Travis Industries Flush Wood Plus Insert User manual

Flush Wood Plus Insert
Owner's Manual
•Masonry Fireplace Insert
Save these instructions for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia
©Copyright 2011, T.I.
$10.00 100-01261
4110328
Tested By:
HRLTechnology–Victoria
Tramway Rd
Morwell Vic 3840
Australia
REPORT NUMBER: HCMG/11/004

2 Introduction
© Travis Industries 100-01261 4110328
Introduction
We welcome you as a new owner of a Flush Wood fireplace insert. In purchasing a Flush Wood fireplace
insert you have joined the growing ranks of concerned individuals whose selection of an energy system
reflects both a concern for the environment and aesthetics. This insert is one of the finest appliances the
world over. This manual will explain the installation, operation, and maintenance of this appliance.
Please familiarize yourself with the Owner's Manual before operating your appliance and save the
manual for future reference. Included are helpful hints and suggestions which will make the installation
and operation of your new appliance an easier and more enjoyable experience. We offer our continual
support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.
Important Information
No other Flush Wood fireplace insert appliance has
the same serial number as yours. The serial number
is stamped onto the label on the back of the
appliance.
This serial number will be needed in case you require
service of any type.
Model: Flush Wood Plus
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should
the need for service or information occur.

Table of Contents 3
© Travis Industries 100-01261 4110328
General Information
Introduction & Important Information.......................... 2
Safety Precautions..................................................... 4
Features & Specifications .......................................... 6
Fireplace Insert Installation
Planning The Installation............................................ 7
Preparation for Installation.................................... 7
Additional Accessories Needed for Installation..... 7
Fireplace Requirements............................................. 8
Fireplace Altered Tag................................................. 8
Insert Placement Requirements................................. 9
Hearth Requirements................................................. 9
Masonry Fireplace Requirements .............................. 9
Face Dimensions ....................................................... 10
Drafting Performance................................................. 10
Insert Rollers.............................................................. 11
Flue Installation.......................................................... 11
Surround Panel and Face Installation........................ 12
Re-Routing the Electrical Cord to the Left Side.......... 13
Operating Your Appliance
Safety Notice.............................................................. 15
Before Your First Fire................................................. 15
Opening the Door....................................................... 15
Bypass Operation....................................................... 17
Starting a Fire ............................................................ 17
Adjusting the Burn Rate............................................. 19
Ash Removal.............................................................. 19
Blower Operation ....................................................... 20
Re-Loading the Stove ................................................ 20
Overnight Burn........................................................... 20
Normal Operating Sounds.......................................... 20
Hints for Burning........................................................ 21
Selecting Wood.......................................................... 21
Troubleshooting ......................................................... 22
Maintaining Your Appliance
Daily Maintenance...................................................... 23
Remove Ash .............................................................. 23
Clean The Glass........................................................ 23
Monthly Maintenance................................................. 24
Door and Glass Inspection......................................... 25
Check For Creosote Buildup...................................... 24
Yearly Maintenance ................................................... 25
Touch Up Paint.......................................................... 25
Blower Cleaning......................................................... 25
Firebrick and Baffle Inspection................................... 25
Door Parts.................................................................. 26
Replacing the Glass................................................... 26
Replacing the Door Gasket........................................ 26
Blower and Electrical Parts ........................................ 26
Firebox Parts.............................................................. 26
Baffle Removal and Replacement.............................. 27
Air Tube Removal and Replacement ......................... 28
Brick Removal & Replacement .................................. 29
Listing Information.................................................... 30
Index.............................................................................. 32

4 Safety Precautions
© Travis Industries 100-01261 4110328
The viewing door must be
closed and latched during
operation.
Smoke from this appliance may
active a smoke detector when
the door is open.
Never block free airflow through
the air vents on this appliance.
Gas
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
ASHES
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
36"
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Ok
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
Type
HT Clay
Liner
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.

Safety Precautions 5
© Travis Industries 100-01261 4110328
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not place clothing or other
flammable items on or near this
appliance.
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Allow the appliance to cool
before carrying out any
maintenance or cleaning.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not make any changes to the
appliance to increase
combustion air.
Maintain the door and glass seal
and keep them in good
condition.
Do not operate this heater with
broken or missing glass.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
This
Manual
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).