TriangleTube instinct SOLO 110 User guide

WARNING
Application
Guide
SOLO 110 - 155 - 199 & COMBI 155 - 199
NOTICE
• This manual is applicable to all Instinct boilers with AA or no letter in the serial number after the S or C (e.g. IN110SAA000001).
• If this guide does not apply to your boiler, Please visit triangletube.com to obtain the correct application guide.
This document is intended to be used by a
factory trained and qualified heating contractor
or service technician only. Read all Instructions
within this document and within the relevant
Boiler Installation and Maintenance Manual
before proceeding. It is recommended to follow
the procedures in the steps given. Skipping
or missing procedural steps could result in
substantial property damage, serious injury, or
death.
NOTICE
• When receiving the Instinct unit, any claims for damage or shortage in shipment must be filed immediately against the
transportation company by the consignee.
• Customer must register unit within sixty (60) days of installation in order to gain warranty coverage. See Warranty Card for
details.
• Leave all documentation received with appliance with the owner for future reference.
• Installation and service should only be performed by a qualified installer or service technician.
• I nstalla tions and service should be per f or med b y a lic ensed plumber or gas fitt er in the C ommon w ealth of M assachusetts .
2020-52 – Instinct WHB Application
Guide AA or no letter in Serial No.
after S or C
October 4, 2021
THE
ORIGINAL
INNOV AT ORS

Instinct
Application Guide
2
Sections
1. Flexible Pump Configuration .............................................................................................3
2. Pump Selection ............................................................................................................ 5
3. Instinct Solo Piping Diagrams.............................................................................................6
4. Instinct Combi Piping Diagrams ........................................................................................ 13
Figures
Fig. 1: Installer Button....................................................................................................... 3
Fig. 2: Installer Access Code ................................................................................................ 3
Fig. 3: CH & DHW Settings ................................................................................................... 3
Fig. 4: Boiler Settings ........................................................................................................ 3
Fig. 5: Pump Settings ........................................................................................................ 3
Fig. 6: Flexible Pump Config ................................................................................................ 3
Fig. 7: Flex. Relays ................................................................................................................... 4
Fig. 8: Flex. Relay 1 Settings ................................................................................................ 4
Fig. 9: Flex. Relay 1 Save Option ........................................................................................... 4
Fig. 10: Instinct Solo Near Boiler Piping with Closely Spaced Tees...................................................... 6
Fig. 11: Instinct Solo Near Boiler Piping with Hydraulic Separator...................................................... 6
Fig. 12: Instinct Solo - Multiple Zones with Circulators .................................................................. 7
Fig. 13: Instinct Solo - Multiple Zones with Circulators - Domestic Piping Alternate ............................................... 8
Fig. 14: Instinct Solo - Piping with Zone Valves ........................................................................... 9
Fig. 15: Instinct Solo - Piping with Zone Valves - Domestic Piping Alternate........................................................10
Fig. 16: Instinct Solo - Piping with Zone Valves and Zone Valve Control Panel......................................................11
Fig. 17: Instinct Solo - Piping with Zone Valves and Zone Valve Control Panel - Domestic Piping Alternate ..................12
Fig. 18: Instinct Solo - Single Zone with Circulator ...................................................................... 13
Fig. 19: Instinct Solo - Single Zone with Circulator - Domestic Piping Alternate ...................................................14
Fig. 20: Instinct Solo - Multiple Temperature Zones with Circulators ................................................. 15
Fig. 21: Instinct Solo - Multiple Temperature Zones with Circulators - Domestic Piping Alternate .............................16
Fig. 22: Instinct Solo - Cascade Layout.................................................................................... 17
Fig. 23: Instinct Combi Near Boiler Piping with Timesaver Manifold................................................... 18
Fig. 24: Instinct Combi Near Boiler Piping with Hydraulic Separator .................................................. 18
Fig. 25: Instinct Combi - Multiple Zones with Circulators............................................................... 19
Fig. 26: Instinct Combi - Single Zones with Circulator .................................................................. 20
Fig. 27: Instinct Combi - Multiple Temperature Zones with Circulators
............................................... 21
Fig. 28: Instinct Combi - Multiple Zones with Zone Valves .............................................................. 22
Fig. 29: Instinct Combi - Multiple Zones with Zone Valves and Zone Valve Control Panel ..................................22
Tables
Table 1: Instinct Solo Pump Requirements ................................................................................ 5
Table 2: Instinct Preset Pump Configurations ............................................................................ 5

Instinct
Application Guide
3
1. Flexible Pump Configuration
This allows the installer to customize the flexible Pump
Output (relays) to a specific installation arrangement
that is not addressed in the Preset Pump Configuration
options. There is a total of six Pump Output(relays) that
must be set.
1. To access the Installer screen, touching simultane-
ously the up and down soft keys for 3 seconds as
shown in Fig. 1.
Fig. 1: Installer Button
2. Enter the installer access code “054” by using the
LEFT and RIGHT buttons to select a digit and the
UP and DOWN buttons to change the digit. Press
the OK button to enter the access code.
Fig. 2: Installer Access Code
3. Press the OK button while the CH & DHW Settings
icon is highlighted.
Fig. 3: CH & DHW Settings
4. Press the OK button while the Boiler Settings icon
is highlighted.
Fig. 4: Boiler Settings
5. Press the OK button while the Pump Settings op-
tion is highlighted.
Fig. 5: Pump Settings
6. Press the OK button while Flexible Pump Config
option is highlighted.
Fig. 6: Flexible Pump Config

Instinct
Application Guide
4
NOTICE
7. A list of 6 Flex Relays are clickable. These are the
Boiler actions to be edited.
Fig. 7: Flex. Relays
Flex. Relay 3 (P3), Flex. Relay 4 (ERR), Flex. Relay 6 (P4) are not
functional in the Instinct Boilers.
8. Select the relay to be changed. Choose whether
the relay will be on or off for any of the following
calls: CH1, CH2, DHW, MIX OPEN, MIX CLOSE, ERROR,
FLAME.
• When selecting CH1, the relay is activated at CH1
demand.
• When selecting CH2, the relay is activated at CH2
demand.
• When selecting DHW, the relay is activated at DHW
demand.
• Mix Open is not functional in the Instinct Boilers.
• Mix Close is not functional in the Instinct Boilers.
• When selecting ERROR, the relay is activated on
error.
• When selecting FLAME, the relay is activated when
appliance is running and a flame signal has been
detected.
9. Once the Relay's actions have been selected, scroll
down and hit enter on the Save and Exit option
at the bottom. This relay shown in Fig. 8 is set to
turn on the pump wired to the CH1 terminal only
for CH1 calls.
Fig. 8: Flex. Relay 1 Settings
Fig. 9: Flex. Relay 1 Save Option
The options will not be saved when quick exiting (hitting the
house or back arrow at the bottom of the menu.
NOTICE

Instinct
Application Guide
5
2. Pump Selection
Refer to Table 1 for the Boiler pump recommendations when using primary secondary piping.
Table 1: Instinct Solo Pump Requirements
Model
Heating
Capacity
Temperature
Rise
Required
Boiler Flow
Minimum
Boiler Pipe
Size
Minimum Boiler Pump Size
Grundfos
Taco
Wilo
Instinct
Solo 110
102 MBH
20°F
10.2 GPM
1"
UPS 15-58FC
0015-MSF3
Star S 21 F
25°F
8.2 GPM
1"
UPS 15-58FC
007-F5
Star S 21 F
30°F
6.8 GPM
1"
UPS 15-58FC
007-F5
Star S 21 F
35°F
5.8 GPM
1"
UPS 15-58FC
007-F5
Star S 21 F
Instinct
Solo 155
143 MBH
20°F
14.3 GPM
1.25"
UPS 26-99FC
0013-MSF1
Star S 33 FC
25°F
11.4 GPM
1.25"
UPS 26-99FC
0013-MSF1
Star S 33 FC
30°F
9.5 GPM
1"
UPS 15-58FC
0015-MSF3
Star S 21 F
35°F
8.2 GPM
1"
UPS 15-58FC
007-F5
Star S 21 F
Instinct
Solo 199
185 MBH
20°F
18.5 GPM
1.5"
UPS 43-100 F
2400-30-3P
Top S 1.25 x 35
25°F
14.8 GPM
1.25"
UPS 26-99FC
0013-MSF1
Star S 33 FC
30°F
12.3 GPM
1.25"
UPS 26-99FC
0013-MSF1
Star S 33 FC
35°F
10.6 GPM
1"
UPS 15-58FC
0015-MSF3
Star S 21 F
Table 2: Instinct Preset Pump Configurations
Instinct Solo Preset Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2 ON ON OFF
DHW
OFF
OFF
ON
Instinct Combi Preset Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2 ON ON OFF
DHW
OFF
ON
ON

Instinct
Application Guide
6
3. Instinct Solo Piping Diagrams
Fig. 10: Instinct Solo Near Boiler Piping with Closely Spaced Tees
Fig. 11: Instinct Solo Near Boiler Piping with Hydraulic Separator

Instinct
Application Guide
7
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF →ON*
ON
* A custom pump setting is required via flexible pump configuration
Fig. 12: Instinct Solo - Multiple Zones with Circulators
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
8
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF
ON
Note. Instinct Solo is pre-configured for this installation
Fig. 13: Instinct Solo - Multiple Zones with Circulators - Domestic Piping Alternate
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
9
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF →ON*
ON
* A custom pump setting is required via flexible pump configuration
Fig. 14: Instinct Solo - Piping with Zone Valves
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
NOTICE

Instinct
Application Guide
10
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF
ON
Note. Instinct Solo is pre-configured for this installation
Fig. 15: Instinct Solo - Piping with Zone Valves - Domestic Piping Alternate
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
NOTICE

Instinct
Application Guide
11
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF →ON*
ON
* A custom pump setting is required via flexible pump configuration
Fig. 16: Instinct Solo - Piping with Zone Valves and Zone Valve Control Panel
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
NOTICE

Instinct
Application Guide
12
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF
ON
Note. Instinct Solo is pre-configured for this installation
Fig. 17: Instinct Solo - Piping with Zone Valves and Zone Valve Control Panel - Domestic Piping Alternate
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.

Instinct
Application Guide
13
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF →ON*
ON
* A custom pump setting is required via flexible pump configuration
Fig. 18: Instinct Solo - Single Zone with Circulator
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
14
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
OFF
ON
Note. Instinct Solo is pre-configured for this installation
Fig. 19: Instinct Solo - Single Zone with Circulator - Domestic Piping Alternate
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
15
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON→OFF*
ON
OFF
DHW OFF OFF
→
ON* ON
* A custom pump setting is required via flexible pump configuration
Fig. 20: Instinct Solo - Multiple Temperature Zones with Circulators
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
16
NOTICE
Instinct Solo Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON→OFF*
ON
OFF
DHW
OFF
OFF
ON
* A custom pump setting is required via flexible pump configuration
Fig. 21: Instinct Solo - Multiple Temperature Zones with Circulators - Domestic Piping Alternate
Piping layout is shown with a Hydraulic Separator. Closely spaced tees and an air separator can be used as shown in Fig. 10
on page 6.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
17
Fig. 22: Instinct Solo - Cascade Layout

Instinct
Application Guide
18
4. Instinct Combi Piping Diagrams
Fig. 23: Instinct Combi Near Boiler Piping with Timesaver Manifold
Fig. 24: Instinct Combi Near Boiler Piping with Hydraulic Separator

Instinct
Application Guide
19
NOTICE
Instinct Combi Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW
OFF
ON
ON
Note. Instinct Combi is pre-configured for this installation
Fig. 25: Instinct Combi - Multiple Zones with Circulators
Piping layout is shown with a Hydraulic Separator. The Timesaver manifold (INSRKIT84) and air separator can be used as
shown in Fig. 23 on page 18.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.

Instinct
Application Guide
20
NOTICE
Instinct Combi Pump Configuration
Heat Call
Flame
CH Pump
DHW Pump
CH1 ON ON OFF
CH2
ON
ON
OFF
DHW OFF ON ON
Note. Instinct Combi is pre-configured for this installation
Fig. 26: Instinct Combi - Single Zones with Circulator
Piping layout is shown with a Hydraulic Separator. The Timesaver manifold (INSRKIT84) and air separator can be used as
shown in Fig. 23 on page 18.
Layout is shown with separate Circulator and check valve. If using a circulator with internal check valve, the corresponding
check valve is unnecessary.