Triumph TR4 Instruction manual

TRIUMPH TR4 MODEL S
COPYRIGHT RESERVE D
JUNE 1962
Cut-away view of the Triump h TR4
Page 3

INTRODUCTIO N
This Workshop Manual, which is in loose-leaf form, has been compiled to assist Standard-Triump
h
Distributors and Dealers throughout the
. world in the efficient repair and maintenance of Triumph TR 4
models from Commission Number (Chassis Number) CT
. 1 .
The information most frequently required is given in the preliminary pages and includes
:—th e
Introduction, General Specification, Unit reference numbers, Vehicle dimensions, Nut tightening torques
,
Special tools, Recommended lubricants, Jacking system and a short glossary of part names and alternatives
.
Whilst retaining the same grouping system used for Service Information Sheets and previous Worksho
p
Manuals, this book, the first of a new series, introduces an additional group having the designatio
n
"0"
. This describes the position and function of the instruments and controls
. Recommendation s
are also given for "running in", together with detailed working instructions for carrying out the "Custome
r
Preparation Service", periodical lubrication, and regular maintenance operations listed on the back o
f
vouchers contained in the Maintenance Voucher Booklet accompanying each new vehicle
. A lubricatio n
chart is provided at the end of the section
.
Dismantling, assembly and adjustment procedures for the complete vehicle are divided into six group
s
numbered one to six
. Each deals with one major unit and associated parts, except group six, which deal
s
exclusively with the electrical system
. Each group is preceded by a detailed specification and dimensions
.
Special Tool s
The use of special tools mentioned in the text, contributes to an efficient and profitable repair
. Som e
operations are, in fact, impracticable without their use, particularly those, for example, which deal with th
e
assembly of the differential unit
. Distributors are therefore urged to check their tools and order thos
e
necessary .
Numbering Pages and Sectio
n
The running headline, at the top of the page, names each section within a group
. For example, grou
p
one contains four sections, namely
: Engine, Cooling, Fuel and Exhaust Systems, these being numbere
d
1 to 4 respectively .
The group number is shown at the top outer edge of each page and is followed by a decimal point
.
Each section number is placed after the decimal point following the group number
.
Two numerals placed after the section number are used to identify the pages which comprise a particula
r
section, thus page 5 of the cooling section would appear 1
. 205 .
Service Information and Amendment Procedur e
Design modifications, changes in procedure and notice of amendment subsequent to the preparatio
n
of this manual are given in Service Information Sheets which are issued regularly to all authorised dealers
.
Should existing instructions be affected or additional information be warranted, new pages will be include
d
with each consecutively numbered notice of amendment
. This will also give details of the pages and group
s
affected
. See page 21
.
To ensure that this manual is kept up to date, Distributors and Dealers are advised to write th
e
amendment number, the page number and the group number in the space provided on the page precedin
g
Group "0" as the amended pages of text are inserted. Any gaps in the sequence of amendment number
s
will then be readily apparent and immediate action can be taken to obtain the missing sheets
.
Schedule of Repair Operation s
The operations listed in the "
Schedule of Repair Operation Times" refer to those described in thi
s
manual. The time set against each operation in the schedule is evolved by performing the actual operation
s
on a standard vehicle using special tools where stated . The "
Schedule of Repair Operation Times", fo
r
use with this manual, is issued as a separate publication and may be obtained from the Spares Divisio
n
under Part Number 511225 .
Page 5

GENERAL SPECIFICATIO N
Engin e
Number of cylinder s
Bore of cylinders
.

. .
(Special Order )
Stroke of crankshaf t
Piston area .
(Special Order )
Cubic capacity

.
(Special Order)

.
Compression ratio . . . .

. .

. .
Valve rocker clearances—inlet and exhaus t
Valve timing with valve rocker clearances se t
0 . 0165" (0 . 42 mm . )
Performance Data (Engine )
Nett . .
(Special Order
)
Piston speed at 100 m .p .h . (top gear) . .
Lubrication (Engine )
Type of pum p
Oil filter

. .

.

.

.
Release pressur e
Ignition Syste
m
Contact breaker ga p
Spark plugs—Type
4
3 . 386"

86 mm .
3 . 268"

83 mm .
3 . 622"

92 mm .
36 . 0 sq . in .

232 sq . cm .
33 . 5 sq . in .

216 sq . cm .
130 . 5 cu . in .

2138 c .c .
121 . 5 cu . in .

1991 c .c .
9 :
1
0 . 010" (cold)

0 . 254 mm .
at

Inlet and exhaust valves to be equally open at T .D .C . o n
the exhaust stroke .
100 B .H .P . at 4,600 r .p .m .
Torque 1,520 lb in . at 3,350 r .p .m .
(Equivalent to 147 lb/sq . in . B .M .E .P .) .
100 B .H .P . at 5,000 r .p .m .
Torque 1,410 lb in . at 3,000 r .p .m .
(Equivalent to 145 lb/sq . in . B .M .E .P .) .
2,850 ft/min . at 4,800 r .p .m . (3 . 7 : 1 axle) .
. .

Hobourn-Eaton eccentric rotor
.
. .

Purolator ; A
.C
. Delco ; Tecalemit full flow (replaceabl e
element) .
70 lb/sq . in .

4 . 921 kg/sq . cm .
. .

0 . 015"

0 . 4 mm .
. .

Lodge CNY (Normal road use) .
HN

(High speed touring) .
2HN (Competition use) .
„

CN

(Low octane fuel) .
Gap . . 0 . 025”

0 . 64 mm .
Firing orde r
Ignition timing
1

:

3

:

4

:

2 .
4° B .T .D .C . (Basic setting)
.
Pump .
Cooling Syste m
Circulation

. .
Water pump type . .
Temperature control
.

. Impeller — incorporating by-pass .
Thermostat .
Opening temperature . 70°C (158 °F )
Fully open at 85°C (185°F )
Radiato r
Filler cap

. .
— pressur e
Fuel Syste m
Fuel tank

. .
.

. Pressurised—finned vertical flat tubes—extended heade r
tank .
A .C . type .
4 lb/sq . in .

0 . 28 kg/sq . cm .
Non-pressure type mounted over rear axle .
Carburettors
.

. Twin S .U . H6 .
Needle size — SM .
Air cleaners . .
Fuel pump — type . .
.

. Wire gauze type .
A .C . mechanical with filter and sediment bowl .
Clutch
— operating pressure . . . . 1 1 - 2-1/2 lb ./sq . in .
Type . . .

. Borg & Beck 9" single dry plate .
Hydraulic . Operation

. .
Adjustment

. . .

. Push rod at slave cylinder .
Page 6

Gearbo x
Type . .

. .

. .

4 forward speeds and reverse . Synchromesh on al l
forward gears .
Control

. .

. .

. .

Centre floor-mounted remote control .
Rear Axl e
Type . .

. .
Ratio . .
. .

.  Hypoid bevel gears ; semi-floating axle shafts .
Tapered roller bearings .
3 . 7 or 4 .1:1
.
Gear Ratio s
Overdriv e
Top Top
Overdriv e
3rd 3rd
Overdriv e
2nd 2nd 1st Rev .
Gearbox Ratios . . 0 . 82
1 . 0 1 . 09 1 . 325 1 . 65 2 . 01 3 . 139 3 . 22 3
3 . 7 : 1 Axl e
Overall Ratios

3 . 034

3 . 7

4 .
02

4 .
9

6 . 1

7 . 44

11 . 61

11 . 9 3
4 . 1 : 1 Axl e
Overall Ratios
. .

3 . 36

4 . 1

4 . 46

5 . 44

6 . 76

8 . 24

12 . 87

13 . 2 1
Brake s
System

. .

. .

. .

Girling hydraulic .
Front — Caliper disc .
Rear

Drum (leading and trailing shoes) .
Adjustment ..

.
.

. .

. .

. .

Rear brakes only (1 adjuster each wheel) .
Dimensions 
Rear shoes : 9" x 1-3/4" (22 . 86 x 4 . 45 cm .) .
TYRE PRESSURE S
Goodyear Goodyear Goodyear Goodyea r
Allweather Rib Allweather Rib Motorway D .F .S .
and Dunlop Nylon and Special and (165—380 )
Gold Seal Dunlop Gold Dunlop Road and Micheli n
Seal Nylon Speed R .S .5 (165/15X )
5 . 50/5 . 90-15 5 . 50/5 . 90-15 5'50/5 . 90-15 (165/15X )
Lbs . per sq . in . Lbs . per sq . in . Lbs . per sq . in . Lbs . per sq . in .
Front Rear Front Rear Front Rear
Front Rea r
20 24 20 24 20 24 24 3 2
26 30 20 24 20 24 24
32
No t
recommended 26 30 20 24 24 32
TYRE PRESSURE DAT
A
OPERATING CONDITION S
Normal motoring with sustaine
d
speeds limited to 85 m .p .h .
Fast motoring on Motorways an d
similar roads with sustained speed s
up to 100 m .p .h
.
High speed tuning with speed
s
regularly in excess of 100 m
.p .h .
Page 7

Suspensio n
Front
Independent suspension with wishbones top and bottom
.
Patented bottom bush and top ball joint swivels
.

Coi l
springs controlled by telescopic dampers .

Taper rolle r
hub bearings
.
Rear . .
Wide semi-elliptic springs,

controlled by piston typ
e
Steerin g
Type . .

. 
dampers .
Rack and pinion unit .

Telescopic steering column
.
Caster angl
e
Camber angle
3
°
2°

Static laden .
King pin inclinatio n
Front wheel alignment
7 °
Parallel to 1/8" (3 . 18 mm .) toe-in
.
Parallel to
1/16" (1 . 59 mm .) toe-in if fitted with Goodyea r
D .F .S . or Michelin X tyres
.
Turning circl e
Chassis Data
33'

0" 10 metres
.
Wheelbase

. .

. .

.

. . . . 7'

4" 2 . 236 metres .
Track :

Front (Disc wheels)

. . .

. 4'

1 "
1 . 245 metres .
Rear

(Disc wheels)

. .

. 4'

0"
1 . 220 metres .
Front (Wire wheels)

. . .

. 4'

2"
1 . 270 metres .
Rear

(Wire wheels)

. . .

. 4'

1"
1 . 245 metres .
Ground clearance (Static laden) .
.
Exterior Dimensions
.

.
6" 15 . 24 cm .
Overall length

. .

. .

. . .

.

.

. 12'

10"
391 cm .
width

. .

. .

. . . .

.

. 4'
 9-1/2"
146 cm .
height

. .

. ..

.

.

. 4'

2" 127 cm .
Weigh t
Dry (excluding extra equipment)
2128 lb . 965 kg .
Complete (including fuel, oil, water and tools)
2240 lb . 1015 kg .
Capacities
Imperial U .S .
Metri c
Engine — from dry
11 pints 13 . 2 pints
6 . 25 litre s
Drain and refill
10 pints 12

pints 5
. 7

litre s
Gearbox

. .

. .

. .
1-1/2 pints 1 . 8 pints 0 . 8

litre
s
With overdrive from dr y
Drain and refill
3-1/2 pint s
2-3/4 pints
4 . 2 pint s
3 . 3 pints
2 . 0

litre
s
1 . 6

litre s
Rear axle

. .

. .

. .
Water capacity of cooling system
1-1/2 pint s
13 pint s
14 pint s
11

galls .
1 . 8 pint
s
15 . 7 pint
s
16 . 8 pint
s
14

galls
.
0 . 8

litre s
7 . 39 litre s
With heater fitted

.
Fuel capacity
8 . 0

litre s
5 3 . 5

litres
Electrical Syste m
Batter y
Control bo x
Generator . .
12 volt, 51 amps . hr .
Model RB .106-2
.
Model C40-1 .
Page 8

LOCATION OF COMMISSION AN
D
UNIT NUMBER S
The Body Number is located on the R .H . side o f
the Scuttle Panel .
B31 7
The Commission Number (Chassis Number) i
s
located on the Scuttle Panel adjacent to the windscree
n
wiper motor and may be seen by lifting the bonnet .
The Engine Serial Number is stamped on the L .H .
side of the Cylinder Block .
The Rear Axle Serial Number is stamped on th e
face of the Hypoid Housing Flange .
The Gearbox Serial Number is stamped on th e
L
.H . side of the Clutch Housing .
IMPORTAN T
In all communications relating to Service or Spares
,
please quote the Commission Number (Chassis Number)
.
Page 9

Page 10

inches
centimetre s
A

... ... . .
: 25 . 5 66 . 7 7
B

... ... .. .
88 . 0 223 . 5 2
C

... .. . . . .
14.0
391 . 1 6
D

... ... . .
. 5 .5 13 . 9 7
E

... ... . .
. 6 . 5 16 . 5 1
F

...
. .. ... 20 . 0 52 . 0 7
G (min .) ... .. . 14 . 0 35 . 5 6
(max
.)
... .. . 21 . 5 54 . 6 1
H (min .)
. .. ... 36 . 5 92 . 7 1
(max .) . .. ... 44 . 0 111 . 7 6
J

. . . . . . . . . 35 . 0 88 . 9 0
K

. . . . . . . . . 2 . 0 5 . 0 8
L

. . . . . . . . . 40 . 5102 .
87
M

. . . . . . . . . 50 . 13 127 . 32
N

. . . . . . . . . 57 . 25 145 . 3 7
P  ... . . . . . . 49 . 75 126
. 3 7
Q

... .. . . . . 60 . 0152
. 4 0
R

. . . . . . . . . 25 . 0
63 . 5
S

... ... .. . 50 . 0
127 . 00

NUT TIGHTENING TORQUE S
OPERATIO N
ENGIN E
Cylinder Head

. .

. .

. .

. .

. .
Connecting Rod Caps 
Clutch Attachment

.

. .

. .

. .
Camshaft Bearing to Block Front

. .

. .
Camshaft Bearing to Block Rear

. .

. .
Dynamo Bracket to Block

. .

. .
Dynamo to Bracket and Pedestal

. .

. .
Distributor Mounting . .

. .

. .
Dynamo Adjusting Link to Water Pump Bod
y
End Plate Attachment
. .

. 
Engine Plate and Timing Cover Front

. .
Flywheel Attachment to Crankshaft
. .

. .
Fan Attachment . .

. 
Manifold Attachment . .

. .

.
.

. .
Manifold Inlet and Exhaust

. .

.
.

. .
Main Bearing Caps

. .

. .
Oil Pump Attachment . .

. .

. .
Oil Seal Attachment (Rear)

. .

. .

. .
Oil Filter Attachment . .

. .

. .

. .
Oil Gallery Plugs

. .

. .
Petrol Pump Attachment

. .

. .
Pulley to Water Pump Spindle 
Pulley and Extension to Hub
. .

. .
Rocker Cover . .
Rocker Pedestal
. .

. .. .
Sump Attachment

. .

. .
Starter Motor (Attachment
)
Timing Cover

. .

. .
Timing Chain Wheel to Camshaft

. .
Thermostat Assembly to Cylinder Hea
d
Thermostat Housing

. .

. .

. .
Water Pump Attachment

.

. .
Water Pump Body

. .

.
.

. .
Flywheel Ring Gear Attachmen t
GEARBO X
Extension to Gearbo x
Gearbox to Engine Attachment

. .

. .
Selector Fork Attachment

. .

. .

..
Front Cover to Gearbox

. .

. .

. .
Propeller Shaft Flange to Mainshaft . .

. .
Top Cover to Gearbox . .

.

. .

. .
Mounting Rear to Gearbox Extension

. .
REAR AXL E
Bearing Caps to Housing

Backing Plate Attachment 
Crown Wheel to Differential Case

..

. .
Hypoid Pinion Flange . .

. 
Hub to Axle Shaft

. .

. .

. .
Rear Cover Attachment 
DESCRIPTIO N
U .N .F
. & B
.N
.C . Stu d
—" U
.N .F . Bol
t
5/16" x 18 U .N .C . Setscre w
* " N
. C . Setscre
w
5/16" U .N .F . Setscre w
5/16 " x 18 U .N .C . Setscre w
5/16" x 24 U .N .F . Bol t
N .F . & N .C . Stu d
U .N .C . Bol t
5/16" U .N .C . Setscre w
5/16" x 18 U .N .C . Bol t
5/16" N .F . & U .N .C . Stu d
5/8 " x 24 N .F . Setscre w
5/16" U .N .F . Bol t
3/8" N .C . Stu d
5/16" x 24 U .N .F . Stu d
U .N .C . Setscre w
5/16"
N .F . & N
.C . Stu d
x 20 U
.N .C . Setscre w
5/ 16" U .N.C . Bolt s
5/16" N .F . & N .C . Stu d
• x 14 U .N .C . Setscre w
3/8" x 16 U .N .C . Setscre w
s "
N .F . & N
.C . Stu d
5/16" 24 U .N .F . Simmond s
Nyloc Nu t
1/4" U .N .F . Bol t
•

•
5/16 " N .F . & N .C . Stu d
3/8" U .N .F . & U .N .C . Stu d
• x 18 U .N .F . Setscre w
3/8" x 24 N .F . Bol t
5/16" x 18 & 24 N .C . Setscre w
5/16" x 18 N .C . Setscre w
5/16" x 24 U .N .C . Bolt s
5/16 " U .N .F .
3/8" x 16 U .N .C . Bolt s
3/8" N .F . & N .C . Stu d
5/16" U .N .F . x 1 . 25" Bol t
5/16" x 18 U .N .C . Bol t
5/16" x 18 U .N.C . Setscre w
5/16" N .F . & N .C . Setscre w
5/16" U .N .F . Taper Setscre w
5/16"x 18 N .C . Setscre w
• x 16 N .F . Slotted Nu
t
" • N .C . Setscre w
5/16" U .N .C . Bol t
x 20 U .N .F . Bol t
3/8" x 24 Setscre w
x 24 Setscre w
3/8" x 24 U .N .F .
5/8 " x 18 U .N .F .
x 18 U .N .F . Nut Slotte d
" x 24 U .N .F . Setscrew
SPECIFIED TORQUE
S

lbs . ft .

Kgm .

100 - 105

13 . 826 -14 . 52 0

55 - 60

7 . 604 - 8 . 29 3
20

2 . 76 5

16-18

2 . 212- 2 . 48 9

12 - 14

1 . 659 - 1 . 93 6

16-18

2 . 212- 2 . 48 9

16-18

2 . 212- 2 .
48 9

8-10

1 . 106- 1 .
38 3

16 -18

2 .
212 - 2 . 48 9

14 -16

1 .
936 - 2 . 21 2

12 - 14

1 .
659 - 1 . 93 6

42 - 46

5 . 807- 6
. 36 0

16 -18

2 . 212 - 2 .
48 9

22 - 24

3 . 042 - 3 . 31
8

12 - 14

1 . 659 - 1 .
93 6

85 - 90

11 . 752-12 .
44
3

12 - 14

1 . 659 - 1 . 93 6

8 - 10

1 . 106 - 1 . 38 3

22 - 24

3 . 042- 3 . 31 8

32 - 36

4 . 424 - 4 . 97 7

24 - 26

3 . 318 - 3 . 59 5

12 -14

1 . 659 - 1 . 93 6

16 -18

2 . 212 - 2 .
48 9

8-10

1 .
106- 1 . 38 3
2

0 . 27 6

24 - 26

3 .
318 - 3 . 59 5

18 - 20

2 .
489 - 2 . 76 5

26 - 28

3 . 595 - 3
. 87
1

14- 16

1 . 936- 2 . 21 2

24 - 26

3 . 318 3 . 59 5

16 -18

2 . 212 - 2
. 48
9

12 - 14

1 . 659 - 1 . 93 6

26 - 28

3 . 595 - 3 . 87 1

26 - 28

3 . 595 - 3 . 87 1

16 -18

2 . 212- 2 . 48 9

14-16

1 . 936- 2 . 21 2

14- 16

1 . 936- 2 . 21 2

8 -10

1 .
106 - 1 . 38 3

8 -10

1 .
106- 1 . 38 3

14-16

1 . 936- 2 . 21 2

80 - 120

11 . 060 -16 . 59 0

14-16

1 . 936- 2 . 21 2

14-16

1 . 936- 2 . 21 2

50-55

6 . 913- 7 . 60 4

34 - 36

4 .
701- 4
. 97
7

26 - 28  3 .595- 3 . 87 1

35 - 40

4 . 839 - 5 . 53 0

85 - 100

11 . 752 -13 . 82 6

125 - 145

17
.
282 - 20 .
04
7

16 -18

2 . 212- 2 . 48 9
Page 12

NUT TIGHTENING TORQUES-continue
d
OPERATION

DESCRIPTION

SPECIFIED TORQUE
S
FRONT SUSPENSIO N
Back Plate and Tie Rod Levers to Vertical Lin
k
Ball Pin to Vertical Lin
k
Front Hub to Stub Axle

. .
Lower Fulcrum Bracket to Chassi s
Stub Axle to Vertical Link

. .

. .

. .
Lower Wishbone to Fulcrum Pin

. .
Spring Pad to Wishbone

. .

. .
Top Wishbone to Fulcrum Pi n
Top Inner Fulcrum Pin to Chassis

. .

.
Outer Tie Rod to Lever
s
Lower Wishbones to Vertical Link Trunnion
. .
Hub Extension Studs for Wire Wheel Attachmen
t
Brake Disc Attachmen t
Caliper Attachmen t
Brake Pad Retaining Plate Bolts

. .
REAR SUSPENSIO N
Rear Road Spring

. . .
Road Spring to Rear Axle

. . . .
Shock Absorber to Frame Bracket
. .
Spring Shackle (Nut to Pin)

. .

. .
Spring Front End to Fram e
CHASSI S
Gearbox Mounting to Crossmember . .
Gearbox Mounting Crossmember to Chassis . .
Body Mounting Extension to Chassis . .
Front Cross Tube to Suspension Turrets

. .
STEERING UNI
T
Steering Unit to Chassi
s
Steering Column Coupling

. .

. .

.
Adaptor Column Coupling Unit

. .

. .
BODY COMPONENT S
Seat to Runner Attachmen t
MISCELLANEOU S
Wheel Studs and Nuts . .
3/8" x 24 U .N .F . Setscrew an d
Bolt s
1/2" x 20 U.N .F . Nut Slotte
d
x 20 U .N .F
. Nut Slotte d
5/16" x 24 U .N .F . Setscre
w
x 20 U .N .F . Stub Axl
e
Threa d
x 20 U .N
.F . Nyloc Nu t
3/8" x 24 U .N .F . Stu
d
3/8 " x 24 U .N .F . Bol
t
x 20 U .N
.F . Nut Slotte d
3/8" x 24 U .N .F . Bol
t
3/8" x 24 U .N .F . Setscre
w
3/ 8" x 24 U .N .F . Simmond
s
Nyloc Nu t
3/8" Centre Bol
t
3/8" x 24 U .N .F . Clip Nyloc Nu
t
3/8" x 24 U .N .F . Setscre
w
3/8 x 24 U .N .F . Nylo
c
3/8" x 24 U .N .F . Nut Shackle Pi
n
x 20 U .N .F . Bol t
" U .N .F . Stud
s
*" U .N .F . x 5/8" Bolt
s
▪
U .N .F . x *" Bolt s
*" U .N .F . x 3/ 4 Bolt s
▪
N .F . Bolt s
" N .F . Bolt s
" N .F . Bol t
U .N .F .
U .N .F .
lbs . ft . Kgm .
24 - 26 3 . 318 -

3 . 59
5
55 - 65 7 . 604 -

8 . 98 7
See group 4
2 . 212 -

2 . 48 9
16 - 1 8
55 - 60
7 . 604 -

8 . 29 5
26
- 28 3 . 595 -

3 . 87 1
26 - 28 3 . 595 -

3 . 87 1
26 - 40 3 . 595 -

5 . 53 0
26 - 28
3 . 595 -

3 . 87 1
26 - 28 3 .
595 -

3 . 87 1
65 8 . 98 7
32 - 35 4 . 424 - 483
9
50-55 6 . 913-

7 . 60
4
5 - 6 0 . 691-

0 . 83 0
30 - 35 4148 - 4 .
83 9
28 - 30 3 . 871-

4 .
14 8
26 - 28
3 . 595 -

3 . 87 1
26 - 28
3 . 595 -

3 . 87 1
28 - 30 3 . 871-

4 . 14 8
35 - 40
4 . 839 -

4 . 53 0
26 - 28
3595 - 387 1
18 - 20 2 .
489 - 276 5
26 - 28 3 . 595 -

3 . 87 1
12 - 14 1 . 659 -

1 . 93 6
12 - 14 1 . 659 -

1 .
93
6
6 - 8 .8295 -
1 . 10 6
5-6
6913-829 5
45 - 55
6221

7604
-" U
.N .F . Slotted Nut

See group 4
7/16
"
N .F . Stu d
▪

•
3/8"
N .F . Bol t
7/16" N .F .Bolt
1/4" N .F
. Bolt
Page 1 3

SPECIAL TOOL S
The following special tools, recommended for the efficient servicing of Standard-Triumph vehicles, should b
e
ordered direct from Messrs . V . L
. Churchill and Company Limited, Great South West Road, Bedfont, Feltham
,
Middlesex, England .
Engine Tool s
5 .138 Cylinder Sleeve Retainers 
.

. .

. Desirabl
e
60A
Valve Guide Remover and Replacer (Main Tool) . . .

. .

.
.

. Desirabl e
S .60A-2
Valve Guide Remover and Replacer (Adaptors)

. . .

.
. . Desirabl e
6056
Valve Seat Insert Cutter 
Desirabl e
MFS .6056-1
Valve Seat Insert Cutter (Adaptors) . .

. .

. . .

..

. .

. Desirabl e
MFS
.6056-2 Valve Seat Insert Cutter (Adaptors) . . .

. .

. . . Desirabl e
316 .X
Valve Seat Cutter Handle

. ..
. .

. .

. Desirabl e
316-10 Pilot

. .

. .

. .

. . .

. Desirabl e
316-12 Pilot

. .

. .

. .

. 
.

. . . Desirabl
e
317-22 Cutter 45°, 11 " dia

Desirabl e
317-25 Cutter 45°, 1-
9/16" dia .  . .  .  .

. .

. .

.
Desirabl e
317 .T-22 Cutter 15 °, 1-3/8" dia
.  . .  . .  . .  . .  . . .

.
Desirabl e
317 .T-25 Cutter 15°,
1- 9/16 " dia .

. .

. .

. .

. .

. . .

. .

. .

.
Desirabl e
317 .P-22 Cutter 75 °, 4" dia
.

. .

. .

. .

. .

. . .

. . . .

. Desirabl
e
317 .P-25 Cutter 75 °, 1-9/16
" dia .  ..  . .  . .  . .  . . .

. .

. .

. .

. Desirabl e
6118 Valve Spring Compressor

. .

. .

. .

. . .

. .

. .

. Desirabl e
6118-1 Valve Spring Compressor (Adaptor)

. .

. . .

. .

. .

. Desirabl e
335 Connecting Rod Aligning Jig

. .

. .

. . .

. . . . .

. Essentia l
336 Master Multi-purpose Connecting Rod Arbor
.

. .

. .

. .

. Essentia l
5 .336-2 Arbor Adaptor (2 . 2325")

.
.

. . .

. .

. .

. .

. Essentia l
30A
Bending Bar

. .

. .

. .

. .

..

. Desirabl e
MFS .127
Water Pump Impeller Remover and Replacer (Adaptors)
.

. .

. .

. Desirabl e
6312
Universal Pulley Puller 
.

. .

. .

. Desirabl e
20SM
. FT .6201 Small End Bush Remover and Replacer

. .
.

. .

. .

. .

. Desirabl e
6200A
Adjustable Small End Bush Reaming Fixture
.

. .

. .

. .

. Desirabl e
20SM . FT .6200B Set of Reamers . . .

. .

. .

. .

. Desirabl e
32
Camshaft Bushes Remover and Replacer (Main Tool) . Essentia l
S .32-1
Camshaft Bushes Remover and Replacer (Adaptors) .

. Essentia l
550 Oil Seal Driver Handle

. .

.  .

. .

. Desirabl e
4316F Fuel Pump Wrench

. . .

. .

. .

. Desirabl
e
20SM .99
Spark Plug Wrench

. . .

. .

.
Desirabl e
450
Stud Extractor . .

. . .

. Desirabl e
Clutch and Gearbox Tools
.

. . . Essentia l
99A Clutch Assembly Fixture

. .

.

. .

. .
20S .72 Clutch Plate Centraliser

. . .

. .

. Desirabl e
S .4221A Multi-purpose Hand Press

. . .

. Essentia l
20SM .90 Propeller Shaft Flange Holder

. .

. .

. Desirabl e
205 .63 Gearbox Extension Remover . .

. . .

. Desirabl e
4235
Axle Shaft Remover (Main Tool)

. .

.

. . .

. .

. Essentia l
S .4235A-2
Constant Pinion Shaft Remover (Adaptor) .
.

. . .

. Essentia l
20SM .69 Mainshaft Circlip Remover

. .

. .

. . .

. .

. Desirabl e
20SM
.46 Circlip Installer

. .

. .

.
Desirabl e
20SM .76 Gearbox Countershaft Assembly Pilot

.

. . . . .

. Desirabl e
S .4221-3
Constant Pinion Bearing Removing and Replacing Adaptors .

. .

. Desirabl e
20SM .73A
Gearbox Front Cover Oil Seal Driver

. .

. . .

. .

. .

. Desirabl e
20SM .47
Gearbox Front Oil Seal Installer

. .

. .

. . .

. .

. .

. Desirabl e
7065 2-way Circlip Pliers

. .

. .

. . .

. .

. .

. Desirabl
e
S .314
Mainshaft Ball Bearing Replacer

. .

. .

. . .

. .

. .

. .

.
Essentia l
S .4221A-15
Mainshaft Ball Race Remover

. . .

. .

. .

. Essential
Page 1 4

Overdrive Tool s
L .188

Hydraulic
Test
Equipment . .

. .

Essentia l
L .176A

Drive Shaft Oil Seal Remover (Adaptor) 
Essentia
l
7657

Mainshaft Oil Seal Remover . .

. .

. .

. .

. .

. .

. .

Essentia
l
L .177A

Drive Shaft Oil Seal Replacer Cone Clutch and Spring Thrust Housin g
Dismantling Tool . .

. .

Essentia l
L .178

Freewheel Assembly Ring

. .

Essentia l
L .179

Piston Ring Fitting Tool, 11" dia 
Essentia l
L .181

Accumulator " 0 " Ring Replacer
. .

.  Essentia l
L .182

Accumulator Piston Housing Remover

. .

Essentia l
L .183

Pump Barrel Remover

. .

. .

Essentia l
L .184

Pump Barrel Replacer . .

..

. .

. .

. .

. .

Essentia l
L .185A

Dummy Drive Shaft . .

. .

Essentia l
L .180

Piston Ring Fitting Tool, 1-3/8 " dia .  Essentia
l
L .186

Mainshaft Bearing Replacer . .

. .

. .

. .

Essentia l
L .187

Annulus and Tail Shaft Bearing Remover and Replacer

Essentia
l
L .190A

Tail Shaft End Float Gauge . .

. .

. .

Essentia l
Rear Axle Tool s
M .86A

Hub Remover . .

. .

. .

. .

. .

. .

. .

. .

. .

Essentia l
S .4235A-3

Half Shaft Remover (Adaptor)

..

.  Essentia l
5 .4221-2

Half Shaft Bearing Remover (Taper Roller Bearing Type-Adaptors)

Desirabl e
205 .92

Half Shaft Bearing and Rear Hub Oil Seal Driver

. .

. .

. .

. .

Desirabl e
5 .101

Differential Case Spreader

. .

. .

. .

. 
Essentia l
5 .103

Differential Bearing Removal Ring . .

. .

. .

. .

Essentia l
TS
. 1 Pinion Head Bearing Inner Cone Remover/Replacer

Essentia l
M
.100A

Pinion Oil Seal Replacer (Adaptor) . .

. .

Desirabl
e
M
.84

Pinion Bearing Setting Gauge

. .

. .

.
.

. .

. .

. .

Essentia l
20SM .98

Pre-load Tester . .

. .

. .

Essentia l
20SM .90

Propeller Shaft Flange Holder 
Desirabl e
Front Suspension and Steering Tool s
5 .3600

Steering Wheel Remover

. .

. .

. .

. .

Essentia l
5 .160

Tie Rod Ball Joint Separator . .

. .

Desirabl e
5 .166

Vertical Link Ball Joint Separator . .

. .

Desirabl e
5 .112

I .F
.S . Coil Spring Compressor

. .

Essentia l
5 .112-1

I .F
.S . Coil Spring Compressor (Adaptor) . .

. .

Essentia l
Page 15

RECOMMENDED LUBRICANTS-HOME MARKET S
COMPONENT

MOBIL

SHELL

Esso

B .P .

CASTROL

DUCKHAM ' S

REGEN T
Mobiloil

Shell X-100

Energol

Duckham's

Havolin e
Arctic

20W

Esso Extra

Motor Oil

Nol Twenty

20/20 W
ENGINE SUMP*

or

or

Motor Oil

20W

Castrolite

or

o r
Mobiloil

X-100 Multigrade

20W/30

or

Duckham's

Havolin e
Special

10W/30

Visco Static

Q5500

Special 10W/3 0
UPPER CYLINDER

Mobil

Shell

Esso

Energol  Castrollo 
Duckham's

Regent U .C .L .
LUBRICANT

Upperlube

U .C .L .

U .C .L .

U .C .L .

Adcoid
s
SUMMER

Esso Extra

Energo
l
CARBURETTOR

Mobiloil A

X-100 30

Motor Oil 30

Motor Oil 30

Castrol XL

Nol "Thirty"

Havoline 3
0
DASHPOTS
WINTER

Esso Extra

Energol

Havolin e
Mobiloil Arctic

X-100 20W

Motor Oil 20W

Motor Oil 20W

Castrolite

Nol "Twenty"

20/20
W
GEARBOX AND OVERDRIVE

Mobilube

Shell Spirax

Esso Gear Oil

Energol E .P .

Castrol

Duckham's

Universa l
REAR AXLE

GX .90

90 E .P .

GP .90

S .A .E . 90

Hypoy

Hypoid 90

Thuban 9 0
STEERING UNIT

Mobilgrease

Shell

Esso

Energrease

Castrolease

Duckham's

Marfa k
GREASE GUN

M .P .

Retinax A

Multi-Purpose

L .2

L .M .

LB .10

Multipurpose 2
Grease H
OIL CAN

Mobil

Shell X-100

Esso

Energol

Everyman

Duckham's

Havolin e
Handy Oil

20W

Handy Oil

S .A .E . 20W

Oil

G General Purpose Oil

20/20 W
REAR ROAD SPRINGS

OLD REAR AXLE OR ENGINE OI L
BRAKE CABLES

Mobilgrease

Shell

Esso Multi-Purpose

Energrease

Castrolease

Duckham's

Marfa k
M .P .

Retinax A

Grease H

L .2

Brake Cable Grease

Keenol K .G .16

Multipurpose 2
CLUTCH AND BRAKE

CASTROL GIRLING BRAKE AND CLUTCH FLUID

WHERE THE PROPRIETARY BRAND IS NOT AVAILABLE, OTHER FLUID
S
RESERVOIRS

WHICH MEET THE S .A .E . 70 R
.3 SPECIFICATION MAY BE USED .
*Where circuit or other severe competitions are contemplated it is advisable to use oils of high viscosity in view of the increased temperature encountered
.
ANTI-FREEZE SOLUTIONS

Mobil

Shell

Esso

—

B .P .

Castrol

Duckham's

Smith' s
Permazone

Anti-freeze

Anti-freeze

Anti-freeze

Anti-freeze

Anti-freeze

Blueco l
The grades listed are not in the order of preference

RECOMMENDED LUBRICANTS—OVERSEAS COUNTRIE S
Esso B .P . CASTRO
L
Esso Extra Moto r
Oil 20W/40 or
Energo l
Motor Oil Castrol XXL
t . n
Esso 40
0
Motor Oil 40
0'
Over 70 0
S .A .E . & A .P .I .
DESIGNATIO N
S .A .E . 4 0
M .M .
.DUCKHAM ' S
CALTEX TEXAC O
Duckham
'
s
No l
"Forty "
Havoline 40 o r
Havoline Specia l
20W/4
0
COMPONENT

MOBIL

SHEL L
ENGINE *
SUMP

Air Temp . °F .
X-100 Multigrad e
20W/40 o r
X-100 4 0
Mobiloi l
A .F .
40° to 70 °
10° to 40 °
Below 10°
Mobiloil A
Mobiloi l
Arctic
Energo l
Motor Oi
l
3 0
Energo l
Motor Oi l
20 W
Energo l
Motor Oi l
10W
Castrol X L
Castrolit e
Castrol Z
Duckham' s
No l
"Thirty "
Duckha m ' s
No l
"Twenty "
Duckham' s
No l
"Ten"
Havolin e
3 0
Havolin e
20/20 W
Havolin e
10W
S .A .E . 3 0
M .M .
S .A .E . 20 W
M .M .
S .A .E . IO W
M .M .
Mobiloi l
10W
Ess o
Moto r
Oil 3 0
Ess o
Moto r
Oil 2 0
Ess o
Moto r
Oil IO W
Shel l
X-10 0
3 0
Shel l
X-10 0
20 W
Shel l
X-10
0
10W
UPPER CYLINDER

Mobil

Shell

Esso Upper

Energol

Castrollo

Duckham's

Upper Cylinde r
LUBRICANT

Upperlube

Donax U

Motor Lubricant

U .C .L .

Adcoids

Lubrican t
CARBURETTOR DASHPOTS

USE APPROPRIATE CURRENT SINGLE GRADE ENGINE OI L
Mobilube

Shell

Esso Gear Oil

Energol E .P .

Castrol

Duckham's

Universal

G .L
. 4
GEARBOX

Over 30°

GX .90

Spirax 90 E .P .

G .P .90

S .A .E . 90

Hypoy

Hypoid 90

Thuban 90

Hypoid 9 0
REAR AXLE

Below 30°

Mobilube

Shell Spirax

Esso Gear Oil

Energol E .P .

Castrol

Duckham's

Universal

G .L . 4
GX .80

80 E .P .

G .P .80

S .A .E . 80

Hypoy Light

Hypoid 80

Thuban 80

Hypoid 8 0
STEERING UNIT

Mobilgrease

Shell

Esso Multi-

Energrease

Castrolease

Duckham's

Marfa k
GREASE GUN

M .P .

Retinax A

Purpose Grease H

L2

L .M .

L .B .10

Multipurpose
2
Energol

Duckham' s
OIL CAN

Mobil

Shell X-100

Motor Oil

Everyman

General Purpose

Hom e
Handy Oil

20W

Handy Oil

S .A .E . 20W

Oil

Oil

Lubrican t
REAR ROAD SPRINGS

OLD REAR AXLE OR ENGINE OI L
Esso

Castroleas e
BRAKE CABLES

Mobilgrease

Shell

Multi-Purpose

Energrease

Brake Cable

Duckham's

Marfa k
M .P .

Retinax A

Grease H

L .2

Grease

Keenol KG 16

Multipurpose 2
CLUTCH AND BRAKE

CASTROL GIRLING BRAKE AND CLUTCH FLUID

WHERE THE PROPRIETARY BRAND IS NOT AVAILABLE OTHER FLUID S
RESERVOIRS

WHICH MEET THE S
.A .E .70 R3 SPECIFICATION MAY BE USED .
* Where circuit or other severe competitions are contemplated it is advisable to use oils of high viscosity in view of the increased oil temperature encountered .
ANTI-FREEZE SOLUTIONS

B .P .

Mobil

Shell Esso

Castrol

Duckham's

Smith' s
Anti-frost

Permazone

Anti-freeze Anti-freeze

Anti-freeze Anti-freeze

Blueco
l
The grades listed are not in the order of preferenc e

JACKING AND TOWIN G
Jacking (Fig
. 3 )
Using the jack provided in the tool kit, rais e
either side of the vehicle for road wheel removal ,
as follows : -
1. Ensure that the handbrake is applied and on e
of the wheels remaining on the ground i s
chocked .
2.
Lift the floor covering adjacent to the doo
r
sill and remove the rubber grommet fro
m
the aperture in the floor panel .
3.
Lower the jack through the aperture an d
engage the jack lug with the slotted bracke t
on the chassis frame .
4.
Using the ratchet jack handle included in th
e
tool kit, rotate the hexagonal shank of th
e
jack clockwise to raise the vehicle .
5.
To lower the jack, reverse the position of th
e
ratchet handle and turn it counter-clockwise
.
Front End (Fig
. 1 )
When raising the front end for servicing, plac e
a hydraulically operated trolley jack under th
e
front crossmember centrally between the fron
t
wheels, and place chassis stands under the chassi
s
side members rearward of the front suspension
.
Rear End (Fig . 2 )
Raise the rear end using a trolley jack unde r
the centre of the rear axle and place chassis stand s
under the chassis side members forward of th
e
rear springs .
Towin g
One or two methods of towing may b
e
employed when moving the car .
(a)
A towing ambulance, which may be place d
under the front crossmember, or under th e
rear axle, depending upon the tow required
.
(b) A towing rope secured to the front cross
-
member .
Fig . 1
. Using an hydraulic trolley jack under th e
front cross-membe r
Fig . 2
. Jacking under the rear axl e
NOTE : Do NOT jack up or tow the vehicl
e
using the radiator cradle .
Fig . 3
. The car jac k
located in the chassi
s
lifting bracket
..............
Page 18

GLOSSARY OF PART NAMES AND ALTERNATIVES
ENGINE Gudgeon Pin . .

. .

. Piston pin .

Small-end pin .

Wrist pin .
Inlet Valve .

. .

. .

. Intake valve .
Piston Oil Control Ring .

.
Piston scraper ring .
Inlet manifold .

Intake manifold .
Oil pan
.

Oil reservoir .

Sump tray .
Induction Manifold . .
.

. Oil Sump

. .
Core Plug

. . .

. .

.
Expansion plug
.

Welch plug .

Sealing disc .
Dipstick . .

. . . .
Oil dipper rod . Oil level gauge rod. Oil level indicator .
Silencer

. .

. . . . .

.
Muffler, expansion box, diffuser
.
FUEL

. .
Carburettor Choke .

. .

.
Carburettor Venturi .
Slow Running Jet .

. .

. Low speed jet
.

Idler jet .
Volume Control Screw . . .

.
Idling mixture screw .
Fuel Pump

. .
Air Cleaner

.
.
.

.
.

.
.

. Petrol Pump .

Fuel lift pump
.
Air silencer, muffler .
Fuel Tank

. . .

. . Petrol tank .
Accelerator

. . . . .

. Throttle .
CLUTCH

. . Clutch Release Bearing .

. Throwout bearing .

Thrust bearing .
Clutch Lining

. . .

. .

.
Disc facing .

Friction ring .
Spigot Bearing . . .

. .

. Clutch pilot bearing .
Clutch Housing . . .

. .

. Bell housing .
GEARBOX Transmission .
Gear Lever

. . .

. .

. Change speed lever, gearshift lever .
Selector Fork

. . .

. .

. Change speed fork .

Shift fork .
Input Shaft

. . .

. .

. Constant motion shaft .

First motion shaft, drive gear .
First reduction pinion . Main drive pinion . Clutch shaft .
Clutch gear .
Countershaft

. . . . .

. Layshaft .
Synchro Cone

. . . .
.

.
.

. Synchronizing ring .
Reverse Pinion . Reverse Idler Gea r
REAR AXLE . . Final Drive Unit .
Crown Wheel .

. .

. .

. Ring gear, final drive gear, spiral drive gear .
Bevel Pinion .

. .

. .

. Small pinion, spiral drive pinion .
`U' Bolts . . .

..

.
Spring clips
.
Axle Shaft
.

. .

. .

. Half-shaft .

Hub driving shaft
.

Jack driving shaft
.
Differential Gear . . .

. Sun wheel .
Differential Pinion .

. . . Planet wheel .
ELECTRICAL . . Generator . . .

. .

. Dynamo .
Control Box .

. .

. Cut-out, voltage regulator, voltage control, circuit breaker .
Capacitor .

. Condenser .
Interior Light .

.
.

. Dome lamp .
Lens

. . .

. . . .

. Glas s
Head lamp surround .

Head lamp moulding . Head Lamp Ri m
Direction Indicators .

. .

. Signal lamps, flashers .
Micrometer Adjustment .

. Octane selector .
Rear Lamps

. . .

. Tail lamps .
Page 1 9

GLOSSARY OF PART NAMES AND ALTERNATIVES —• continue d
STEERING . .

Drop Ar m
Rocker Shaf t
Swivel Pin

. .
Stub Axle

. .

. .

. .
Track Rod

. .

. .

.
Draglink . .

. .

. .

. .
Steering Column

. .

. .
Steering Column Bearing

. .
Steering Arm . .

. .

. .
Starter Tube

. .

. .

. .
BRAKES

. .

Master Cylinder

. .
Brake Shoe Lining

. .
BODY . .

. .

Bonnet . .

. .

. .
Luggage Locker

. .
Luggage Locker Li d
Mudguards

.
Roof . .
Nave Plat e
Finishing Stri p
Windscree n
Rear Window

. .
Quarter Vent
Pitman arm .
Pitman shaft . Drop arm shaft .
Pivot pin . King pin . Steering pin .
Swivel axle
.
•
Cross tube
. Tie rod .
Side tube
. Steering connecting rod .
Steering gear shaft .
Mast jacket bearing .
Steering knuckle arm .
Control tube .
Main cylinder .
Brake shoe facing .
Hood .
Boot
. Luggage compartment .
•
Boot lid
. Rear deck .
•
Quarter panels
. Fenders . Mud wings . Wings .
▪
Canopy .
•
Wheel disc . Hub cap .
Moulding . Chromed strip
.
Windshield .
•
Rear windscreen . Rear windshield
. Backlight .
•
(N .D .V .) . No draught ventilato
r
Abbreviation s
L .H .S
. — Left-hand side (viewed from driver's seat) .
R .H .S
. — Right-hand side (viewed from drive r' s seat )
Page 20

KEEPING THE WORKSHOP MANUAL UP TO DAT E
Following a policy of constant improvement to quality and efficiency subsequent to the publication date o f
this manual, amendments dealing with design modifications, change of procedure, and additions, are issued to al l
Standard-Triumph Distributors and Dealers as circumstances warrant .
The amendments are numbered consecutively and list the accompanying new pages which also show th e
amendment numbers at the bottom .

These pages should be inserted in the appropriate sections and the old page s
destroyed .
To ensure that the manual
is
up to date, you are asked, when you receive them, to record, in the followin g
columns, the amendment numbers and the pages affected .

A quick glance down the column will then show an y
gap, in the sequence of amendment numbers, which can be rectified by writing immediately to the Service Division ,
Allesley, Coventry .
Amendmen t
Number
Date NEW PAGES ISSUED
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Page 2 1

NEW PAGES ISSUE D
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