9
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Televisions Placed Above the Fireplace
The following section details three methods to allow for television installation above the fireplace.
Using a Mantel Between the Fireplace and Television
IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE
Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may
negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace,
please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to
reduce the amount of heat that reaches the television. The homeowner must understand that Travis Industries does not take
responsibility for any negative impact to televisions placed near this fireplace.
Minimum Dimensions:
(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth
(b) Minimum Mantel Depth* 4” (102mm)*
* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm)
mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).
NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than
3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height.
WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to
protect from contact with hot surfaces.

10 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Using a Buildout Above Fireplace and Television
IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE
Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may
negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace,
please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to
reduce the amount of heat that reaches the television. The homeowner must understand that Travis Industries does not take
responsibility for any negative impact to televisions placed near this fireplace.
Minimum Dimensions:
(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth
(b) Minimum Mantel Depth* 4” (102mm)*
(c) Minimum Fireplace Recess Width 42PB 47-1/8” (1197mm)
(c) Minimum Fireplace Recess Width 54PB 59-1/8” (1502mm)
* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm)
mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).
NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than
3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height.
WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to
protect from contact with hot surfaces.

Installation (for qualified installers only) 11
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Using a Buildout Below a Television
IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE
Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may
negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace,
please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to
reduce the amount of heat that reaches the television. The homeowner must understand that Travis Industries does not take
responsibility for any negative impact to televisions placed near this fireplace.
Minimum Dimensions:
(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth
(b) Minimum Mantel Depth* 4” (102mm)*
(c) Minimum Fireplace Recess Width 42PB 47-1/8” (1197mm)
(c) Minimum Fireplace Recess Width 54PB 59-1/8” (1502mm)
* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm)
mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).
NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than
3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height.
WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to
protect from contact with hot surfaces.

12 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Minimum Framing Dimensions
The fireplace enclosure must be a minimum 45-1/4” (1150mm) tall. Do not build into the fireplace
enclosure.

Installation (for qualified installers only) 13
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Standoff Assembly
•The side and rear standoffs must be assembled prior to placing the fireplace into position.
•These standoffs, when properly constructed, provide a guide for the required 1/2" clearance.
NOTE: The rear standoffs are bent around the rear corners of the fireplace as shown below to the right.

14 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Nailing Brackets
The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets.
NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the
fireplace should be square. Use shims to insure the fireplace is square.
NOTE: The nailing brackets have two positions: standard and extended. See the section “Facing Requirements”
for details on which position is best for your installation.

Installation (for qualified installers only) 15
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Standard vs. Extended Position
There are two positions that the standoff/heat shield assembly can be installed. The standoffs are
shipped in the standard (forward) position.
•If the unit is installed in the standard position no modification is needed.
•If the unit is being installed in the extended position, the standoff/heat shield assembly must
be repositioned back ½” (see illustration below).
NOTE: see pages 14 & 38.for additional details about standard vs. extended installations.

16 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Header and Pipe Shield Installation
The header and pipe shield must be installed as shown below.
NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows
for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily).
1 Remove the header shield from its shipping location by removing the (2) - ¼” screws attaching it to the
back of the fireplace (Keep the screws for reinstallation).
2 At each of the perforations, bend the sides of the pipe shield backwards 90° as shown below.
NOTE: The bottom flanges should be facing outward
Bend at perforations
Tabs face out.

Installation (for qualified installers only) 17
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
3 Remove the (4) screws, (2) from each side of the starter collar. Line up the holes on the pipe shield tabs
with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of
the fireplace.
Remove screws

18 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
4 The (2) header standoffs are screwed down flat to front edge of the top of the fireplace. On each
standoff, remove the screw that is closest to the center of the fireplace (keep screw for reinstallation).
Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the
fireplace using the screw removed earlier in this step.
Remove screw

Installation (for qualified installers only) 19
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
5 On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield
onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through
the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with
the holes in the header standoffs and secure using the included screws
6 When finished the fireplace should be configured like the picture below.
Bend tabs
down 90°
Align holes

20 Installation (for qualified installers only)
© Travis Industries 3/13/18 - 1474 42 & 54PB GSB2 Aust.
Corner Installations
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still
apply).
42PB 54PB
(a) Corner to Wall (minimum) 53-1/2” 1359mm 63-3/4” 1619mm
(b) Corner to Center of Flue (typical) 20-3/4” 528mm 25” 635mm