TRI tool 600RBL-G2 Series User manual

Operation
Manual
92-1739 Rev. 220506
Model 612RBL-G2 thru 642RBL-G2 Clamshells

ABOUT TRI TOOL TECHNOLOGIES
At Tri Tool, we are committed to your success through
relentless innovation and powerful partnership. We
insist on developing tools and equipment that exceed
your expectations of performance, precision, safety, and
durability. As a full-service engineering rm, we are here to
support you every step of the way.
For more information on engineered solutions, products,
and trainings, visit tritool.com or contact our engineers at
[phone].

TABLE OF CONTENTS
Tri Tool Inc Warranty 2
Tool Bit Resharpening Policy 3
About the Manual 4
Safety 5
General Description 8
Specications       10
Maintenance       13
Operation 24
Cutting Speeds 36
Mounting Spacer Bar Assembly Kits 37
Full Support Pad Kits 38
Tool Bits 39
Troubleshooting 49
Accessories 52
Illustrated Parts Breakdown 53
92-1739 Rev. 220506
Model 612RBL-G2 thru 642RBL-G2 Clamshells

TRI TOOL INC.
92-1739 Rev. 220506
2
TRI TOOL INC. Warranty
LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from
defects in materials and workmanship under normal use. The period of this warranty shall
be three years from the date of shipment for all products, except for welding and Non-
Standard Products which shall be one year from the date of shipment. The Buyer shall bear
all shipping, packing and insurance costs and all other costs to and from a designated repair
service center. All return goods must be authorized in advance and communicated upon
issuance of a Return Material Authorization (RMA) by Seller. The product will be returned to
the Seller accompanied by a RMA number and associated paperwork, freight prepaid and
billed to the Buyer. This warranty is not transferable and will not apply to tool bits or other
consumables, or to any Goods to have been (i) mishandled, misused, abused or damaged
by Buyer or any third party; (ii) altered without the express permission in writing by Seller, (iii)
repaired by a party other than Seller without Seller’s prior written approval; or (iv) improperly
stored, installed, operated, or maintained in a manner inconsistent with Seller’s instructions.
This warranty does not apply to defects attributed to (i) normal wear and tear or (ii) failure to
comply with Seller’s safety warnings.
No warranty for any parts or other supplies provided to seller by buyer, whether or not they
are incorporated into goods. Goods supplied by seller which are designed or manufactured
by a third party are subject strictly to the third party’s warranty for those goods. Seller makes
no warranty and disclaims all statutory or implied warranties for these goods, including the
implied warranties of merchantability, freedom from patent infringement and tness for a
particular purpose.
Neither this warranty nor any other warranty, expressed or implied, including implied warranties
of mechanical ability, tness for a particular use, or merchantability, shall extend beyond the
warranty period. No responsibility is assumed for any incidental or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts and some states
do not allow the exclusion or limitations incidental or consequential damages, so the above
limitation of exclusion does not apply to all Buyers. This warranty gives the Buyer specic
legal rights. Other rights vary from state to state.
Warranty Claims and Remedies
Buyer must promptly notify Seller in writing during the applicable warranty period, of
any defective Goods covered by Seller’s warranties under the Limited Warranty section
herein, and no later than fteen (15) calendar days after discovery of the defect. Seller
has no obligation to honor any warranty claim made after the expiration of the warranty
period. However, despite the expiration of the warranty period, Seller, at its reasonable
discretion, may accept warranty claims submitted up to fteen (15) calendar days after
the expiration of the warranty period provided that Buyer provides Seller with credible and
persuasive documentary evidence that the defect was discovered during the warranty
period. No warranty claims submitted after this fteen (15) day calendar period will be
considered by Seller.

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 3
If the defect claimed by Buyer cannot be reproduced or otherwise veried by Seller, the
Goods will be returned to Buyer unmodied at Buyer’s expense.
The warranty period for repaired or replaced Goods shall be (i) ninety (90) days or (ii) the
unexpired portion of the original warranty period. Under no circumstances is Seller liable
for recall, retrieval, removal, dismantling, re-installation, redeployment, or re-commissioning
of any defective Goods or any costs associated therewith.
Tool Bit Resharpening Policy
Buyer’s notice of a defective Goods must identify the specic Goods affected, and the
nature of the defect. It is required when returning the defective Goods, that it is suitably
packed, fully insured, and transportation and insurance prepaid in accordance with
instructions issued by Seller. Seller, at its sole option, will either repair or replace any
Goods authorized for return to Seller. Such repair, replacement, or credit shall be Buyer’s
sole remedy for defective Goods. Buyer must promptly provide Seller with all information
requested regarding the identied defect.
Buyer is required to check all tool bits prior to returning and ensure they are packaged well
for shipment. The price structure is available from the Seller’s sales coordinator. Seller
cannot resharpen badly gouged, chipped, or broken tool bits. Seller will return tool bits that
are not suitable for resharpening with the tool bits that were resharpened, unless Seller is
instructed otherwise. Buyer is responsible for all shipping charges to and from Seller.

TRI TOOL INC.
92-1739 Rev. 220506
4
1. ABOUT THE MANUAL
1.1 Copyright
©Copyright Tri Tool Inc. Proprietary property of Tri Tool Inc. No reproduction, use, or
duplication of the information shown hereon is permitted without the express written consent
of Tri Tool Inc.
1.2 Disclaimer
The instructions and descriptions in this manual were accurate when the manual was written.
However, the information in the manual is subject to change without notice. Check for
updated information before you start any job. The Tri Tool Inc. web site has the most current
information.
Do not operate or work on this equipment unless you have read and understood the
instructions in this Manual. Failure to follow the instructions or follow the safety instructions
could result in serious injury or death. This manual describes conditions and hazards that are
common and anticipated during equipment operation. No manual can address all conditions
which may occur.
1.3 Safety Symbols
The manual may contain one or more safety symbols. These symbols and the associated
text warn you of potentially hazardous conditions. Examples of the safety symbols and the
associated text follow:
DANGER
DANGER: Indicates a hazardous situation that, if not avoided, will result in serious
injury or death.
WARNING
WARNING: Indicates a hazardous situation that, if not avoided, could result in serious
injury or death.
CAUTION
CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or
moderate injury, or cause property damage.

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 5
2. SAFETY PRECAUTIONS
2.1 In General
Use standard safety equipment such as: hard hats, safety shoes, safety harnesses,
protective clothes, and other safety devices when appropriate.
Operate this tool only in accordance with specic operating instructions.
2.2 Personal Protective Equipment
Use standard safety equipment such as: hard hats, safety shoes, safety harnesses,
protective clothes, and other safety devices when appropriate.
Wear safety glasses.
Do not wear loose clothing or jewelry.
Wear nonskid footwear.
Put long hair in a cap or a net to make sure hair does not get tangled in equipment.
2.3 Personnel
Only personnel who are trained or are being trained may operate the equipment.
Keep the operation manual available where the equipment is used.
The operator must read the operation manual before using the equipment.
The equipment must be operated in accordance with the manual information.
The operator must follow the safety precautions in this manual and good engineering
practices to reduce the risk of injury.
Before using the equipment, the operator must ensure that all safety messages on the
equipment are legible.
2.4 Work Area
Keep the work area clean.
Keep the area well lit.
Keep items such as electrical cords, cables, rags, rigging straps, away from rotating
equipment.
WARNING
WARNING: Do not override the dead-man switch on the power unit. Locking down,
obstructing, or in any way defeating the dead-man switch on the power drive unit may
result in serious injury.

TRI TOOL INC.
92-1739 Rev. 220506
6
Do not use power-cutting tools in the presence of ammable liquids and gases.
Do not let visitors or untrained personnel near tools that are in use.
Ensure all observers wear eye protection.
Keep proper footing at all times.
2.5 Area Equipment
Secure the pipe with clamps, vises, chains or straps.
Ensure that both sides of the pipe at the cut site is fully supported so that the pipe will not
move after the cut is completed. Long lengths of pipe may be under load and the separation
of the pipe can release pressure. This pressure can cause both sides of the pipe to move.
2.6 Tool Care
Keep tools in good operating condition. Sharp tool bits perform better and are safer than dull
tool bits.
Do not use damaged tools. Always check your tools for damage especially if a tool has
malfunctioned, been dropped or hit, check it for damage.
Before you start operating the equipment, do no-load tests and feed function checks.
2.7 Tool Use
Use the right tool and tool bit for the job. Contact Tri Tool to help with your application.
Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause
cuts or punctures.
Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features
available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in
use.
Remove adjusting keys and wrenches before applying power to the equipment. Check the
tool before turning it on to make sure that all keys and wrenches have been removed.
Do not force tools. Tools and tool bits function better and safer when used at the
recommended speeds.
Do not reach into rotating equipment.
Do not reach into the rotating head stock to remove chips, to make adjustments, or to check
the surface nish.
Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull chips
apart with bare hands.
Store tools properly. Disconnect tools from the power source, remove the tool bits, and store
in a safe place.

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 7
WARNING
WARNING: After a cut, one or both sides of a poorly secured pipe can move and cause
death or serious injury.
CAUTION
CAUTION: ELECTRIC MOTORS
Use only the recommended AC voltage power sources.
Observe all electric shock hazard procedures.
Do the following to reduce the risk of damage to the power and control cords:
• Do not pull or run over the cords or the cables.
• Keep all control and power cords away from uids and water.
CAUTION
CAUTION: HYDRAULIC DRIVES
Do not touch the components of hydraulic systems, except for the controls during and
after equipment operation. The hydraulic system can get hot enough to cause burns.
Wait for the equipment to cool down before handling.
Do not damage the hydraulic lines.
Keep quick-disconnects clean because grit contamination causes malfunctions and
damages the equipment.
Do the following to reduce the risk of damage to the power and control cords:
• Do not pull or run over the cords or the cables.
• Keep all control and power cords away from uids and water.
CAUTION
CAUTION: PNEUMATIC TOOLS
Do not touch the components of pneumatic systems, except for the controls during and
after equipment operation. The pneumatic system can get hot enough to cause burns.
Wait for the equipment to cool down before handling.
Check the exhaust mufer. Broken or damaged mufers can restrict air ow or cause
excessive noise.
Bleed off all residual air pressure before disconnecting air lines..
Air that is over or under pressure or contaminated can cause malfunctions including
delayed or irregular starts.

TRI TOOL INC.
92-1739 Rev. 220506
8
3. GENERAL DESCRIPTION
Design
The Model 600RBL-G2 Low Prole Clamshells are a type of split-frame pipe lathe
designed to sever and bevel in-line pipe.
Use standard Tool Blocks to congure the Model 600RBL-G2 Clamshells for the
following operations:
• Sever in-line pipe
• Sever and bevel in-line pipe
• Sever and double bevel in-line pipe
The following items are included with each Clamshell:
• Air or Hydraulic Motors
• Spacer Bars to cover the range of pipe sizes, refer to Section 8
• Jackscrews
• Two Tool Modules
• One Tripper Bracket Assembly
Operation Features
• The adjustable precision 90° vee bearings pre-load and stabilize the rotating
head to provide long life, low maintenance, stability, and precision.
• The Clamshell splits into two halves for mounting on closed loop systems.
• All parts are secured to the two halves, thus avoiding the loss of parts and at
the same time providing maximum ease of handling
• The Clamshell is equipped with jackscrews and adjustable mounting bars for
out-of-round pipe conditions.
• Dual tool blocks with auto-feed sprockets and adjustable slides provide maximum
maintainability, life, and operator safety, with a minimum of operator training.
• The gear reduction, auto-feed sprockets provide .0036” (.09 mm) of radial feed
per revolution of the Headstock for a controlled depth of cut.
• The drive gears and bearing surfaces are covered for operator safety.
• The drive gears and bearing surfaces are sealed to protect from dust and chips.
• For the safety of the operator, the controls are away from the rotating Headstock.

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 9
• The modular design, which is easy to maintain, has drive and tooling options.
• The detachable air, electric, or hydraulic motors are easy to handle and have
low axial clearance.
• For maximum robustness and reliable performance in harsh environments, the
components include high strength aluminum and alloy steel construction with
corrosion resistant coatings.
Part Numbers for the Model 600RBL-G2 Clamshell
MODEL 600RBL-G2 CLAMSHELL SERIES - PART NUMBERS
Part Number Model Power*
01-2582 612RBL- G2 Single Air
01-2583 612RBL- G2 Single Hydraulic
01-2584 612RBL- G2 Electric 110V
01-2585 612RBL- G2 Electric 220V
01-2140 614RBL- G2 Single Air
01-2142 614RBL- G2 Single Hydraulic
01-2144 614RBL- G2 Electric 110V
01-2145 614RBL- G2 Electric 220V
01-2146 616RBL- G2 Single Air
01-2148 616RBL- G2 Single Hydraulic
01-2150 616RBL-G2 Electric 110V
01-2151 616RBL- G2 Electric 220V
01-2152 620RBL- G2 Single Air
01-2154 620RBL-G2 Single Hydraulic
01-2156 620RBL- G2 Electric 110V
01-2157 620RBL- G2 Electric 220V
01-2158 624RBL-G2 Single Air
01-2160 624RBL- G2 Single Hydraulic
01-2162 624RBL- G2 Electric 110V
01-2163 624RBL- G2 Electric 220V
01-2165 630RBL- G2 Single Air
01-2167 630RBL-G2 Single Hydraulic
01-2195 630RBL- G2 Electric 110V
01-2196 630RBL- G2 Electric 220V
01-2169 636RBL- G2 Single Air
01-2171 636RBL- G2 Single Hydraulic

TRI TOOL INC.
92-1739 Rev. 220506
10
01-2197 636RBL- G2 Electric 110V
01-2198 636RBL- G2 Electric 220V
01-2173 642RBL- G2 Single Air
01-2175 6 42RBL- G2 Single Hydraulic
01-2199 642RBL- G2 Electric 110V
01-2200 6 42RBL- G2 Electric 220V
* NOTE: Options for Dual Air motor or Dual Hydraulic motor are available as
standard products. Contact Tri Tool Inc. for more information.

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 11
4. SPECIFICATIONS
"A"
"B"
"C"
84.1
3.31
MACHINE
WIDTH
9.7
.38
200.3
7.89
89.9
3.540
MAX SEVER LINE
2.040 [51.8]
MIN SEVER LINE
DIMENSIONS: INCH [MILLIMETER]
Dimensions
Figure 1: Envelope, Model 600RBL-G2 Clamshell
DIMENSIONS
'A' Inside DIA 'B' Outside DIA
C' Maximum
Rotating
Parts DIA
Model
RBL-G2
612 13.75” (349.2mm) 19.85” (504.1mm) 29.32” (744.7mm)
614 15.00" (381.0mm) 21.10" (535.9mm) 30.47" (773.9mm)
616 17.00" (431.8mm) 23.10" (586.7mm) 32.57" (827.2mm)
620 21.00" (533.4mm) 27.10" (688.3mm) 36.67" (931.3mm)
624 25.00" (635.0mm) 31.10" (789.9mm) 41.02" (1041.8mm)
630 31.00" (787.4mm) 37.10" (942.3mm) 47.12" (1196.8mm)
636 37.00" (939.8mm) 43.10" (1094.7mm) 53.22" (1351.7mm)
642 43.00" (1092.2mm) 49.10" (1247.1mm) 59.23" (1504.4mm)

TRI TOOL INC.
92-1739 Rev. 220506
12
Weight by Model
CAUTION
CAUTION: One person may not be able to lift the clamshell. The weight range of the
clamshell models is from 100.0 lb (45.3 kg) to 280.0 lb (127.0 kg).
WEIGHT BY MODEL
BASIC MACHINE WITH TWO DRIVE HOUSINGS
Model RBL-G2 Weight
612 (Single Drive Housing) 100 lb (45.3kg)
614 110 lb (49.9kg)
616 123 lb (55.8 kg)
620 148 lb (67.2 kg)
624 171 lb (77.6 kg)
630 203 lb (92.1 kg)
636 228 lb (103.5 kg)
642 280 lb (127.0 kg)
Mounting Pipe Ranges
Power Requirements
POWER REQUIREMENTS
with Single and Dual Hydraulic Motors 20 gpm at 1250 psi (1.3 L/s at 8619 kPa)
with Dual Air Motors 190 cfm at 90 psi (90 L/s at 621 kPa)
with Single Air Motor 95 cfm @ 90 psi (45 L/s at 621 kPa)
MODEL 600RBL-G2 CLAMSHELL SERIES
6" 7" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42"
612
614
616
620
624
630
636
642
Mounting Pipe Ranges
Model RBL-G2

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 13
Cutting Capacities with Standard Tool Modules
CUTTING CAPACITIES WITH STANDARD TOOL MODULES
Tool Modules Cutting Capacity
Severing with Standard Procedures 2.50" (63.5 mm) wall
Severing and Single Bevel 2.00" (50.8 mm) wall
Severing and Double Bevel 1.50" (38.1 mm) wall
Severing and Beveling w/Special
Procedures 2.50" (63.5 mm) wall
Materials
The following materials are the most commonly machined:
• Carbon steel
• Low alloy steel
• Chrome steel (20% maximum)
• Chrome/molly alloys (rc 32 maximum)
• Austenitic stainless steel
• Inconel
• Aluminum
• Copper
• Copper nickel alloys.

TRI TOOL INC.
92-1739 Rev. 220506
14
5. MAINTENANCE
BEFORE AND AFTER YOU USE THE EQUIPMENT:
1. Wipe the equipment.
2. Examine the equipment for loose or missing parts and for damage.
3. If the weather is humid, spray the equipment with rust preventative.
AFTER EVERY 20 HOURS OF OPERATION:
• Coat the components with a light lm of oil, refer to the arrows in Fig 2. Use a
clean, non-detergent oil, such as SAE 10 (90 SSU) or lighter.
• Lubricate the Male and Female Tool Block Slides and Feed Screw(s).
AFTER EVERY 40 HOURS OF OPERATION:
• Clean and lubricate the Main Gear, Drive Gear,and Tripper Block Assembly.
AS NEEDED:
• If the Tool Blocks collects debris, clean the Tool Blocks and Feed Screws
after operation.
• If there are feed problems, clean and examine the Tool Blocks.
• If Headstock becomes loose on the Clamshell, readjust the 90° Vee
Bearings, Section 5.
Periodic Maintenance
Figure 2: Tool Block Lubrication

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 15
Storage
Before you store the Clamshell or take it out of service for 30 days or more, clean
it, lubricate it, and spray it with a rust preventative.
Adjust the 90° Vee Bearings Pre-Load
CAUTION
CAUTION: You must adjust the vee bearings according to these instructions to decrease
the risk of excessive machine wear or damage that would void the warranty.
1. Loosen the Bearing Lock Screws and Adjustment Eccentric Nuts, about 1/4
turn, refer to Figure 3.
2. Tighten the four Bearing Adjustment Eccentric Nuts until the tight.
3. Center the OD of the gear with the OD of the housing.
4. Lightly turn in the remaining Bearing Adjustment Eccentric Nuts until the
bearings contact the Headstock. The safe torque range on the Bearing
Adjustment Eccentric Nuts is 1 in-lbs (.1 Nm) to 3 in-lbs (.3 Nm).
5. Loosen the four Bearing Adjustment Eccentric Nuts and tighten them so the
bearings are evenly loaded against the gear race.
CAUTION
CAUTION: Do not overtighten the Bearing Adjustment Eccentric Nuts. This accelerates
bearing and gear race wear and decreases available power.

TRI TOOL INC.
92-1739 Rev. 220506
16
Figure 3: Locations of the Eccentric Nuts 612-624 RBL-G2
614RBL-G2
1
2
3
4 5 6
7
8
9
10
11
1213
14
15
16
616RBL-G2
1
2
3
45
6
7
8
9
10
11
12
13
14
15
16
620RBL-G2
1
2
3
4
56 7 8
9
10
11
12
13
14
15
16
17
1819
20
21
22
23
24
624RBL-G2
1
2
3
4
56 7 8
9
10
11
12
13
14
15
16
17
1819
20
21
22
23
24
12
11
10
9
8
7
6
54
3
2
1
16
15
14 13
612RBL-G2
Figure: 3. Locations of Eccentric Nuts 612-624 RBL-G2

Model 612RBL-G2 thru 642RBL-G2 Clamshells
92-1739 Rev. 220506 17
Figure 4: Locations of the Eccentric Nuts 630-642 RBL-G2
630RBL-G2
1
2
3
4
5
678 9 10 1112
13
14
15
16
17
18
19
20
21
22
23
2425
26
27
28
29
30
31
32
636RBL-G2
1
2
3
4
5
67810 11 12 13 1415
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3031
32
33
34
35
36
37
38
39
40
9
642RBL-G2
1
48
12 13
24
25
3637

TRI TOOL INC.
92-1739 Rev. 220506
18
Examine the Main Gear
If the Headstock does not run smoothly, even after you make adjustments,
examine the Main Gear to ensure that chips, dirt, or dust did not damage the gear.
Figure 5: Main and Drive Gears
Drive Gear
Main Gear
Lubricate Drive Gear and Main Gear
1. Remove the Drive Housing(s).
2. Examine both the Drive and Main Gears for chips or burrs and clean.
3. Coat the teeth of the Drive and Main Gear with a lubricant approved by Tri
Tool Inc.