Triton TSPS450 User manual

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tritontools.com
TSP S450
450W
Oscillating
Spindle Sander
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Thank you for purchasing this Triton tool. This manual contains information necessary for safe and effective operation of this product. This
product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure you
fully understand the instructions. Ensure all users of the tool read and fully understand this manual.
As part of our ongoing product development, specifications of Triton
products may alter without notice.
The sound intensity level for the operator may exceed 85dB(A) and sound
protection measures are necessary.
WARNING: Always wear ear protection where the sound level exceeds 85dB(A)
and limit the time of exposure if necessary. If sound levels are uncomfortable,
even with ear protection, stop using the tool immediately and check the ear
protection is correctly fitted and provides the correct level of sound attenuation
for the level of sound produced by your tool.
WARNING: User exposure to tool vibration can result in loss of sense of touch,
numbness, tingling and reduced ability to grip. Long term exposure can lead to
a chronic condition. If necessary, limit the length of time exposed to vibration
and use anti-vibration gloves. Do not operate the tool with hands below a
normal comfortable temperature, as vibration will have a greater effect. Use
the figures provided in the specification relating to vibration to calculate the
duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according to
EN60745 or similar international standards. The figures represent normal use
for the tool in normal working conditions. A poorly maintained, incorrectly as-
sembled, or misused tool, may produce increased levels of noise and vibration.
www.osha.europa.eu provides information on sound and vibration levels in
the workplace that may be useful to domestic users who use tools for long
periods of time.
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Read instruction manual
Wear hand protection
Class II construction
(double insulated for additional protection)
For indoors use only!
Caution!
Environmental Protection
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist. Check with
your local authority or retailer for recycling advice.
Description of Symbols
Model number: TSPS450
Voltage: 220-240V~, 50Hz 450W
No load speed: 2,000rpm
Oscillations: 58opm
Stroke length: 16mm
Sanding sleeve sizes: 13mm, 19mm, 26mm, 38mm,
51mm, 76mm dia
Dust port: 38mm
Dust adaptors: 32mm & 100mm
Table size: 370mm x 290mm
Spindle dimensions: 12.7mm x 1.5mm thread
Insulation:
Weight: 14.6 kg
Sound and vibration information
Sound pressure LPA:76dB(A)
Sound power LWA:89dB(A)
Uncertainty K: 3dB(A)
Specification
VVolts
~Alternating current
AAmpere
n0 No load speed
Hz Hertz
W, kW Watt, kilowatt
/min or min-1 (revolutions or reciprocation) per minute
Technical Abbreviations Key
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General Power Tool
Safety Warnings
WARNING! When using electric power tools, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and personal injury
including the following safety information. Read all these instructions before
attempting to operate this product and save these instructions for future use.
WARNING: This appliance is not intended for use by persons (including
children) with reduced, physical or mental capabilities or lack of experience or
knowledge unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety. Children must be
supervised to ensure that they do not play with the appliance.
CAUTION: Use the power tool, accessories and tool bits etc. in accordance
with these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1 - Keep work area clear - Cluttered areas and benches invite
injuries
2 - Consider work area environment
- Do not expose tools to rain
- Do not use tools in damp or wet locations
- Keep work area well lit
- Do not use tools in the presence of flammable liquids or gases
3 - Guard against electric shock - Avoid body contact with
earthed or grounded surfaces (e.g. pipes, radiators, ranges,
refrigerators)
4 - Keep other persons away - Do not let persons, especially
children, not involved in the work touch the tool or the
extension cord and keep them away from the work area
5 - Store idle tools - When not in use, tools should be stored in a
dry locked-up place, out of reach of children
6 - Do not force the tool - It will perform the job better and safer
at the rate for which it was intended
7 - Use the right tool - Do not force small tools to do the job of a
heavy duty tool
Do not use tools for purposes not intended; for example do not use circular
saws to cut tree limbs or logs
8 - Dress appropriately
- Do not wear loose clothing or jewellery, which can be
caught in moving parts
- Suitable safety footwear is recommended when working
outdoors.
- Wear protective covering to contain long hair
9 - Use protective equipment
- Use safety glasses
- Use face or dust mask if working operations create dust
WARNING: Not using protective equipment or appropriate clothing can cause
personal injury or increase the severity of an injury.
10 - Connect dust extraction equipment - If the tool is provided
for the connection of dust extraction and collecting equipment,
ensure these are connected and properly used
11 - Do not abuse the power cable - Never yank the power cable
to disconnect it from the socket. Keep the power cable away
from heat, oil and sharp edges. Damaged or entangled power
cables increase the risk of electric shock
12 - Secure work - Where possible use clamps or a vice to hold
the work. It is safer than using your hand
13 - Do not overreach - Keep proper footing and balance at all
times
14 - Maintain tools with care
- Keep cutting tools sharp and clean makes the tool easier to
control and less likely to bind or lock in the workpiece
- Follow instruction for lubricating and changing accessories
- Inspect tool power cables periodically and if damaged have
them repaired by an authorized service facility
- Inspect extension cables periodically and replace if damaged
- Keep handles dry, clean and free from oil and grease
WARNING: Many accidents are caused by poorly maintained power tools.
15 - Disconnect tools - When not in use, before servicing and
when changing accessories such as blades, bits and cutters,
disconnect tools from the power supply
WARNING: The use of accessories or attachments not recommended by the
manufacturer may result in a risk of injury to persons.
16 - Remove adjusting keys and wrenches - Form the habit of
checking to see that keys and adjusting wrenches are
removed from the tool before switching it on
17 - Avoid unintentional starting - Ensure switch is in "off'
position when connecting to a mains socket or inserting a
battery pack, or when picking up or carrying the tool
WARNING: Unintended starting of a tool can cause major injuries.
18 - Use outdoor extension leads - When the tool is used
outdoors, use only extension cords intended for outdoor use
and so marked. Use of an extension cable suitable for outdoor
use reduces the risk of electric shock
19 - Stay alert
- Watch what you are doing, use common sense and do not
operate the tool when you are tired
- Do not use a power tool while you are under the influence of
drugs, alcohol or medication
WARNING: A moment of inattention while operating power tools may result in
serious personal injury.
20 - Check damaged parts
- Before further use of tool, it should be carefully checked to
determine that it will operate properly and perform its
intended function
- Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions that
may affect its operation
- A guard or other part that is damaged should be properly
repaired or replaced by an authorized service centre unless
otherwise indicated in this instruction manual
- Have defective switches replaced by an authorized service
centre
WARNING: Do not use the tool if the on/off switch does not turn it on and off.
The switch must be repaired before the tool is used.
21 - Have your tool repaired by a qualified person - This electric
tool complies with the relevant safety rules. Repairs should
only be carried out by qualified persons, otherwise this may
result in considerable danger to the user
WARNING: When servicing use only identical replacement parts.
WARNING: If the power cable is damaged it must be replaced by the
manufacturer or an authorised service centre.
22 - Power tool mains plugs must match the mains socket
- Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs
and matching sockets will reduce risk of electric shock
23 - If operating a power tool outside use a residual current
device (RCD) - Use of an RCD reduces the risk of electric
shock
NOTE: The term “residual current device (RCD)” may be replaced by the
term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker
(ELCB)”.
WARNING: When used in Australia or New Zealand, it is recommended that
this tool is ALWAYS supplied via Residual Current Device (RCD) with a rated
residual current of 30mA or less.
WARNING: Before connecting a tool to a power source (mains switch power
point receptacle, outlet, etc.) be sure that the voltage supply is the same as
that specified on the nameplate of the tool. A power source with a voltage
greater than that specified for the tool can result in serious injury to the user,
and damage to the tool. If in doubt, do not plug in the tool. Using a power
source with a voltage less than the nameplate rating is harmful to the motor.
Polarized Plugs (for North America only) To reduce the risk of electric shock,
this equipment has a polarized plug (one blade is wider than the other). This
plug will fit in a polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a qualified electrician
to install the proper outlet. Do not change the plug in any way.
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Oscillating Spindle Sander Safety
WARNING!
• Hold the power tool by insulated handles or gripping surfaces only,
because the sanding belt/sheet may contact its own cord. Cutting a
"live" wire may make exposed metal parts of the power tool ‘live’ and
could give the operator an electric shock.
• Recommendation that the tool always be supplied via a residual
current device with a rated residual current of 30 mA or less.
• If the replacement of the supply cord is necessary, this has to be
done by the manufacturer or his agent in order to avoid a safety
hazard.
The warnings, precautions, and instructions discussed in this manual
cannot cover all possible conditions and situations that may occur. The
operator must understand that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
Do not operate the spindle sander until it is fully assembled and you have
read and understood the following instructions and the warning labels on the
spindle sander.
a) Check the condition of the spindle sander.. If any part is missing, bent,
or does not operate properly, replace the part before using the sander.
b) Determine the type of work you are going to be doing before
operating the spindle sander.
c) Secure your work. Support the workpiece securely on the table, and hold
it with both hands.
d) Be aware of the direction of feed. Feed the workpiece into the sanding
sleeve against the direction of rotation of the sanding sleeve.
e) Always keep your hands out of the path of the sander and away from
the sanding sleeves. Avoid hand positions where a sudden slip could
cause your hand to move into the spindle. Do not reach underneath the
workpiece or around the sanding sleeve while the spindle is rotating.
f) Disconnect the sander after turning off the power switch. Wait for the
spindle to stop rotating before performing maintenance. The sander must
be disconnected when not in use or when changing insert plates, sanding
sleeves, rubber spindles, or other items.
g) Make sure there are no nails or other foreign objects in the area of
the workpiece to be sanded.
h) Never use this sander for wet sanding. Failure to comply may result in
electrical shock, causing serious injury or worse.
i) Use only identical replacement parts when servicing this spindle
sander.
j) Make sure the spindle has come to a complete stop before touching
the workpiece.
k) Take precautions when sanding painted surfaces. Sanding lead-based
paint is NOT RECOMMENDED. The contaminated dust is too difficult to
control, and could cause lead poisoning.
When sanding paint:
a) Protect your lungs. Wear a dust mask or respirator.
b) Do not allow children or pregnant women in the work area until the
paint sanding job is finished and the clean-up is completed
c) Do not eat, drink, or smoke in an area where painted surfaces are
being sanded
d) Use a dust collection system when possible. Seal the work area with
plastic. Do not track paint dust outside of the work area
e) Thoroughly clean the area when the paint sanding project is
completed
Product Familiarisation
1. On/Off Switch
2. Motor Housing
3. Table Top
4. Spindle
5. Table Insert (x6)
6. Rubber Drum (x5)
7. Sanding Sleeve (x6)
8. On-Board Table Insert Storage
9. On-Board Spindle Storage
10. (Rubber drums and sleeves)
11. Dust Port
12. Dust Adaptor (x2)
13. Lower Spindle Washer
14. Upper Spindle Washers (x3)
a.Small
b.Medium
c.Large
15. Wrench
16. Spindle Lock Nut
Intended Use
Bench-mounted sanding machine with a rotating and oscillating sanding drum,
for sanding and shaping of irregular shapes on intricate as well as larger
workpieces
Unpacking Your Tool
• Carefully unpack and inspect your new sander. Familiarise yourself with all its
features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts
are missing or damaged, have such parts replaced before attempting to use
this tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply before
attaching or changing any accessories, or making any adjustments.
Bench mounting
If the spindle sander is to be used in a permanent position, it is recommended
that you secure it to a rigid work surface.
• Use the holes in the base of the spindle sander (image A) as a template to
mark and drill four holes in your intended mounting surface (ie. workbench).
Secure the spindle sander into position using large bolts, washers and nuts
(not supplied)
• If the spindle sander is intended to be more portable, fix a board to the base
which can be easily clamped and removed from various mounting surfaces
• If using bolts make sure they are long enough to penetrate the workbench or
board sufficiently for a secure fix
Dust extraction
It is recommended that the spindle sander is used with a dust extraction
system for a cleaner and safer work environment.
2 Dust Adaptors (11) are supplied with the spindle sander, these can be used
with dust extraction systems that utilise a 32mm (1 1⁄4") or 100mm (4")
diameter hose.
1. Fit the appropriate Dust Adaptor (11) to the Dust Port (10) on the back of the
spindle sander
2. Attach the hose from the dust extraction system to the dust adaptor and
ensure it is secure
3. For greatest efficiency, activate the dust extraction system before turning on
the spindle sander
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Selecting a table insert
Failure to use the correct table insert with its matching sanding sleeve could
result in pinched fingers or the workpiece being pulled down between the
table insert and the sanding sleeve.
The sanding sleeve should fit snugly into the central cutout of the table insert
(images B and C).
Use the following chart to help determine the correct table insert and upper
spindle washer to use with each sanding sleeve.
Sanding Sleeve Dia Table Insert Size Upper Spindle
Washer Size
13mm 13mm Small
19mm 19mm Medium
26mm 26mm Medium
38mm 38mm Large
51mm 51mm Large
76mm 76mm Large
Selecting the right grade of sanding disc
• Sanding discs are available in a variety of different grades: coarse (80 grit),
medium (150 grit) and fine (240 grit)
• Use a coarse grit to sand down rough finishes, medium grit to smooth the
work, and fine grit to finish off
• Always use good quality sanding sleeve to maximise the quality of the finished
task
• It is advisable to do a trial run on a scrap piece of material to determine the
optimum grades of sanding sleeve for a particular job. If there are still marks
on your work after sanding, try either going back to a coarser grade and
sanding the marks out before recommencing with the original choice of grit,
or try using a new piece of sanding sleeve to eliminate the unwanted marks
before going on to a finer grit and finishing the job
Fitting a sanding sleeve
Note: All of the sanding sleeves, except the smallest 13mm (1⁄2") sanding
sleeve fit over a matching Rubber Drum (6).
Note: Ensure there is no contact between the Sanding Sleeve and the Table
Insert before turning the machine on.
1. Fit the lower spindle washer (12) over the spindle (4) with the grooves facing
upwards (image D)
2. Select the correct Sanding Sleeve (7) for the intended job. Select the
corresponding Rubber Drum (6), (except when using the 13mm sanding
sleeve). Do not use a sanding drum with the 13mm (1⁄2") sanding sleeve.
3. Select the appropriate Table Insert (5) in accordance with table above (see
‘SELECTING A TABLE INSERT’)
4. Fit the Table Insert (5) over the Spindle (4) and onto the lower spindle washer
(see image V). Ensure the table insert is flush with the table
5. Fit the Rubber Drum (6) over the spindle (image E and F)
6. Slide the Sanding Sleeve (7) over the Rubber Drum (6)
7. Fit the upper Spindle Washer (13) over the Spindle (4)
• Use the large washer with the 75mm (3"), 51mm (2"), and 38mm (1 1⁄2")
rubber drums.
• Use the medium washer with the 26mm (1") and 19mm (3⁄4") rubber drums
• Use the small washer with the 13mm (1⁄2") sanding sleeve
8. Fit the Spindle Lock Nut (15) on the Spindle (4) (image G and H). Tighten the
nut just enough to expand the Rubber Drum (6) against the Sanding Sleeve (7).
Do not over-tighten
When the sanding sleeve is completely worn it is possible to turn it upside
down and maximise its service life by using the remaining grit.
Do not use a sanding sleeve that is too worn. This can lead to excessive heat
build-up and damage the rubber drum. Damaged rubber drums due to worn
sanding sleeves will not be covered under warranty.
Operation
WARNING: ALWAYS wear eye protection, adequate respiratory and hearing
protection, as well as suitable gloves, when working with this tool.
Switching on and off
• The On/Off Switch (1) is located on the front of the spindle sander (see image I)
• To turn the spindle sander ON, pull the switch plate up
• To turn the spindle sander OFF, push the switch plate down
• The power switch can be locked to prevent unauthorised use:
1. To lock the switch, switch off the tool and disconnect it from mains power
2. Pull the switch lock key out. If the key is removed with the switch in the 'on'
position, the switch can be turned off but cannot be turned on
3. Refit the key by sliding it into the slot on the switch until it snaps into position
Sanding
WARNING: Do not sand metal with this sander. Sanding metal will cause
sparks that may ignite wood and dust particles on the sander or in the
workshop
WARNING: Feed the workpiece gradually, AGAINST the direction of rotation,
onto the sanding sleeve. Failure to do this could force the workpiece away
from the sanding sleeve with risk of injury. Do not force the workpiece or apply
excessive force.
NOTE: The spindle rotates in an anti-clockwise direction
1. Check the machine is mounted securely on the workbench and the Spindle
Lock Nut (15) is fastened correctly with appropriate sanding sleeve and table
insert, in accordance with guidance in ‘Assembly’
2. Ensure you are wearing all appropriate safety equipment, including face mask
and safety glasses, then switch on the dust extraction system (if available)
3. Turn the sander ON and allow the motor to reach full speed
4. Feed the workpiece gradually, AGAINST the direction of rotation, onto the
sanding sleeve
• Do not force the workpiece or apply excessive pressure
• Guide the workpiece against the direction of rotation only, or the rotation forces
of the spinning sanding sleeve will tend to throw or bounce the workpiece
away from the sanding sleeve
5. When finished, turn off the machine and disconnect from mains power
Accessories
• A range of accessories and consumables, including TSS80G, TSS150G,
TSS240G Sanding Sleeves are available from your Triton stockist. Spare parts
can be obtained from toolsparesonline.com
Maintenance
WARNING: ALWAYS disconnect from the power supply before carrying out any
inspection, maintenance or cleaning.
General inspection
• Regularly check that all the fixing screws are tight
• Inspect the supply cord of the tool, prior to each use, for damage or wear.
Repairs should be carried out by an authorised Triton service centre. This
advice also applies to extension cords used with this tool
Cleaning
• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear
quickly, and shorten the machine’s service life. Clean the body of your machine
with a soft brush, or dry cloth. If available, use clean, dry, compressed air to
blow through the ventilation holes
• Clean the tool casing with a soft damp cloth using a mild detergent. Do not use
alcohol, petrol or strong cleaning agents
• Never use caustic agents to clean plastic parts
Lubrication
• Slightly lubricate all moving parts at regular intervals with a suitable spray
lubricant
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Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are
no longer functional and are not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic
equipment (WEEE), with household waste
• Contact your local waste disposal authority for information on the correct way
to dispose of power tools
Problem Possible cause Solution
No function when On/Off Switch (1)
is operated
No power Check power supply
Defective On/Off Switch Replace the On/Off Switch at an authorised Triton
service centre
Sanding Sleeve does not rotate with Rubber Drum Spindle Lock Nut not tight enough Tighten Spindle Lock Nut in small increments until
the Rubber Drum secures the Sanding Sleeve
Large amounts of dust are being produced
Dust extractor passage is blocked
Turn off the machine at the mains. Remove the
Rubber Drum, Table Insert and the Spindle Washer.
Remove the blockage from the dust extractor
passage
Incorrect Table Insert used Change to the correct sized Table Insert
Corrosion is forming on the Table Top Moisture is causing the Table Top to corrode
Using a clean dry cloth, rub a thin film of
compatible protective lubrication over the clean
Table Top surface
Troubleshooting
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9
Guarantee
To register your guarantee visit our web site at
www.tritontools.com* and enter your details.
Your details will be included on our mailing list (unless indicated other-
wise) for information on future releases. Details provided will not be made
available to any third party.
Purchase Record
Date of Purchase: ___ / ___ / ____
Model: TSPS450 Retain your receipt as proof of purchase art pr
Triton Precision Power Tools guarantees to the purchaser of this product
that if any part proves to be defective due to faulty materials or workman-
ship within 3 YEARS from the date of original purchase,
Triton will repair, or at its discretion replace, the faulty part free of
charge.
This guarantee does not apply to commercial use nor does it extend to
normal wear and tear or damage as a result of accident, abuse or misuse.
* Register online within 30 days.
Terms & conditions apply.
This does not affect your statutory rights oves to be defecti
Warranty
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure and
for compensation for any other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure.
This product is covered by a 36 month warranty.
This warranty will not apply:
(i) where this product has been subjected to misuse, abuse, accident or want of care;
(ii) where this product has been used for a purpose for which it was not designed
or is not suited;
(iii) where the service of this product has been undertaken by a non-authorised
person or company or if non-approved parts have been used;
(iv) where this product has been used for industrial purposes.
Should service become necessary during the warranty period, the purchaser should
contact an Authorised Service Centre or White International. In order to obtain
warranty service, the purchaser must present the store receipt showing the name of
the retailer and the date of purchase.
The period of the warranty begins from the original date of purchase, notwithstanding
any subsequent repair or parts replacement.
Purchaser shall be responsible for all transport charges to and from the Authorised
Service Centre.
Damage in transit is not covered by this warranty. The purchaser should remove from
the product any liquids (if applicable) before sending the tool for service or repair. The
tool should be packed securely to prevent damage.
Warranty exclusions
Wear parts or service related parts required when performing normal and regular
maintenance of this product are not covered by warranty unless it is found to be
defective by an Authorised Service Centre. These include, but are not limited to:
Blades
Distributed in Australia by White International.
PO Box 304 Milperra LPO, NSW Australia, 2214
Ph:1800 251 338
The White International Policy is one of continuous improvement and the company
reserves the right to alter designs, colours and specifications without notice
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Notes
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Notes
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