Travis Industries DVL Insert EF II User manual

DVL Insert EF II
Owner's Manual
Featuring the
Burner
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 28-F-72-5
ANSI Z21.88
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal)
Wood-Burning Fireplace
• esidential or Mobile Home
WA NING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer’s instructions and the manufactured home construction
and safety standard, Title 24 CF , Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installer: After installation give this manual to the home-owner and
explain operation of this heater.
 Copyright 2 8, T.I. $1 . 1 - 1174_ 2 4 8 123
Travis Industries, Inc.
48 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

2Introduction
© Travis Industries 4080123 1 - 1174_ 2
Introduction
We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have
joined the growing ranks of concerned individuals whose selection of an energy system reflects
both a concern for the environment and aesthetics. It is one of the finest home heaters the world
over. This manual will explain the installation, operation, and maintenance of this heater. Please
familiarize yourself with the Owner's Manual before operating your heater and save the manual for
future reference. Included are helpful hints and suggestions that will make the operation and
maintenance of your new heater an easier and more enjoyable experience. We offer our continual
support and guidance to help you achieve the maximum benefit and enjoyment from your heater.
Important Information
No other DVL Insert has the same serial number as
yours. The serial number is below and to the left of
the gas control valve.
This serial number will be needed in case you
require service of any type.
Model: DVL Insert EF II
Serial Number:
Purchase Date:
Purchased From:
egister your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
48 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of
Sale to this page so that you will have all
the information you need in one place
should the need for service or information
occur.

Table of Contents 3
© Travis Industries 4080123 1 - 1174_ 2
Introduction and Important Information
Introduction......................................................2
Safety Precautions
Safety Precautions............................................4
Features & Specifications
Features..........................................................6
Installation Options............................................6
Heating Specifications .......................................6
Dimensions......................................................6
Installation
Installation Warnings .........................................7
Packing List......................................................7
Additional Items Required...................................7
Items Packed with the Face................................7
Order of Installation...........................................7
Top Convection Deflector ...................................8
Fireplace Requirements .....................................8
Factory-Built (Metal) Wood-Burning Fireplace
Requirements...............................................9
Hearth Requirements.........................................9
Clearances.......................................................1
Mantel Clearances.........................................10
Face Sizing ......................................................11
Gas Line Requirements......................................12
Gas Line Location .........................................12
Gas Inlet Pressure ........................................12
Vent Requirements............................................13
Altitude Considerations ..................................13
Vent Restrictor .............................................14
Vent Installation............................................14
Vent Location...............................................15
Vent Configurations.......................................15
Vent Connector Removal and Installation...........16
Installation Without Surround Panels....................18
Surround Panel Installation .................................18
Installation of the On/Off Switch and Rheostat....19
Electrical Connection.........................................19
Finalizing the Installation
Glass Frame Removal and Installation.................2
Log Set Installation............................................22
Steps for Finalizing the Installation.......................24
Pilot Flame Inspection .......................................24
Air Shutter Adjustment.......................................24
Operation
Before You Begin..............................................26
Location of Controls ..........................................26
Starting The Pilot Flame.....................................27
Starting the Heater for the First Time...................28
Turning the Heater On and Off ............................28
Adjusting the Flame Height.................................28
Adjusting the Blower Speed.................................29
Normal Operating Sounds...................................29
Normal Operating Odors.....................................29
Maintenance
Maintaining Your Heater's Appearance .................3
Yearly Service Procedure...................................3
Troubleshooting Table ........................................31
How this Heater Works.......................................32
Wiring Diagram.................................................33
Replacement Parts List......................................33
Safety Label
Safety Label.....................................................34
Warranty
Warranty .........................................................35
Optional Equipment
LP Conversion Instructions.................................36
Firebacks.........................................................39
Accent Light.....................................................41
Lower Surround Panel.........................................43
Index
Index...............................................................46

4Safety Precautions
© Travis Industries 4080123 1 - 1174_ 2
IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed b
y
a qualified installer to prevent the possibilit
y
of an
explosion. Your dealer will know the requirements in your area and can inform you
of those people considered qualified. The room heater should be inspected and
cleaned before use and at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding
material, etc.
The instructions in this manual must be strictl
y
adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the
warrant
y
and safet
y
listin
g
.
For LPG only | Pout 11” W.C.
Look for this label:
If the label is present, the
heater is equipped for LP
(propane). If the label is
absent, the heater is equipped
for NG (natural gas).
This heater is either approved for natural
gas (NG) or for propane (LP). Burning the
incorrect fuel will void the warranty and
safety listing and may cause an extreme
safety hazard. Direct questions about the
type of fuel used to your dealer. Check the
label and flame adjust knob on the gas
control valve.
Ok
Contact
y
our local buildin
g
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance
company of this heater as
well.
If the flame becomes soot
y
,
dark orange in color, or
extremely tall, do not operate
the heater. Call your dealer
and arrange for proper
servicing.
It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation. ?Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
Gas
Do not store or use
g
asoline or
other flammable liquids in the
vicinity of this heater.
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AA
AA
Do not operate if an
y
portion of
the heater was submerged in
water or if an
y
corrosion occurs.
Immediately call a qualified
service technician to inspect
the appliance and to replace
any part of the control system
and any gas control wash has
been under water.

Safety Precautions 5
© Travis Industries 4080123 1 - 1174_ 2
Do not place clothin
g
or other
flammable items on or near
the heater. Because this
heater can be controlled by a
thermostat there is a possibility
of the heater turning on and
igniting any items placed on
or near it.
AA
AA
AA
AA
A
Li
g
ht the heater usin
g
the built-
in piezo igniter. Do not use
matches or any other external
device to light your heater.
Allow the heater to cool before
carrying out any maintenance
or cleaning.
The viewin
g
g
lass should be
opened only for lighting the
pilot or conducting service. Do
not operate with cracked,
broken, or removed glass.
An
y
safet
y
screen or
g
uard
removed for servicing must be
replaced prior to operating the
heater.
Never remove, replace, modify
or substitute any part of the
heater unless instructions are
given in this manual. All other
work must be done by a trained
technician. Don't modify or
replace orifices.
Operate the heater accordin
g
to the instructions included in
this manual.
If the main burners do not start
correctly turn the gas off at the
gas control valve and call your
dealer for service.
The pilot flame must contact
the thermopile and
thermocouple (see the
illustration to the left). If it does
not, turn the gas control valve
to "OFF" and call your dealer.
AA
AA
AA
AA
This unit is not for use with
solid fuel
Do not place an
y
thin
g
inside
the firebox (except the
included fiber logs).
If the fiber lo
g
s become
damaged, replace with Travis
Industries log set.
This
Manual
Do not throw this manual awa
y
.
This manual has important
operating and maintenance
instructions that you will need
at a later time. Always follow
the instructions in this manual.
Children and adults should be
alerted to the hazards of high
surface temperature and
should stay away to avoid
burns or clothing ignition.
Young children should be
supervised when they are in
the same room as the heater.
Plug the heater into a 12 V
grounded electrical outlet. Do
not remove the grounding plug.
Don’t route the electrical cord
in front of, over, or under the
heater
Instruct ever
y
one in the house
how to shut gas off to the
appliance and at the gas main
shutoff valve. The gas main
shutoff valve is usually next to
the gas meter or propane tank
and requires a wrench to shut
off.
Travis Industries, Inc.
g
rants
no warranty, implied or stated,
for the installation or
maintenance of your heater,
and assumes no
responsibility of any
consequential damage(s).

6Features and Specifications
© Travis Industries 4080123 1 - 1174_ 2
Features
• Works During Power Outages (millivolt system)
• High Efficiency
• Optional Thermostat or Remote Control
• Ember Fyre™ Burner for "Wood Fire" Look
• Quiet Blower for Effective Heat Distribution
• Convenient Operating Controls
• Variable-Rate Heat Output
• Low Maintenance
Installation Options
• Residential or Mobile Home
• Fireplace Insert
• Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* 6 to 2, 6 to 2,
Maximum BTU Input Per Hour 4 , 4 ,
Minimum BTU Output on Low 2 ,3 19,7
Steady State Efficiency** (with blowers on) Up to 79.3 % Up to 81.2 %
AFUE (Annual Fuel Utilization Efficiency) Up to 71.7 % Up to 73.4 %
* Heating capacity will vary with floor plan, insulation, and outside temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous
operation independent of installed system.
Dimensions
44-3/16"* 8x10 Arch/Rect. Panels
48-3/16"* 10x13 Rect. Panels
* Includes trim
NOTE: on older style panels the 3/8" standoffs
are no longer required and may be bent back.
20"
See the section "Vent Requirements"
for vent location.
14-1/2"*
1-1/4"*
33-3/8"* 8x10
Arch/Rect. Panels
36-3/8"* 10x13
Rect. Panels
31-1/2"
23-3/4"

Installation (for qualified installers only) 7
© Travis Industries 4080123 1 - 1174_ 2
Installation Warnings
• Failure to follow all of the requirements may result in property damage, bodily
injury, or even death.
• This heater must be installed by a qualified installer who has gone through a
training program for the installation of direct vent gas appliances.
• This appliance must be installed in accordance with all local codes, if any; if not,
follow ANSI Z223.1 and NFPA 54(88).
• In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CF , Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing
only after the home is site located.
• The heater is designed to operate on natural gas, or propane (LP).
• All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure.
• Notify your insurance company before hooking up this heater.
• The requirements listed below are divided into sections. All requirements must
be met simultaneously. The order of installation is not rigid – the qualified
installer should follow the procedure best suited for the installation.
Packing List
• Top Convection Deflector (with screws)
• Propane Conversion Kit
• Log Set
• "Fireplace Altered" tag (attach to the fireplace)
• FPX Face Brackets (see pg. 11 for details)
Additional Items Required
• Faceplate
• 6-5/8" to 3" & 4" Co-Linear Adapter - with flashing (Travis part # 989 124)
• 3" and 4" Diameter Gas Liner
• Direct Vent Cap (Simpson Duravent Part # 991)
• Gas Line Equipment (shutoff valve, pipe, etc.)
Items Packed wit t e Face
• Face with attachment hardware and cove covers (if necessary)
• Face Installation Instructions
Order of Installation
1Install the Top Convection Deflector (see page 8).
2 If the heater is to use propane, install the propane conversion kit (see page 36).
3Install gas line into the fireplace (do not connect to unit).
4Position the heater.
5Connect the gas line and gas vent to the appliance.
6Install the optional surround panels and trim. Attach the on/off switch.
7Follow the instructions under "Finalizing the Installation" on page 24.

8Installation (for qualified installers only)
© Travis Industries 4080123 1 - 1174_ 2
Top Convection Deflector
Install the top convection deflector as shown to
the right.
The deflector is shipped on top of the insert.
The screws are shipped inside the owner's pack.
Fireplace Requirements
• Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-
built (metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
• Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney
prior to installation.
• This heater may be placed in a bedroom. Please be aware of the large amount of heat this
appliance produces when determining a location.
The DVL inserts 14-1/2" into the
fireplace.
Min. 31-1/2" - additional space may be required for gas line installation.
For tight fits (under 28"), see the section "Removing the Vent Connector"
See "Leveling Bolts" for details
on leveling the heater.
Min. 23-3/4"
The gas line and shutoff
valve should be installed
prior to insert placement.
Attach the "This fireplace has been altered..." plate
to the fireplace (use two screws or other suitable
method). You may wish to place it in a location
where it will be covered by the surround panels.

Installation (for qualified installers only) 9
© Travis Industries 4080123 100-01174_002
Factory-Built (Metal) Wood-Burnin Fireplace Requirements
NOTE:Any parts that are removed must be removed in a way that would allow them to be re-installed if the
insert is ever removed.
The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal
or glass doors ("F") may be removed (if applicable)
The fireplace must be permanently marked to
indicate that it has been altered and is no longer
suitable for burning solid fuel (wood), unless the
removed parts are re-installed. Cutting of any sheet
metal parts is prohibited (removal of rivets or screws
is acceptable).
The insulation ("H"), and any structured rigid frame
members must not be removed or altered (side and
top of door frame, side and top of the face of the
fireplace, metal sides, etc.).
The metal floor ("J") may be removed to allow
additional room for installation of the insert. If the
floor is removed the insert must be placed directly
on the metal base of the metal fireplace.
A
A
A
A
A
A
C
B
F
I
D
E
A
AA
AA
AAA
AAA
AA
AA
AA
AA
AAA
AAA
AA
AA
G
AAA
AAA
AA
AA
H
AAAAAAAA
J
Hearth Requirements
The heater and ace must not contact combustible sur aces. A non-combustible hearth extension
is not required. However, i the heater is installed next to the loor, we recommend a hearth to
protect the looring sur ace rom discoloration or other negative impact rom the heater.
Leveling Bolts
This heater includes
ront and rear leveling
bolts to accommodate
ireplaces with a step-
down irebox.
NOTE: To access the
rear leveling bolts,
remove the burner
(see page 39).
AA
AA
AA
Use a 1/2” socket wrench
(with extension) to adjust
the leveling bolts.
To access the rear leveling bolts remove these
access plates (replace access plate and
gasket after adjustment).
Rear Leveling Bolt
Front Leveling Bolts
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAAA
AAAA
AAAA
AAAA
AAAA

10 Installation (for qualified installers only)
© Travis Industries 4080123 100-01174_002
Clearances
Due to the high temperature of the heater, it should be lo ated out of traffi and away from
furniture and draperies.
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
Side
Wall
Combustible or Non-Combustible Mantel
Combustible Top Facing
AAAA
AAAA
AAAA
Non-Combustible
Facing
Minimum Clearances
k
l
m
n
x
Sidewall to Insert
Side Facing
Top Facing*
Mantel*
Extension onto Hearth
4"
4"
35-1/2"**
35-1/2"**
1-1/4"
l
k
x
n
m* The non-combustible top facing must extend
35-1/2” above the base of the insert or to the
bottom of the mantel (whichever is less).
** Measured from the base of the insert.
Mantel Clearances
The maximum mantel depth is 12”.
NOTE: The ombustible area above the fa ing must not protrude more than 3/4" from the fa ing.
If it does, it is onsidered a mantel and must meet the mantel requirements listed in this manual.
Maximum Mantel Depth
Mantel Height
Above Base of Insert (n)
37+”
34”
33”
32”
31”
0”1”2”3”4”5”6”7”8”9”10”11”12”
35”
36”