Travis Industries DVL Insert User manual

DVL GS (AU) Inbuilt Owner's Manual
Listed by
AS 4553-2008
GMK10033
IAPMO-R&T OCEANA

Direct Vent Fireplace Insert

Masonry or Factory Built (Metal) Wood-
Burning Fireplace

Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.

DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.

DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

DO NOT MODIFY THIS APPLIANCE.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Installer: After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2012, T.I. $10.00 100-01287_000 4120309
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW
Australia 2153

2Introduction
© Travis Industries 4120309 100-01287_000
Introduction
We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the
growing ranks of concerned individuals whose selection of an energy system reflects both a concern for
the environment and aesthetics. It is one of the finest home heaters the world over. This manual will
explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the
Owner's Manual before operating your heater and save the manual for future reference. Included are
helpful hints and suggestions that will make the operation and maintenance of your new heater an easier
and more enjoyable experience. We offer our continual support and guidance to help you achieve the
maximum benefit and enjoyment from your heater.
Important Information
No other DVL Insert has the same serial number as
yours. The serial number is below and to the left of the
gas control valve.
This serial number will be needed in case you require
service of any type.
Model: DVL GSR NB Insert
Serial Number:
Purchase Date:
Purchased From:

Table of Contents 3
© Travis Industries 4120309 100-01287_000
TableofContents
Introduction ........................................................2
Important Information........................................2
Features ..............................................................6
Installation Options............................................6
Heating Specifications.......................................6
Dimensions.........................................................6
Fuel......................................................................6
Installation Warnings.........................................7
Packing List........................................................7
Items Packed with the Face ..............................7
Additional Items Required.................................8
Order of Installation...........................................8
Top Convection Deflector .................................9
Fireplace Requirements ....................................9
Factory-Built (Metal) Wood-Burning Fireplace
Requirements......................................................10
Hearth Requirements.........................................10
Leveling Bolts.....................................................10
Clearances..........................................................11
Mantel Clearances..............................................11
Face Mounting Brackets – Arched, Artisan,
Metropolitan, Victorian Lace.............................12
Gas Line Requirements.....................................13
Gas Line Location...............................................13
Gas Inlet Pressure..............................................13
Electrical Connection..........................................13
Vent Requirements ............................................14
Altitude Considerations.......................................14
Vent Restrictor....................................................15
Vent Installation ..................................................15
Vent Location......................................................16
Vent Configurations ............................................16
Vent Connector Removal and Installation...........17
Vent Connector Removal and Installation
(continued)..........................................................18
Surround Panel Installation ..............................19
3-Piece Surround Panels....................................19
1-Piece Surround Panel......................................20
Routing the Power Cord .........................................20
Installation...............................................................20
Glass Frame Removal and Installation............22
Glass Frame Removal and Installation
(continued)..........................................................23
Steps for Finalizing the Installation.................24
Air Shutter Adjustment........................................25
Before You Begin...............................................26
Remote Set-Up................................................... 26
Verify the Insert is plugged in..............................26
Synchronize the Transmitter to the Receiver......26
Starting the Heater for the First Time.............. 27
Location of Controls..........................................27
Direct Operation.................................................28
Accent Light.......................................................29
Adjusting the Blower Speed............................. 29
Continuous Pilot / GreenSmart™ Pilot Switch29
Remote Operation..............................................30
Changing the Display to Celcius (C)...................30
Display Overview................................................30
Listen for the “Beep” ...........................................30
Manual On-Off / Smart Thermostat / Standard
Thermostat..........................................................31
Mode Controls (Flame, Comfort Control)............32
Flame Height...........................................................32
Comfort Control (rear burner)..................................32
Display Fahrenheit or Celsius ..........................32
Low Battery Indicator........................................33
Transmitter Batteries...........................................33
Receiver Batteries...............................................33
Child Proof Feature............................................33
Power Outages................................................... 33
Normal Operating Sounds ................................34
Normal Operating Odors...................................34
Maintaining Your Heater's Appearance...........35
Battery Replacement......................................... 35
Receiver Battery Installation ...............................35
Control Panel Light Battery.................................35
Transmitter Battery Installation ...........................35
Accent Light Replacement................................36
Yearly Service Procedure .................................36
Troubleshooting Table......................................37
Wiring Diagram ..................................................38
Replacement Parts List..................................... 38
LP Conversion Instructions..............................39
Firebacks............................................................42

4Safety Precautions
© Travis Industries 4120309 100-01287_000
IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed by a qualified installer to prevent the possibility of an explosion.
Your dealer will know the requirements in your area and can inform you of those people
considered qualified. The room heater should be inspected and cleaned before use and at
least annually by a qualified service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods
or compromise in the installation. Improper installation will void the warranty and safety
listing.
This heater is either approved for natural gas (NG) or for propane (LP). Burning
the incorrect fuel will void the warranty and safety listing and may cause an
extreme safety hazard. Direct questions about the type of fuel used to your dealer.
Check for a label on the flame adjust knob on the gas control valve (this is the best
place to check). You may also check for a label on the gas control valve body.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this heater as well.
If the flame becomes sooty, dark
orange in color, or extremely tall,
do not operate the heater. Call
your dealer and arrange for
proper servicing.
It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation.
Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
Do not store or use gasoline or
other flammable liquids in the
vicinity of this heater.
Do not operate if any portion of
the heater was submerged in
water or if any corrosion occurs.
Immediately call a qualified
service technician to inspect the
appliance and to replace any part
of the control system that has
been under water.
Ok
?
Gas
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Safety Precautions 5
© Travis Industries 4120309 100-01287_000
• Do not place clothing or
other flammable items on or
near the heater. Because
this heater can be controlled
by a thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.
• Light the heater using the
built-in igniter. Do not use
matches or any other
external device to light your
heater.
• Allow the heater to cool
before carrying out any
maintenance or cleaning.
• The viewing glass should be
opened only for lighting the
pilot or conducting service.
• Any safety screen or guard
removed for servicing must
be replaced prior to
operating the heater.
• Do not operate with the
glass removed or damaged.
• Never remove, replace,
modify or substitute any part
of the heater unless
instructions are given in this
manual. All other work must
be done by a trained
technician. Don't modify or
replace orifices.
• Operate the heater
according to the instructions
included in this manual.
• If the main burners do not
start correctly turn the gas
off at the gas control valve
and call your dealer for
service.
• Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.
• This unit is not for use with
solid fuel
• Do not place anything inside
the firebox (except the
included fiber logs).
• If the fiber logs become
damaged, replace with
Travis Industries log set.
• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.
• Children and adults should
be alerted to the hazards of
high surface temperature
and should stay away to
avoid burns or clothing
ignition. Young children
should be supervised when
they are in the same room
as the heater.
• Plug the heater into a 240V
grounded electrical outlet.
Do not remove the
grounding plug.
• Don’t route the electrical
cord in front of, over, or
under the heater
• Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
heater, and assumes no
responsibility of any
consequential damage(s).
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This
Manual

6Features and Specifications
© Travis Industries 4120309 100-01287_000
Features
- Works During Power Outages (battery backup system)
- Blower and Remote Control Included
- Standing or Intermittent (GreenSmart) Pilot
- Convenient Operating Controls
- Variable-Rate Heat Output
Installation Options
Residential or Mobile Home
Fireplace Insert
Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Heating Specifications
Natural Gas Propane
Maximum Input (Mj/h) 42.2 42.2
Dimensions
Fuel This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP)
using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel.
20" (508mm) *
14-1/2" (369mm) *
1-1/4" (32mm) *
See "Surround
Panels" for sizing
31-1/2" (801mm) *
23-3/4" (604mm) *
Front
avant
Right
droit
Rear
arrie're
Left
a' gauche
* See "Fireplace Requirements" for sizing
details with 1-piece or 3-piece panels.
See "Surround
Panels" for sizing

Installation (for qualified installers only) 7
© Travis Industries 4120309 100-01287_000
Installation Warnings
Failure to follow all of the requirements may result in property damage, bodily
injury, or even death.
This heater must be installed by a qualified installer who has gone through a
training program for the installation of direct vent gas appliances.
This appliance must be installed in accordance with all local codes, if any; if
not, follow ANSI Z223.1 and NFPA 54(88).
In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured
Housing only after the home is site located.
The heater is designed to operate on natural gas, or propane (LP).
All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure.
Notify your insurance company before hooking up this heater.
The requirements listed below are divided into sections. All requirements
must be met simultaneously. The order of installation is not rigid – the
qualified installer should follow the procedure best suited for the installation.
Packing List
LP Conversion Kit (orifices, gaskets, etc.)
Cove Covers
Cover Plugs for 3-Piece Surround Panels

"Fireplace Altered" tag (attach to the fireplace)
Remote Control
Cover Plate for Receiver (with screws)
Items Packed with the Face
Face with attachment hardware and cove covers
Face Installation Instructions

8Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Additional Items Required
Faceplate
Chimney Liner and Termination Kit
Gas Line Equipment (shutoff valve, pipe, etc.)
This Insert Requires a Burner Kit
This fireplace is shipped without a burner. This allows the fireplace to be configured in unique
designs. See the table below to verify you have all of the items required.
Burner Style EmberFyre™ Burne
r
96900107 DancingFyre™ Burne
r
96900108
Logs/Media Included w Burner Driftwood Log Set (sku 94500562)
Fyre-Stone Stone Set (sku 94700734)
Log Set (sku 94400561)
Order of Installation
1. If the heater is to use LP (propane), convert the appliance (see page 39).
2. Install gas line into the fireplace (do not connect to unit).
3. Position the heater.
4. Connect the gas line and gas vent to the appliance.
5. Install the optional surround panels and trim. Attach the on/off switch.
6. Follow the instructions under "Finalizing the Installation" on page 24.

Installation (for qualified installers only) 9
© Travis Industries 4120309 100-01287_000
Top Convection Deflector
Install the top convection deflector as
shown to the right.
The deflector is shipped on top of the
insert. The screws are shipped inside
the owner's pack.
Fireplace Requirements
Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built
(metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built
(metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Fireplace Sizing 3-Piece Panel 1-Piece Panel
Minimum Height 23-3/4” (604mm) 24-7/8” (632mm)
Minimum Width 31-1/2” (800mm) 32.5” (826mm)
Minimum Depth 14-1/2” (369mm) 15-3/4” (400mm)
Hearth Extension 1-1/4” (32mm) 0” (0mm)
The gas and electrical line should be installed prior to
installing the heater.
For tight fits (under 28”) see the section “Removing the
Vent Connector”
See “Leveling Bolts” for details on leveling the heater.
hAttach the “This fireplace has been altered…” plate to the fireplace (use two screws or other
suitable method). You may wish to place it in a location where it will be covered by the surround panels.
a
b
c
e
f
g
d
h
a
b
c
d
e
f
g

10 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: Any parts that are removed must be removed in a way that would allow them to be re-installed if
the insert is ever removed (removal of rivets or screws is acceptable).
The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and
metal or glass doors ("F") may be removed (if applicable)
The fireplace must be permanently marked to
indicate that it has been altered and is no longer
suitable for burning solid fuel (wood), unless the
removed parts are re-installed. Cutting of any
sheet metal parts is prohibited, except the metal
floor (“J”) as noted below.
The insulation ("H"), and any structured rigid frame
members must not be removed or altered (side and
top of door frame, side and top of the face of the
fireplace, metal sides, etc.).
The metal floor ("J") may be removed to allow
additional room for installation of the insert. If the
floor is removed the insert must be placed directly
on the metal base of the metal fireplace.
Hearth Requirements
The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not
required. However, if the heater is installed next to the floor, we recommend a hearth to protect the
flooring surface from discoloration or other negative impact from the heater.
Leveling Bolts
This heater includes
front and rear leveling
bolts to accommodate
fireplaces with a step-
down firebox.
NOTE: To access the
rear leveling bolts,
remove the burner (see
page 42).
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B
F
I
D
E
A
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J
To access the rear leveling bolts remove these
access plates (replace access plate and
gasket after adjustment).
Use a 1/2” socket wrench
(with extension) to adjust
the leveling bolts.
Front Leveling Bolts
Rear Leveling Bolt
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Installation (for qualified installers only) 11
© Travis Industries 4120309 100-01287_000
Clearances
Due to the high temperature of the heater, it should be located out of traffic and away from furniture and
draperies.
\
Minimum
Clearances
k Sidewall to Insert 4"
102mm
l Side Facing
(non-combustible) 4"
102mm
m Top Facing*
(non-combustible) 35.5"
902mm
n Mantel*
(combustible or
non-combustible)
35.5"
902mm
x Hearth Extension
(3-Piece Panel) 1.25"
32mm
x Hearth Extension
(1-Piece Panel) 0"
0mm
* Measured from the base of the insert.
NOTE: the non-combustible top facing
must extend 35.5” (902mm) above the
base of the insert or to the bottom of the
mantel (whichever is less).
Mantel Clearances
The maximum mantel depth is 12” (305mm).
NOTE: The combustible area above the facing must not protrude more than 3/4" (19mm) from the facing.
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
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Side
Wall
Combustible or Non-Combustible Mantel
Combustible Top Facing
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Non-Combustible
Facing
l
k
x
n
m
Mantel Height
Above Base of Insert (n)
36"(914mm)
35"(889mm)
34"(864mm)
33"(838mm)
37"+(940mm+)
32"(813mm)
31"(787mm)
0"
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
Maximum Mantel Depth

12 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Face Mounting Brackets – Arched, Artisan, Metropolitan, Victorian Lace
Some Arched, Artisan, Metropolitan and Victorian Lace Faces include old brackets that will not mount to
the heater (see illustration below). For these faces, make sure to use the new mounting brackets (either
included with the heater or available through your dealer - SKU 225-20054).
WARNING: When attaching the Victorian Lace Face, do not over-tighten the screws. Over-tightening
the screws may damage the face – simply tighten the screws until they contact the face.
New Brackets Old Brackets
Install the face mounting
brackets with the included nuts.
NOTE: The brackets install into the
lower pair of holes on the insert.
NOTE: The brackets
install with this pair of
closely spaced flanges at
the top.

Installation (for qualified installers only) 13
© Travis Industries 4120309 100-01287_000
Gas Line Requirements
The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and
the requirements listed below.
A manual shutoff valve is required within 3’ of the heater. It should be placed upstream of the flex line
(if used) and may be installed behind the access door inside the heater. ).
The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the heater.
This heater is designed either for natural gas or for propane (but not for both). Check the sticker on
the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4).
Installation must be performed by a qualified installer, service agency or the gas supplier (In
Massachusetts a licensed plumber/gasfitter).
Gas Line Location
Gas Inlet Pressure Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (2.73 kPA)
If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.
Electrical Connection
Route the power cord out of the access hole on the right side of the appliance.
Plug the power cord into a grounded 240 Volt outlet (do not remove the grounding pin).
The electrical connection may also be made using the optional Wiring Kit (SKU 97200315).
The gas inlet
accepts a 1/2" MPT.
2-3/4" (70mm)
Shutoff Valve (secured to
the fireplace insert)
Fireplace Opening

14 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Vent Requirements
Travis Industries manufactures a
vent kit specifically for this insert
(sku 96200331). It includes 30’
(10M) of vent, hose clamps, and a
prairie cap. The flashing on the cap
is 18” (458mm) by 18” (458mm).
The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent
gas appliance must use its own separate vent system.
Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The
illustrations below show how the flex liners should be attached.
The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
Be careful not to crimp or rupture the liner when bending it into chimney offsets
When installed, the vent must meet all of the vent manufacturer's requirements
Make sure to use the following:
4” (102mm) UL 441 or 1775 Gas Liner for Exhaust, 3” (76mm) UL 441 or 1775 Gas Liner for Air
Inlet
Simpson Duravent 6-5/8” to 3” & 4” Co-Linear Adapter and Flashing (Travis Part # 98900124)
Simpson Duravent High-Wind Vertical Termination Cap
Altitude Considerations
This heater has been tested at altitudes ranging from sea level to 8,000 feet (2,400 M). In this testing
we have found that the heater, with its standard orifice, burns correctly with just an air shutter
adjustment.
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety
hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.
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Max. Ht. 40' (12.2M)
Min. Ht. 8' (2.5M)
Exhaust
Max. 2'
(610mm)
offset
Inlet

Installation (for qualified installers only) 15
© Travis Industries 4120309 100-01287_000
Vent Restrictor
WARNING: Restrictor adjustment should only be done by a qualified installer.
Only those installations determined to be over-drafting require this adjustment. The best indication of
over-drafting is a hyper-active flame pattern (flames that move too quickly). If the air shutter is
constricted, the flames become short and yellow, yet still very active. Over-drafting may affect the pilot,
but this is not the best way to determine over-drafting. Over-drafting is most likely in tall venting
configurations (especially if using an “Exhaust Only Re-Line”). Do not over-restrict the vent (this leads to
ghosting or lifting flames - reduce restrictor setting).
Vent Installation
Remove the face.
To Adjust the Restrictor:
To Access the Restrictor:
This restrictor is in position 1
(factory setting). This restrictor is in position 2.
Adjustment
Bracket
To adjust, lift up on the
adjustment plate and push it back
(use pliers if necessary).
WARNING: Use a glove to protect
your hand from burns.
Adjustment
Plate #1#2
1
2
Determine a restrictor position. Start low (move
the restrictor a maximum two positions at a time)
and thoroughly test the heater before adjusting further.
Lift up the adjustment plate and move it so the correct notch falls
into the slot on the adjustment bracket.
#3 #4 #5
Inlet 76mm (3”)
Exhaust 102mm (4”)
Inlet
Exhaust
Termination Cap
(Simpson Part # 991)
168mm (6-5/8”) to
76mm (3”) & 102mm
(4”) Co-Linear Adapter
(Travis Part #
98900124)
76mm (3”) dia. Gas Liner
102mm (4”) dia. Gas Liner
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Use hose-clamps
to secure the vent.
Alternative Method: use high-temperature
silicone and secure with screws.
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Use hose-clamps to
secure the vent.
Alternative Method: use
high-temperature
silicone and secure with
screws.

16 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Vent Location
A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures
proper combustion for all vent configurations. Depending upon the vent configuration, you may be
required to adjust the restrictor position.
Vent Configurations
2”
51mm
Center Line Inlet (3” 76mm Dia.)
Exhaust (4” 102mm Dia.)
Fireplace
Opening
1-1/2”
38mm
4-1/2”
114mm
14-3/4”
375mm
5-1/8”
130mm
N
OTE: Vent location changes based
u
pon restrictor position. Position # 1 is
s
hown to the right. Each restrictor
p
osition moves the vent location forward
(
toward the fireplace opening)
a
pproximately 1/4” (6mm).
Inlet
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Z.C. (Metal) Wood-Burning Fireplace
Inlet & Exhaust Re-Line
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Exhaust Only Re-Line
Direct Vent Cap
(part # 991)
Recommended Block-Off
Plate (non-combustible
metal and/or insulation).
Prevents odors from
chimney entering room.
6-5/8" to 3" & 4" Colinear
Adapter & Flashing
(Travis Part # 98900124)
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A block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.
Block-Off Plate
(non-combustible
materials)
NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.
Inlet
Masonry Fireplace
Any cracks or
damage inside the
chimney must be
repaired.
Exhaust Exhaust

Installation (for qualified installers only) 17
© Travis Industries 4120309 100-01287_000
Vent Connector Removal and Installation
The vent connector is shipped attached to the insert, but may be removed to facilitate tight
installations. See the directions below for installation.
1. Route the flex vent through the chimney from above (leave an extra 3' 1M at the top). Make sure the
flex is thoroughly stretched.
2. Remove the vent connector and attach it to the flex vent (see the instructions on the following page).
NOTE: be careful of the anti-seize on the connector – it will stain clothing, etc.
3. Pull on the flex vent until the vent connector is at the same height as the insert. Temporarily attach
the flex vent to the top of the chimney (leave extra slack).
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert.
5. Attach the vent connector to the appliance (see the following page for details).
6. Remove any excess slack in the flex line and attach the vent termination.
4
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2

18 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
Vent Connector Removal and Installation (continued)
Vent Connector Removal
Slide the
connector to the
rear. It will
"snap" out.
Pull the vent connector
rod forward.
Vent Connector Installation
Attach the flex vent to
the vent connector.
Slide the insert
into place, lining
up these guides
with the edges of
the vent
connector.
Push the vent
connector rod in, lift
slightly, and line it up
so the tabs on the end
of the rod engage the
hooks on the vent
connector
Pull on the vent connector rod until the
vent connector snaps into place. Slide
the vent connector rod in to conceal it.
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WARNING: The anti-seize on
the vent connector can stain
clothing, carpets, or other
items.

Installation (for qualified installers only) 19
© Travis Industries 4120309 100-01287_000
Surround Panel Installation
NOTE: The insert may be installed without surround panels.
3-Piece Surround Panels
PANEL SIZE WIDTH HEIGHT PART #
4” x 6” 40” (1016mm) 29” (737mm) 96100320
8" x 10" 44-3/16" (1122mm) 33-3/8" (848mm) 96100321
10” x 13” 48-3/16" (1224mm) 36-3/8" (924mm) 96100322
1 Follow the directions to
the right to install the side
panels.
2 Follow the directions
below to install the top panel.
3 COVER PLUGS FOR ON/OFF SWITCH AND RHEOSTAT
Install the button plug and switch plug into the surround panel trim to
conceal the mounting holes (see the illustration at right).
Line up each side surround
panel and insert two screws from
the inside to secure in place.
5/16" Nutdriver
Pre-thread the holes on the surround
panels with the screws included in the
surround panel kit.
b
a
Run the power cord to
the right of the insert.
Top
Panel
Top Trim
"L" Bracket
Right Side Trim
"L" Bracket
Right Side
Trim
Top Trim
Trim Installation:
Insert one leg of each "L" bracket into the top
and side trim piece. Align the trim to form a
precise corner, then tighten the two set
screws with a small standard screwdriver.
Slide the trim over the panels. Place the
spring clips behind the panels at the locations
shown. This keeps the trim tight against the
panel.
Micro (1/16”)
Standard
Screwdriver
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Spring
Clips
Optional Knock-Out
An optional knock-out is provided if the power cord is
routed behind the surround panel.
Install the top panel so
the tabs insert into the
joggle clips on the top
panel
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b
a

20 Installation (for qualified installers only)
© Travis Industries 4120309 100-01287_000
1-Piece Surround Panel
DVL – 34” by 44” 96100319
DVL – 30-1/2” by 42” 96100323
NOTE: The panels may be cut down in size and placed within the fireplace opening.
Routing the Power Cord
Because this panel fits flush against the fireplace facing, the panel does not have a notch allowing the power
cord to exit the fireplace. We recommend using the insert wiring kit (sku 97200315) to route power to the
insert. Otherwise, route the power cord behind the panel to the right side (the panel or fireplace may be
notched, if required).
Installation
1. Attach the mounting brackets as shown below.
a. Remove the two screws from the air
deflector.
b. Slide the upper mounting brackets into
place. NOTE: The brackets slide under
the air deflector. Secure the upper
brackets with the included screws.
c. Attach the lower mounting brackets with
two screws (use the lower holes).
d. Replace the two screws removed in step
“a”.
e. Install two screws into the upper holes on
the mounting brackets.
NOTE: The upper screws keep the
brackets from swiveling.