TriangleTube Prestige Solo 60 Manual

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
WARNING
*INS
*INST TA AL LL LA AT TION ION A AN D M N D M A AI N I N T TE N E N A ANCE* NCE*
M
MA AN U N U A
AL L
NOTICE
2007-2 Manual Prestige Solo 60/175/250/399 - Revised 09/22/08
If the information in this manual is not followed exactly,afireor explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
-Do not try to light any appliance
-Do not touch any electrical switch; do not use any phone in your building.
-Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
-If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
prestige
Solo 60
Solo 175
Solo 250
Solo 399
Water Boiler
Series III
L
I
S
T
E
D

Table of Contents
i
PRODUCT AND SAFETY INFORMATION
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION I - PRE-INSTALLATION ITEMS
Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Boiler Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Boiler Freeze Protection Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION II - COMBUSTION AIR AND VENTING
Combustion Air Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ventilation and Combustion Air Requirements - Direct Vent . . . . . . . . . . . 6
Ventilation and Combustion Air Requirements - Category IV . . . . . . . . . . 6
Methods of Accessing Combustion Air into a Space - Category IV . . . . . . 7
-Indoor Combustion Air..................................7
-Outdoor Combustion Air................................7-8
-Combination of Indoor and Outdoor Combustion Air. . . . . . . . . . 8-9
Combustion Air and Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal of an Existing Boiler from a Common Vent System . . . . . . . . . . 10
Commonwealth of Massachusetts Installation . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION III - UNIT PREPARATIONS
HandlingInstructions..........................................12
Wall Mounting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wall Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wall Bracket Installation - Stud Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Wall Bracket Installation - Solid Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BoilerMounting..............................................13
SECTION IV - BOILER PIPING
General Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Low Water Cut Off Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Additional Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Backflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table of Contents
ii
Boiler System Piping Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Expansion Tank and Makeup Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Diaphragm Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Closed-Type Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Domestic Hot Water System Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System Piping - Zone Circulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Near Boiler Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Piping - Through Boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Piping - Radiant Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Piping - Special Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Piping - Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . 19
DHW Boiler Piping with PRESTIGE Solo and SMART . . . . . . . . . . . . . . 20
Central Heating System Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24
SECTION V-INSTALLING VENT / COMBUSTION AIR & CONDENSATE DRAIN
Installing Vent and Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing Condensate Drain Assembly.............................25-26
SECTION VI - GAS PIPING
GasSupplyPipingConnection...................................27
Natural Gas
PipeSizing-NaturalGas .................................28
Natural Gas Supply Pressure Requirements. . . . . . . . . . . . . . . . . . . 28
Propane Gas
PipeSizing-PropaneGas ................................29
Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . 29
Gas Valve/Venturi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION VII - INTERNAL WIRING
General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Module Circulator AMP Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring Tool Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Internal Factory Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION VIII - EXTERNAL WIRING
Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Line Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

iii
Table of Contents
Domestic Hot Water Aquastat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34
CH and DHW Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
System Circulator - Zone Valve Application . . . . . . . . . . . . . . . . . . . . . . . . 34
External Modulating Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Outdoor Reset Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Additional 24V Limit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
External Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36
SECTION IX - START-UP PREPARATION
Check Boiler System Water Chemistry
Water pH Level 6.0 to 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Water Hardness Less Than 7 Grains. . . . . . . . . . . . . . . . . . . . . . . . . 37
Chlorinated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Flush Boiler and Domestic System to Remove Sediment . . . . . . . . . . . . . . 37
Check and Test Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Use of Antifreeze in the Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Filling the Boiler System .......................................38
Check Low Water Cut-OffDevice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check for Gas Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check ThermostatCircuit.......................................39
Inspection of Condensate Drain Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 39
SECTION - START-UP PROCEDURES
FinalChecksBeforeStart-Up....................................40
PRESTIGESoloStart-Up.......................................40
If PRESTIGE Solo Does Not Start Correctly . . . . . . . . . . . . . . . . . . . . . . . 40
Check the PRESTIGE Solo and System . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41
OperatingInstructions..........................................42
Set Boiler CH Target Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operation Verification - Space Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44
Operation Verification - Domestic Hot Water . . . . . . . . . . . . . . . . . . . . . . . 44
Boiler Control Display
StandbyMode..........................................45-46
Setting the Boiler Parameters
Parameter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Accessing Boiler Information
Information Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Error (Hard Lockout) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

iv
Table of Contents
SECTION XI - OUTDOOR RESET CONTROL
Mounting the Outdoor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wiring the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Summer/Winter Switch at Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Adjusting Outdoor Reset Curve
CH Maximum Boiler Operating Setpoint (Parameter 4) . . . . . . . . . 51
CH Minimum Boiler Operating Setpoint (Parameter 10) . . . . . . . . 51
CH Reset Curve Coldest Day (Parameter 11) . . . . . . . . . . . . . . . . . 51
CH Reset Curve Warmest Day (Parameter 12) . . . . . . . . . . . . . . . . 52
Entering MCBA Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Changing a Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Outdoor Reset Curve Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SECTION XII - EXTERNAL MODULATING CONTROL
WiringtheModulatingController ................................54
ParameterAdjustment..........................................54
Programming of External Modulating Control . . . . . . . . . . . . . . . . . . . . . . 54
Factory Setting for Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SECTION XIII - CHECK-OUT PROCEDURES
Check-Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SECTION XIV - INSTALLATION RECORD
Installation Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SECTIONS XV - MAINTENANCE SCHEDULE
Service Technician - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Owner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
SECTION XVI - MAINTENANCE PROCEDURES
Maintenance Procedures
Reported Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Check Surrounding Area..................................59
Inspect Burner Area .....................................59
Check System Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Clean Condensate Drain Assembly .........................60
Check Ventilation Air Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

v
Table of Contents
Inspect Vent and Combustion Air Piping . . . . . . . . . . . . . . . . . . . . . 60
Check Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Check Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Check Boiler Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Inspection of Ignition Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Check Ignition Wiring and Ground Wiring . . . . . . . . . . . . . . . . . . . 61
Check Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Check Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Perform Start-Up and Checkout Procedure . . . . . . . . . . . . . . . . . . . 62
Check Burner Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Check Flame Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Check Combustion Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Check Flue Gas Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Clean Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64
Review with Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Handling Previously Fired Combustion Chamber Insulation . . . . . 64
REPLACEMENT PARTS
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-71
PRODUCT SPECIFICATIONS
Specifications................................................72-81

Product & Safety Information
1
Indicates the presence of a hazardous
situation which, if ignored, will result in
death, serious injury or substantial
property damage.
Indicates a potentially hazardous situa-
tion which, if ignored, can result in
death, serious injury or substantial
property damage.
Indicates a potentially hazardous situa-
tion which, if ignored, may result in
minor injury or property damage.
Indicates special instructions on installa-
tion, operation or maintenance, which
are important to equipment but not
related to personal injury hazards.
Indicates recommendations made by
Triangle Tube for the installers which
will help to ensure optimum operation
and longevity of the equipment
BEST PRACTICES
NOTICE
CAUTION
WARNING
DANGER
The following terms are used throughout this manual to bring attention to the presence of
potential hazards or important information concerning the product.
Triangle Tube reserves the right to modify the technical specifications and components of
its products without prior notice.
NOTICE
Definitions

2
Do not use this appliance if any part
has been under water. Immediately call
aqualified service technician to inspect
the appliance and to replace any part of
the control system which has been
under water.
WHAT TO DO IF YOU SMELL GAS
-Do not try to light any appliance
-Do not touch any electrical switch; do
not use any phone in your building.
- Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
-If you cannot reach your gas suppli-
er, call the fire department.
Installation and service must be per-
formed by a qualified installer,service
agency or the gas supplier.
Should overheating occur or the gas
supply fails to shut off, turn OFF the
manual gas control valve external to
the appliance.
DO NOT add cold make up water when
the boiler is hot. Thermal shock can
cause potential cracks in the heat
exchanger.
When servicing the boiler:
- Avoid electrical shock by discon-
necting the electrical supply prior to
performing maintenance.
CAUTION
WARNING
WARNING
WARNING
DANGER
Product & Safety Information
Qualified Installer:
Prior to installing this product read all
instructions included in this manual and all
accompanying manuals/documents with this
appliance. Perform all installation steps
required in these manuals in the proper
order given. Failure to adhere to the guide-
lines within these manuals can result in
severe personal injury, death or substantial
property damage.
Homeowner:
- This product should be maintained /
serviced and inspected annually by a
qualified service technician.
-This manual is intended for use by a
qualified Installer/Service Technician.
Please reference the unit’s model num-
ber and the serial number from the rat-
ing label, on the backside of the control
panel when inquiring about service or
troubleshooting.
Triangle Tube accepts no liability for any
damage resulting from incorrect instal-
lation or from the use of components or
fittings not specified by Triangle Tube.
NOTICE
NOTICE
WARNING

Pre-Installation Items
3
SECTION I - Pre-Installation Items
Code Compliance
This product must be installed in accordance to
the following:
- All applicable local, state, national and
provincial codes, ordinances, regula-
tions and laws.
- For installations in Massachusetts, code
requires the boiler to be installed by a
licensed plumber or gas fitter, and if
antifreeze is utilized, the installation of
areduced pressure backflow preventer
device is required in the boiler’s cold
water fill or make up water supply line.
- For installation in Massachusetts all direct
vented appliances must comply with the
guidelines as outlined on page 11.
-The National Fuel Gas Code NFPA54/
ANSI Z 223.1 - Latest edition.
- National Electric Code ANSI/NFPA 70.
-For installations in Canada -“Installation
Code for Gas Burning Equipment”
CGA/B149.1 or B149.2 Canadian
Electrical Code Part 1 CSA C22.1.
- Standards for Controls and Safety
Devices for Automatically Fired Boilers,
ANSI/ASME CSD-1, when required.
The PRESTIGE Solo boiler gas manifold
and gas controls meet the safe lighting and
other performance requirements as speci-
fied in ANSI Z21.13 latest edition.
Determining Product Location
Before locating the PRESTIGE SOLO check
for convenient locations to:
- Heating system piping
-Venting
- Gas supply piping
- Electrical service
Ensure the boiler location allows the combus-
tion air/vent piping to be routed directly through
the building and terminate properly outside with
aminimum amount of length and bends.
Ensure the area chosen for the installation of the
PRESTIGE Solo is free of any combustible
materials, gasoline and other flammable liquids.
Failure to remove or maintain the area
free of combustible materials, gasoline
and other flammable liquids or vapors
can result in severe personal injury,
death or substantial property damage.
Ensure the PRESTIGE Solo and its controls
are protected from dripping or spraying water
during normal operation or service.
The PRESTIGE Solo should be installed in a
location so that any water leaking from the
boiler or piping connections or relief valve will
not cause damage to the area surrounding the
unit or any lower floors in the structure.
Boiler Replacement
If the PRESTIGE Solo is replacing an existing
boiler, the following items should be checked
and corrected prior to installation:
- Boiler piping leaks and corrosion.
-Improper location and sizing of the
expansion tank on the boiler heating
loop.
- If applicable, level and quality of freeze
protection within the boiler system.
Recommended Clearances
The PRESTIGE Solo is approved for zero
clearance to combustibles, excluding vent and
boiler piping.
- Boiler Piping - 1/4 inch from com-
bustible materials.
WARNING
NOTICE

Pre-Installation Items
-Reference the appropriate vent supple-
ment for clearance requirements.
To provide serviceability to the unit it is
recommended that the following clear-
ances be maintained:
Top boiler jacket - 24 inches [610 mm].
Front - 24 inches [610 mm].
Bottom boiler piping - 24 inches [610
mm].
Rear - 0 inches
Sides - 6 inches [153 mm]
If the clearances listed above cannot be
maintained or the enclosure in which the
boiler is installed is less than 85 cubic feet,
the space must be ventilated. See page 6
for ventilation requirements.
When maintaining zero clearance or less
than recommended clearances, some
product labeling may become hidden
and unreadable.
When installing the PRESTIGE Solo in
aconfined space, sufficient air must be
provided for proper combustion and
venting and to allow,under normal oper-
ating conditions, proper air flow around
the product to maintain ambient temper-
atures within safe limits to comply with
the National Fuel Gas Code NFPA 54 -
latest edition.
Residential Garage Installations
When installing the PRESTIGE Solo in a resi-
dential garage, the following special precautions
per NFPA 54/ANSI Z223.1 must be taken:
- Mount the unit a minimum 18 inches
[458 mm] above the floor level of the
garage. Ensure the burner and ignition
devices / controls are no less than 18
inches [458 mm] above the floor level.
- Locate or protect the unit in a manner
so it cannot be damaged by a moving
vehicle.
Boiler Freeze Protection Feature
The boiler control has a freeze protection feature
built in. This feature monitors the boiler temper-
ature and responds as follows when no call for
heat is present:
- 46ºF Boiler circulator is ON
-38ºF Boiler circulator is ON and burner
operates at low fire
- 50ºF Burner OFF and boiler circulator
operates for approximately 10 minutes
The boiler freeze protection feature is
disabled during a hard lockout, however
the CH circulator will operate.
The boiler freeze protection feature is
designed to protect the boiler. The boiler
should be installed in a primary/sec-
ondary piping arrangement if it is
installed in an unheated space or
exposed to water temperatures of 46ºF or
less. See Section IV for primary/sec-
ondarypiping examples. See Section IX
for antifreeze guides.
CAUTION
CAUTION
WARNING
NOTICE
WARNING
BEST PRACTICES
4

Combustion Air and Venting
5
SECTION II - Combustion Air and
Venting
Combustion Air Contamination
If the PRESTIGE Solo combustion air
inlet is located in any area likely to cause
or contain contamination, or if products,
which would contaminate the air cannot
be removed, the combustion air must be
repiped and terminated to another loca-
tion. Contaminated combustion air will
damage the unit and its burner system,
resulting in possible severe personal
injury, death or substantial property
damage.
Do not operate a PRESTIGE Solo if its
combustion air inlet is located near a
laundry room or pool facility. These
areas will always contain hazardous con-
taminants.
Pool and laundry products and common
household and hobby products often
contain fluorine or chlorine compounds.
When these chemicals pass through the
burner and vent system, they can form
strong acids. These acids can create cor-
rosion of the heat exchanger, burner
components and vent system, causing
serious damage and presenting a possi-
ble threat of flue gas spillage or water
leakage into the surrounding area.
Please read the information listed below.
If contaminating chemicals arelocated
near the area of the combustion air inlet,
the installer should pipe the combustion
air inlet to an outside area free of these
chemicals per SECTION V of this
installation manual.
Potential contaminating products
- Spray cans containing chloro/fluorocar-
bons
- Permanent Wave Solutions
- Chlorinated wax
- Chlorine - based swimming pool chem-
icals / cleaners
- Calcium Chloride used for thawing ice
- Sodium Chloride used for water soft-
ening
- Refrigerant leaks
- Paint or varnish removers
- Hydrochloric acid / muriatic acid
- Cements and glues
- Antistatic fabric softeners used in
clothes dryers
-Chlorine-type bleaches, detergents, and
cleaning solvents found in household
laundry rooms
- Adhesives used to fasten building prod-
ucts and other similar products
Areas likely to contain these products
-Dry cleaning / laundry areas and estab-
lishments
-Beauty salons
- Metal fabrication shops
- Swimming pools and health spas
- Refrigeration Repair shops
- Photo processing plants
- Auto body shops
- Plastic manufacturing plants
- Furniture refinishing areas and estab-
lishments
- New building construction
- Remodeling areas
- Garages with workshops
WARNING
WARNING

6
Combustion Air and Venting
Ventilation and Combustion Air
Requirements - Direct Vent
A Direct Vent appliance utilizes uncontamined
outdoor air (piped directly to the appliance) for
combustion.
For Direct Vent installations, involving only
the PRESTIGE Solo, in which the minimum
service clearances are maintained as listed on
page 4, no ventilation openings are required.
For Direct Vent, zero clearance installations
involving only the PRESTIGE Solo, the space
/enclosure must provide two openings for ven-
tilation. The openings must be sized to provide
1square inch of free area per 1,000 BTUH of
boiler input. The openings shall be placed 12
inches from the top of the space and 12 inches
from the floor of the space.
For installations in which the PRESTIGE Solo
shares the space with air movers (exhaust fan,
clothes dryers, fireplaces, etc.) and other com-
bustion equipment (gas or oil) the space must
be provided with adequate air openings to pro-
vide ventilation and combustion air to the
equipment. Toproperly size the ventilation /
combustion air openings, the installer must
comply with the National Fuel Gas Code
NFPA 54, ANSI Z223.1 for installations in the
U.S or CSA B149.1 and B149.2 for installa-
tions in Canada.
The space must be provided with venti-
lation / combustion air openings proper-
ly sized for all make-up air requirements
(exhaust fans, clothes dryers, fireplaces,
etc.) and the total input of all appliances
located in the same space as the PRES-
TIGE Solo, excluding the input of a
Direct Vent PRESTIGE Solo which uses
combustion air directly from the outside,
thus additional free area for the open-
ings is not required. Failure to provide
or properly size the openings could
result in severe personal injury, death or
substantial property damage.
Ventilation and Combustion Air
Requirements - Category IV
A Category IV appliance utilizes uncontami-
nated indoor or outdoor air (surrounding the
appliance) for combustion.
In order to reduce the potential risks
associated with indoor contaminates
(listed on page 5), flammable vapors and
tight housing construction (little or no
infiltration air), it is recommended to
pipe uncontaminated combustion air
directly from the outdoors to the appli-
ance. This practice also promotes higher
system efficiency by reducing heated
indoor air from being exhausted from
the house and replaced by cold infiltra-
tion air into the house.
For installations in which the PRESTIGE Solo
shares the space with air movers (exhaust fan,
clothes dryers, fireplaces, etc.) and other com-
bustion equipment (gas or oil) the space must be
provided with adequate air openings to provide
ventilation and combustion air to the equipment.
Toproperly size the ventilation / combustion air
openings, the installer must comply with the
National Fuel Gas Code NFPA 54, ANSI Z223.1
for installations in the U.S or CSA B149.1 and
B149.2 for installations in Canada, as referenced
in this section of the manual and titled Methods
of Accessing Combustion Air into a Space.
The space must be provided with venti-
lation / combustion air openings proper-
ly sized for all make-up air requirements
(exhaust fans, clothes dryers, fireplaces,
etc.) and the total input of all appliances,
including the PRESTIGE Solo when
located in the same space. Failure to pro-
vide or properly size the openings could
result in severepersonal injury,death or
substantial property damage.
WARNING
BEST PRACTICES
WARNING

7
Combustion Air and Venting
Methods of Accessing Combustion Air Into A
Space - Category IV
Indoor Combustion Air
The methods listed in this section for
accessing Indoor Combustion Air
assume that the infiltration rate is ade-
quate and not less than .40 ACH. For
infiltration rates less than .40 ACH, ref-
erence the NFPA 54 National Fuel Gas
Code for additional guidance.
Opening Size and Location
Openings used to connect indoor spaces shall
be sized and located in accordance with the
following see Fig. 1:
-Combining spaces on the same story.
Each opening shall have a minimum
free area of 1 sq. in./1000 Btu/hr of the
total input rating of all gas utilization
equipment in the space, but not less than
100 sq. inches. One opening shall com-
mence within 12 inches of the top, and
one opening shall commence within 12
inches of the bottom of the enclosure.
The minimum dimension of air open-
ings shall be not less than 3 inches.
-Combining spaces in different stories.
The volumes of spaces in different sto-
ries shall be considered as communicat-
ing spaces where such spaces are con-
nected by one or more openings in
doors or floors having a total minimum
free area of 2 sq. in./1000 Btu/hr of
total input rating of all gas utilization
equipment.
Outdoor Combustion Air
Isolating the combustion appliance room
from the rest of the building and bring-
ing in uncontaminated outside air for
combustion and ventilation is always
preferred.
Opening Size and Location
The minimum dimension of air openings shall
be not less than 3 inches
Openings used to supply combustion and ven-
tilation air shall be sized and located in accor-
dance with the following:
One Permanent Opening Method. See Fig. 2
One permanent opening, commencing within 12
in. of the top of the enclosure, shall be provided.
The equipment shall have clearances of at least 1
inch from the sides and 6 in. from the front of the
appliance. The opening shall directly communi-
cate with the outdoors or shall communicate
through a vertical or horizontal duct to the out-
doors or spaces that freely communicate with the
outdoors and shall have a minimum free area of
the following:
-1sq. in./3000 Btu/hr of the total input
rating of all equipment located in the
enclosures, and
- Not less than the sum of the areas of all
vent connectors in the space.
BEST PRACTICES
NOTICE
All Combustion Air from Adjacent
Indoor Spaces Through Indoor
Combustion Openings
Fig. 1:

8
Combustion Air and Venting
Two Permanent Openings Method.
Two permanent openings, one commencing
within 12 in. of the top and one commencing
within 12 in. of the bottom of the enclosure,
shall be provided. The openings shall commu-
nicate directly,or by ducts, with the outdoors
or spaces that freely communicate with the out-
doors, as follows:
- Where directly communicating with the
outdoors or where communication to the
outdoors is through vertical ducts, each
opening shall have a minimum free area
of 1 sq. in./4000 Btu/hr of total input rat-
ing of all equipment in the enclosure.
See Fig.3.
-Where communicating with the out-
doors is through horizontal ducts, each
opening shall have a minimum free
area of not less than 1 sq.in./2000
Btu/hr of total input rating of all equip-
ment in the enclosure. See Fig. 4.
Combination of Indoor and Outdoor
Combustion Air
Indoor Openings: Where used, openings con-
necting the interior spaces shall comply with
the Indoor Combustion Air section on page 7.
All Combustion Air from Outdoors
Through One Permanent Air
Opening
Fig. 2: All Combustion Air from Outdoors
Through Ventilated Attic
Fig. 3:
All Combustion Air from Outdoors
Through Horizontal Ducts
Fig. 4:

9
Combustion Air and Venting
Outdoor Opening(s) Location. Outdoor open-
ing(s) shall be located in accordance with the
Outdoor Combustion Air section.
Outdoor Opening(s) Size. Outdoor opening(s) shall
be calculated in accordance with the following:
-The ratio of the interior spaces shall be
the available volume of all communi-
cating spaces divided by the required
volume.
-The outdoor size reduction factor shall
be 1 minus the ratio of interior spaces.
-The minimum size of outdoor open-
ing(s) calculated in accordance with the
above outdoor air section multiplied by
the reduction factor. The minimum
dimension of air openings shall not be
less than 3 in.
Do not install the PRESTIGE Solo into a
common vent with other gas or oil appli-
ances. This may cause flue gas spillage or
appliance malfunction, resulting in possi-
ble severe personal injury, death or sub-
stantial property damage.
Combustion Air and Vent Piping
The PRESTIGE Solo requires a Category IV
venting system, which is designed for pressur-
ized venting and condensate.
The PRESTIGE Solo is certified per ANSI
Z21.13 as a Category IV or Direct Vent (sealed
combustion) appliance. A Category IV appli-
ance utilizes uncontamined indoor or outdoor
air (surrounding the appliance) for combustion.
ADirect Vent appliance utilizes uncontaminat-
ed outdoor air (piped directly to the appliance)
for combustion.
In order to reduce the potential risks
associated with indoor contaminates
(listed on page 5), flammable vapors
and tight housing construction (little or
no infiltration air), it is recommended
to pipe uncontaminated combustion air
directly from the outdoors to the appli-
ance. This practice also promotes higher
system efficiency by reducing heated
indoor air from being exhausted from
the house and replaced by cold infiltra-
tion air into the house.
Install combustion air and vent pipe as
detailed in the PRESTIGE Solo Vent
Supplement included in the boiler
installation envelope. Refer to optional
vent kit instructions for addition vent
installation instructions.
Verify installed combustion air and vent
piping aresealed gas tight and meet all
provided instructions and applicable
codes, failureto comply will result in
severe personal injury of death.
DANGER
NOTICE
BEST PRACTICES
DANGER

10
Combustion Air and Venting
Removal of an Existing Boiler from a
Common Vent System
When an existing boiler is removed from a
common venting system, the common venting
system is likely to be too large for proper
venting of the remaining appliances. At the
time of removal of an existing boiler, the fol-
lowing steps shall be followed with each
appliance remaining connected to the com-
mon venting system placed in operation,
while the other appliances remaining con-
nected to the common venting system are not
in operation.
1. Seal any unused openings in the common
venting system.
2. Visually inspect the venting system for
proper size and horizontal pitch and deter-
mine there is no blockage or restriction,
leakage, corrosion and other deficiencies
which could cause an unsafe condition.
3. Insofar as is practical, close all building
doors and windows and all doors between
the space in which the appliances remain-
ing connected to the common venting sys-
tem are located and other spaces of the
building. Turn on clothes dryers and any
appliance not connected to the common
venting system. Turn on any exhaust fans,
such as range hoods and bathroom
exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust
fan. Close fireplace dampers.
4. Place in operation the appliance being
inspected. Follow the lighting instructions.
Adjust thermostat so appliance will operate
continuously.
5. Test for spillage at the draft hood relief
opening after 5 minutes of main burner
operation. Use the flame of a match or can-
dle, or smoke from a cigarette, cigar or pipe.
6. After it has been determined that each
appliance remaining connected to the com-
mon venting system properly vents when
tested as outlined above, return doors, win-
dows, exhaust fans, fireplace dampers, and
any other gas-burning appliance to their
previous condition of use.
7. Any improper operation of the common
venting system should be corrected so the
installation conforms with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54
and/or CAN/CGA B149, Installation codes.
When resizing any portion of the common
venting system, the common venting sys-
tem should be resized to approach the min-
imum size as determined using the appro-
priate tables in Part II of the National Fuel
Gas Code ANSI Z223.1/NFPA 54 and/or
CAN/CGA B149, Installation codes.
Do not install the PRESTIGE Solo into a
common vent with other gas or oil appli-
ances. This may cause flue gas spillage or
appliance malfunction, resulting in possi-
ble severe personal injury, death or sub-
stantial property damage.
DANGER
BEST PRACTICES

11
Combustion Air and Venting
For direct-vent appliances, mechanical-
vent heating appliances or domestic hot
water equipment, where the bottom of the
vent terminal and the air intake is installed
below four feet above grade the following
requirements must be satisfied:
1. If there is not one already present, on
each floor level where there are bed-
room(s), a carbon monoxide detector
and alarm shall be placed in the living
area outside the bedroom(s). The car-
bon monoxide detector shall comply
with NFPA 720 (2005 Edition).
2. A carbon monoxide detector shall also
be located in the room that houses the
appliance or equipment and shall:
a. Be powered by the same electrical
circuit as the appliance or equip-
ment such that only one service
switch services both the appliance
and the carbon monoxide detector;
b. Have battery back-up power;
c. Meet ANSI/UL 2034 Standards and
comply with NFPA 720 (2005
Edition); and
d. Have been approved and listed by
the Nationally Recognized Testing
Laboratory as recognized under 527
CMR.
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used.
Installation shall be in strict compliance
with the manufacturer’s instructions. A
copy of the installation instructions
shall remain with the appliance or
equipment at the completion of the
installation.
4. A metal or plastic identification plate
shall be mounted at the exterior of the
building, four feet directly above the
location of vent terminal. The plate
shall be of sufficient size to be easily
read from a distance of eight feet away,
and read “Gas Vent Directly Below”.
Installer must provide tag identification
plate and ensure the lettering meets code
requirements.
For direct-vent appliances, mechanical-
vent heating appliances or domestic hot
water equipment, where the bottom of the
vent terminal and the air intake are installed
above four feet above grade the following
requirements must be satisfied:
1. If there is not one already present, on
each floor level where there are bed-
room(s), a carbon monoxide detector
and alarm shall be placed in the living
area outside the bedroom(s). The car-
bon monoxide detector shall comply
with NFPA 720 (2005 Edition).
2. A carbon monoxide detector shall:
a. Be located in the room that houses
the appliances or equipment;
b. Be either hard wired or battery
powered or both; and
c. Shall comply with NFPA 720 (2005
Edition)
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used.
Installation shall be in strict compliance
with the manufacturer’s instructions. A
copy of the installation instructions
shall remain with the appliance or
equipment at the completion of the
installation.
NOTICE
Commonwealth of Massachusetts Installations Only

12
Unit Preparations
SECTION III - Unit Preparations
Handling Instructions
The PRESTIGE Solo is generally easier to
handle and maneuver once removed from the
shipping carton.
To remove the shipping carton:
Use care not to lift the unit from, or place
the unit on the front plastic control
panel, damage can occur. Use care not to
drop, bump or rotate the boiler upside
down, as damage to the boiler will result.
1. Remove any shipping straps and open the
side of the shipping carton.
2. Slide the unit with the foam inserts out of
the carton.
3. Discard all packing materials.
Wall Mounting Installation
The PRESTIGE Solo should be wall mounted
using the bracket provided with the boiler. The
PRESTIGE Solo is not designed for floor
installation. If floor installation is required an
optional floor stand is available through
Triangle Tube.
The wall used for mounting the PRES-
TIGE Solo must be vertically plumbed
and capable of supporting a minimum
130 pounds [59 kg] for the PRESTIGE
Solo 60, 175 pounds [80 kg] for PRES-
TIGE Solo 175/250 and 250 pounds [115
Kg] for PRESTIGE Solo 399. Failure to
comply with these requirements could
result in personal injury,death or sub-
stantial property damage.
Wall Mounting Guidelines
1. The wall-mounting bracket is designed for
stud spacing of 12 inch or 16 inch on cen-
ters. For unconventional stud spacing, a
solid / secure mounting surface must be
provided for installation of the bracket.
2. For applications using wood studs, install
the bracket using the lag screws provided
with the boiler. Ensure both lag screws are
installed securely in the studs.
3. For applications using metal studs, install
the bracket to the studs using 3/16” toggle
bolts and washers.
4. DO NOT mount or attempt to mount the
wall bracket to hollow sheet rock or lath
walls using anchors. Only install boiler to
studs or equivalent wood structure.
5. For applications using solid walls (rock,
concrete, brick, cinder block, etc.), install
the wall bracket using anchors (double
expansion shields) and bolts with washers
provided with the boiler.
6. The boiler is too heavy and bulky for a sin-
gle person to lift and attempt to mount; a
minimum of 2 people is required for
mounting the boiler.
Use extreme care not to drop the boiler
or cause bodily injury while lifting or
mounting the boiler onto the bracket.
Once mounted verify that the boiler is
securely attached to the bracket and
wall. Failureto comply with the above
guidelines could result in property dam-
age, personal injury or death.
WARNING
WARNING
CAUTION

13
Unit Preparations
PRESTIGE Solo 60/175/250 Stud Walls -
Installation
1. Locate the studs in the general area of the
boiler placement.
2. Place the wall-mounting bracket on the
wall centering the mounting slots with the
stud centers and ensuring the upper edge of
the bracket is away from the wall.
3. Level the bracket, while maintaining it’s
centering with the studs and use a pencil to
mark the location of the mounting slots.
4. Remove the bracket from the wall and drill
1/4” diameter hole by 3” deep positioned in
the center of each mark. For applications
using metal studs and 3/16” toggle bolts,
drill the required clearance hole.
5. Reposition the bracket onto the wall and
align mounting slots/holes. Insert the two
lag screws provided (or toggle bolts for
metal studs) through the mounting
slots/holes and loosely tighten.
6. Level bracket and tighten screws (bolts for
metal studs) securely making sure not to
over-tighten to avoid damaging drywall or
plaster.
PRESTIGE Solo 399 Stud Walls -
Installation
1. To distribute the weight of the boiler even-
ly when mounting onto a stud wall it is rec-
ommended to use the PRESTIGE Solo
Wall Frame kit.
2. When using the wall frame to mount the
boiler reference the kit installation instruc-
tions and ensure the frame is securely fas-
tened to the wall.
3. If the structure of wall is questionable, in
supporting a minimum weight of 250
pounds [115 kg.], it is recommended to use
the optional floor stand.
Wall Bracket Installation - Solid Walls
1. Locate the general area of the boiler place-
ment.
2. Place the wall-mounting bracket on the
wall ensuring the upper edge of the bracket
is away from the wall.
3. Level the bracket and use a pencil to mark
the location of the mounting slots on the
wall.
4. Remove the bracket from the wall and drill
a5/8” diameter hole by 1-3/8” deep posi-
tioned in the center of each mark.
5. Install the anchors (provided) flush or
slightly recessed in the drilled holes with
threaded side facing down.
6. Reposition the bracket on the wall and
align mounting slots/holes. Insert the two
bolts (provided) through the mounting
slots/holes and loosely tighten.
7. Level bracket and tighten bolts securely.
Boiler Mounting
1. Obtain assistance in lifting the boiler onto
the wall bracket.
2. Install the boiler making sure the boiler
mounting lip located along the upper edge
of the rear jacket panel engages the wall-
mounting bracket. Ensure the boiler is
seated properly and is secure.

Boiler Piping
SECTION IV - Boiler Piping
General Piping Requirements
-All plumbing must meet or exceed all local,
state and national plumbing codes.
- Support all piping using hangers. DO NOT
support piping by the unit or its components.
- Use isolation valves to isolate system com-
ponents.
- Install unions for easy removal of the
PRESTIGE Solo from the system piping.
Use a two wrench method when tighten-
ing piping onto the boiler connections.
Use one wrench to prevent the boiler
piping from turning / twisting. Failure
to support the boiler piping and connec-
tions in this manner could cause damage
to the boiler and its components.
Pressure Relief Valve
1. The PRESTIGE Solo is supplied with a 30
psi pressure relief valve and must be piped
using the PRV connection as shown in Fig.
5page 15.
2. To avoid potential water damage to the sur-
rounding area or potential scalding hazard
due to the operation of the relief valve, the
discharge piping:
-Must be connected to the discharge out-
let of the relief valve and directed to a
safe place of disposal.
-Length should be as short and direct as
possible. The size of the discharge line
should not be reduced, maintain the
same size as the outlet of the relief valve.
-Should be directed downward towards
the floor at all times. The piping should
terminate at least 6 inches [153 mm]
above any drain connection to allow
clear visibility of the discharge.
-Should terminate with a plain end, not
with a threaded end. The material of
the piping should have a serviceable
temperature rating of 250ºF or greater.
-Should not be subject to conditions
where freezing could occur.
-Should not contain any shut-off valves
or obstructions. No shut-off valve
should be piped between the boiler and
relief valve.
Failure to comply with the guidelines on
installing the pressure relief valve and
discharge piping can result in personal
injury, death or substantial property
damage.
Low Water Cutoff Device
- The PRESTIGE Solo is equipped with a fac-
tory installed pressure switch type Low Water
Cut Offdevice.
-The minimum operating system pressure
allowable with this device is 10 psig.
- Check local codes if a Low Water Cutoff
Device is required. If so, determine if this
device meets the requirements of the local
codes.
The PRESTIGE Solo control system also
senses the system water temperatures
entering and exiting the heat exchanger
to provide protection against low water
conditions Where local codes and juris-
diction do not accept a pressure device
for low water protection, the jurisdic-
tions may accept these PRESTIGE Solo
integral control functions as a means of
providing low water protection.
NOTICE
WARNING
WARNING
14