TriangleTube PRESTIGE Solo PA 110 User manual

1
Prestige
Off Board Spark Ignition Kit
Installation Instructions
Kit Part Number
Kit numbers vary based on boiler size. Additional differ-
ences are needed at higher altitudes. Use the table be-
low to confirm the correct replacement kit is installed
on the boiler.
Low Altitude
(0 - 5,000 ft)
Hi Altitude
(5,000 + ft)
PA 80 PARKIT141 PARKIT151
PA 110 PARKIT142 PARKIT152
PA Excellence PARKIT142 PARKIT152
PA 155 PARKIT143 PARKIT153
PA 175 PARKIT144 PARKIT154
PA 250 PARKIT145 PARKIT155
PA 299 V2* PARKIT146 PARKIT156
PA 399 V2* PARKIT147 PARKIT157
PA 299 V1* PARKIT148 PARKIT158
PA 399 V1* PARKIT149 PARKIT159
Table 1 - Kit Numbers
*See paragraph 1.1 for more details.
DANGER
!
Indicates the presence of a hazardous situa-
tion which, if ignored, will result in substantial
property damage, serious injury, or death.
WARNING
!
Indicates a potentially hazardous situation
which, if ignored, can result in serious injury or
substantial property damage.
NOTICE
Indicates special instructions on installation, opera-
tion or maintenance, which are important to equip-
ment but not related to personal injury hazards.
1.1. V1 and V2 PA299 and PA399 Boilers
There are two different blower/venturi arrangements
that result in two different required ignition kits. The
separate blower and venturi (V2) configuration ap-
plies to PA299s and PA399 with serial numbers after
PA11700. Units with serial numbers below PA117000
have a single piece blower venturi (V1). Some V1
models may have been converted to the V2 config-
uration as well.
Before installing the ignition kit, confirm your blow-
er/venturi configuration. See Engineering Bulletin
dated Oct. 24, 2018 for more information.
WARNING
!
Installation of the wrong replacement kit will
cause the improper operation of the boiler re-
sulting in substantial property damage, serious
injury, or death.
1.2. Purpose
This kit (see Fig. 1 for details) replaces the existing ignit-
er and its wiring, as well as the printed circuit board and
the front cover of the control box on all Prestige boilers .
NOTICE
This modification disables the Alarm Relay
function which is used in several system con-
figurations. Therefore, to allow the heating sys-
tem configuration to be operational, some wire
connections must be modified and some CTRL-
Max settings changed, as required. Please refer
to paragraph 1.6 for more information.
Revision Date: 5/16/2019 2019-12 Prestige Igniter Replc.

2
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
Item Description Qty
1
Igniter 1
Screws, igniter 2
Gasket, igniter 1
2 Bracket, spark generator 1
3Spark generator 1
Wiring, spark generator 1
4 Printed circuit board, ACVMax 1
5 Cover, front, control box 1
Connector, Fast-on (not illustrated) 2
6 “PB” Sticker, S/N adaptation (not shown) 1
7 Combustion Chamber Insulation/gasket (not shown) 1
Fig. 1 - Prestige Solo & Excellence - Ignition Kit
Gr
Br
WBk
V
4 5 6 1 2 3
X15
X 11
6 7 8 9 10 1 2 3 4 5
3 4
1 2
X16
8 9 10 11 12
1 2 3 4 5
13
6
14
7
X2
6 7 8 9 10 1 2 3 4 5
X3
7 8 9 10 11
1 2 3 4 5
12
6
X1
X12 X9 P14
12
X10
12 3 4 123 456
P13
123
123456
F00
X18
5AT Fuse
5AT Fuse
5AT Fuse
123
1
21234123456
X7 X4 X6 X5
F01
3
1
5
2
4
Bk. Black
Br. Brown
R. Red
V. Violet
W. White
Gr. Green

3
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
1.3. Initial task
Write down all the appliance settings and the chosen
configuration for reference before bringing any change
to the appliance. A reference table is provided on the
last page of this document.
1.4. Boiler preparation
1.4.1 Required Tools and Material
• Flathead and Phillips Screwdriver
• Torx 20 Wrench
1.4.2 Combustion Chamber Insulation
1. The Ignition kit is shipped with a new combustion
chamber 2in1 insulation/gasket. This may need to
be installed with the new ignition kit. Boilers with
serial number before those listed in the table below
need to be replaced.
Model Serial Number
PA80 PA132660
PA110 PA131779
PA155 PA13163
PA175 PA127120
PA250 PA137281
PA299 PA127280
PA399 PA128691
PA Excellence PA131819
2. If the Prestige serial number is after the listed num-
ber above, no change is required to the insulation/
gasket.
3. Refer to the installation manual for installation pro-
cedure.
1.4.3 Procedure
4. Turn the boiler off by pressing the power switch
5. Disconnect electrical power at the external electric box
• Avoid electrical shock by disconnecting the
electrical supply prior to performing any operation
on the internal parts of the boiler.
• Before any operation on the internal components
of the appliance, allow the appliance to cool
down to room temperature. Some components
can be very hot.
• Failure to comply will result in substantial property
damage, serious injury, or death.
DANGER
6. Shut off the gas supply to the boiler at the main manual
shut off valve.
7. Remove boiler front panel to access the electronic
board and the burner (See Fig. 2).
x 3
Fig. 2 - Prestige Solo & Excellence - Front Panel Removal
8. Disconnect the black ignition cable from the front
of the electronic box.
9. Open the front cover of the electronic box (See Fig. 3).
Discard the cover.
1
2
Fig. 3 - Prestige Solo & Excellence - Removal of Control Box
Front Cover
10. Disconnect the igniter wiring from the igniter. Discard.
11. Using the Torx wrench, release two screws and
remove the igniter and gasket from the burner
mounting plate. Discard all.
If the gasket is stuck on the igniter support, use
a flat head tool and release it carefully from the
surface. Be careful not to scratch the surface.
NOTICE

4
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
1.5. Kit installation
1.5.1 Required tools and material
• Wrench, Torx, 25
• Wrench, 10 mm
1.5.2 Installation of Igniter and Spark Generator
1. Install the new igniter, with its new gasket, on the
burner mounting plate support (See Fig. 4).
2. Tighten 2 igniter screws by hand, then torque
screws between 13 and 18 lbf-in.
Do not exceed the recommended max. torque
value for the igniter attachment screws to pre-
vent the igniter stems from distorting.
3. Connect the ignition wire to the spark generator (1). Slide
the protection sleeve (2) over the connector (See Fig. 5).
Fig. 4 - Prestige Solo & Excellence - New igniter Installation
4. Remove the blower clamp screw (A). Retain for rein-
stallation. (See Fig. 6).
Fig. 5 - Prestige Solo & Excellence - Ignition Wire Connection
1
2
5. Locate the spark generator with bracket (B) on the
blower clamp (A), aligning bracket hole with blow-
er clamp hole. (See Fig. 6).
6. Reinstall the blower clamp screw (A) to secure
the spark generator bracket to the blower clamp.
Torque screw between 62 and 71 lbf-in.
7. Install the igniter cable boot so that the cable is
smooth with no sharp bends and doesn’t curl on
itself. See Fig. 7 & Fig. 8.
8. Connect the spark generator connector (C) to the
new igniter.
A
B
C
Fig. 6 - Prestige Solo & Excellence - Spark Generator Installation
Fig. 7 - Prestige Solo 155 to 399 - Igniter Kit Installed
Fig. 8 - Prestige Solo & Excellence - Igniter Cable Installation
OK NO
1.5.3 Printed Circuit Board replacement
1. Disconnect violet wire (ionization current return)
(See Fig. 13) from circuit board ground connection.
Discard the wire.
2. Disconnect all wire terminals from the board.
3. Remove the circuit board and discard according to
applicable local regulations (See Fig. 9).
4. Install new circuit board, making sure it is secured in
the retaining clips (See Fig. 10).
NOTICE

5
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
1
2
Fig. 9 - Prestige Solo & Excellence - Removal of old PCB
4 5 6 1 2 3
X15
X11
6 7 8 9 10 1 2 3 4 5
3 4
1 2
X16
8 9 10 11 12 12345
13
6
14
7
X2
6 7 8 9 10 1 2 3 4 5
X3
7 8 9 10 11 12345
12
6
X1
X12 X9 P14
12
X10
12 3 4 123 456
P13
123
123456
F00
X18
5ATFuse
5ATFuse
5ATFuse
123
1
21234123456
X7 X4 X6 X5
CLICK
NEW
Fig. 10 - Prestige Solo & Excellence - Installation of new PCB
5. Reconnect all wire terminals to the new circuit
board terminals, except P14, 1&2 (See Fig. 13).
6. Route the wiring over the top of the control box.
7. Connect the spark generator power supply con-
nector to the free receptacle of the P14 terminal
(pins 1&2) of the PCB (See Fig. 14).
8. Connect the violet ground wire to the ground con-
nection on the PCB, and on the ground lug located
on the igniter bracket (See Fig. 14).
9. Connect the green ground wire from the spark
generator to the ground tab located at the bottom
right hand side of the chassis (See Fig. 14).
10. Protect the bare pins of former P14 connector using
2 Fast-on connectors.
11. Route the wiring (unconnected former P14 con-
nector included) in the plastic retaining clip located
at the rear of the control box.
12. Install the new control box front cover (See Fig. 11).
13. Connect the brown ionization cable at the front of
the control box (See Fig. 11).
14. Reuse the Control Board box to ship the old control
board to Triangle Tube and using the preprinted
shipping label.
2
1
NEW
New connection
location
Fig. 11 - Prestige Solo & Excellence - Installation of new Front Cover
1.5.4 Follow-up Tasks
1. Perform any required configuration change in the wir-
ing and CTRLMax setup according to Paragraph 1.6.
2. Reinstall the boiler front panel.
3. On the rating plate of the appliance, cover the “PA”
of the Serial Number with the “PB” sticker provid-
ed with the kit. This will indicate that the boiler has
been upgraded with the ignition kit, for future ref-
erence. See Fig. 12.
Fig. 12 - Prestige Solo & Excellence - Rating Plate Correction
PB Stick here
1.5.5 Testing
1. Start up the boiler, refer to the Installation Manual of
your appliance for the correct procedure and settings.
2. Should hard ignition still occur, please check the
condition of the combustion chamber 2-in-1 insu-
lation. Refer to the Installation Manual of your ap-
pliance for the correct removal procedure. (See Fig.
15 and refer to following step).
3. Replace the combustion chamber 2-in-1 insulation if:
• There are released stitches around the igniter
location hole (See Fig. 15, Detail B).
• The insulation cloth shows frayed areas around
the igniter location hole (See Fig. 15Detail A)
Refer to the installation manual of your appliance
for part reference and installation procedure.

6
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
456 123
X15
X 11
678910
12345
3 4
1 2
X16
8 9 10 11 12 12345
13
6
14
7
X2
678910
12345
X3
78910 11 12345
12
6
X1
X12 X9 P14
123 4 123 456
P13
123
F00
X10
12
V
V
Bk
123
1
21234123456
X7 X4 X6 X5
X18
W
Bk
56 34 12
5AT Fuse
5AT Fuse
5AT Fuse
456 123
X15
X 11
678910
12345
3 4
1 2
X16
8 9 10 11 12 12345
13
6
14
7
X2
678910
12345
X3
78910 11 12345
12
6
X1
X12 X9 P14
123
4
123
456
P13
123
F00 F01
X10
12
V
Gr
Br
Br
123
1
21234123456
X7 X4 X6 X5
X18
GND
56 34 12
W Bk
5AT Fuse
5AT Fuse
5AT Fuse
Fig. 13 - Prestige Solo & Excellence- PCB Wiring - Pre modication
Protect bare pins with
Fast-on connectors, then
store connector and wiring
at the rear of control box
with retaining clips.
456 123
X15
X 11
678910
12345
3 4
1 2
X16
8 9 10 11 12 12345
13
6
14
7
X2
678910
12345
X3
78910 11 12345
12
6
X1
X12 X9 P14
123 4 123 456
P13
123
F00
X10
12
V
V
Bk
123
1
21234123456
X7 X4 X6 X5
X18
W
Bk
56 34 12
5AT Fuse
5AT Fuse
5AT Fuse
456 123
X15
X 11
678910
12345
3 4
1 2
X16
8 9 10 11 12 12345
13
6
14
7
X2
678910
12345
X3
78910 11 12345
12
6
X1
X12 X9 P14
123
4
123
456
P13
123
F00 F01
X10
12
V
Gr
Br
Br
123
1
21234123456
X7 X4 X6 X5
X18
GND
56 34 12
W Bk
5AT Fuse
5AT Fuse
5AT Fuse
Bk. Black
Br. Brown
R. Red
V. Violet
W. White
Gr. Green
Fig. 14- Prestige Solo & Excellence - PCB Wiring - Post Modiciation

7
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
A B
Fig. 15 - Prestige Solo & Excellence - Combustion chamber 2-in-1 Insulation Damages

8
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
1.6. Configuration Changes
1.6.1 Wiring
Following the printed circuit board replacement and
wiring changes, the ALARM relay function is no longer
available for the configurations that use it. Therefore,
anything wired to the Alarm relay needs to be rewired
to a different relay if required (see table below).
In some configurations, the Error function will
no longer be available. Please contact your
Triangle Tube assistance.
NOTICE
Preset
cong
Page * Connected
to
Reconnect
to
ACVMax setup (Flexible
pump cong)
Remark
1 18
ALARM FLAME
Flex. Relay 5 to be set to ERR :
FLAME: OFF
ERROR: ON
2 19
3 20
4 21
5 22
6 23
8 25
10/11** 24** ALARM Pump 3
Flex Relay 3 to be set to
MIX OPEN:
MIX OPEN: ON
ONLY if no additional pump is con-
nected to Flex Relay 3 (P3).
If a pump is connected, please con-
tact your TTP assistance.
7 - Error function not available anymore
9 26 Error function not available anymore
10 27
These configurations are no longer available (no available relay for the motor open function that was
implemented by the Error relay). Please contact your TTP assistance.
11 28
12 29
13 30 Error function not available anymore
* refer to the manual “Prestige Control Application Supplement - ACVMax”, 2015-10
** The configuration mentioned on this page in the manual is mistakenly identified 7. It should be 11 (or possibly 10)
1.6.2 CTRLMax Setup
Additionally, the setting of the relevant Flex relays needs
to be adapted through the Installer menu, as indicated
on the next page.

9
PRESTIGE SOLO & EXCELLENCE IGNITION KIT - INSTALLATION INSTRUCTIONS
Preset
Pump
Config
Flex Relays Functions
Flex Relay
1
Flex Relay
2
Flex Relay
3
Flex Relay
4
Flex Relay
5
Flex Relay
6
Pre-Mod
Configuration
Post-Mod
Configuration
1.6.5 Configuration Record
Flexible Pump Cong
Flex. Relay 1 (CH)
Flex. Relay 2 (DHW)
Flex. Relay 3 (P3)
Flex. Relay 4 (ERR)
Flex. Relay 5 (Flame)
Flex. Relay 6 (P4)
Flex. Relay 3 (P3)
CH1 / CV1 O
CH2 / CV2
O
DHW / ECS / SWW O
MIX OPEN On
MIX CLOSE O
ERROR O
FLAME O
Flexible Relay 5 (Flame)
CH2 / CV2 O
DHW / ECS / SWW O
MIX OPEN O
MIX CLOSE O
ERROR On
FLAME O
Save & Exit
Boiler Settings
Boiler Settings
Prestige Model Solo
Lockout Temp. 105°C
Modbus Address 1
Pump settings
Pump Settings
Current Pump Cong Modied
Preset Pump Cong
Flexible Pump Cong
Flexible Pump Cong
Flex. Relay 1 (CH)
Flex. Relay 2 (DHW)
Flex. Relay 3 (P3)
Flex. Relay 4 (ERR)
Flex. Relay 5 (Flame)
Flex. Relay 6 (P4)
Flex. Relay 5 (Flame)
CH1 / CV1 O
CH2 / CV2
O
DHW / ECS / SWW O
MIX OPEN O
MIX CLOSE O
ERROR On
FLAME O
Flexible Relay 5 (Flame)
CH2 / CV2 O
DHW / ECS / SWW O
MIX OPEN O
MIX CLOSE O
ERROR On
FLAME O
Save & Exit
1.6.3 Alarm relay function moved to the Flex relay 5 (Flame)
1.6.4 Alarm Relay function moved to the Flex Relay 3 (P3)