INTRODUCTIO
N
This Workshop Manual, which is in loose-leaf form, has been compiled to assist Standard-Triump
h
Distributors and Dealers throughout the
. world in the efficient repair and maintenance of Triumph TR
4
models from Commission Number (Chassis Number) CT
. 1
.
The information most frequently required is given in the preliminary pages and includes
:—th
e
Introduction, General Specification, Unit reference numbers, Vehicle dimensions, Nut tightening torques
,
Special tools, Recommended lubricants, Jacking system and a short glossary of part names and alternatives
.
Whilst retaining the same grouping system used for Service Information Sheets and previous Worksho
p
Manuals, this book, the first of a new series, introduces an additional group having the designatio
n
"0"
. This describes the position and function of the instruments and controls
. Recommendation
s
are also given for "running in", together with detailed working instructions for carrying out the "Custome
r
Preparation Service", periodical lubrication, and regular maintenance operations listed on the back o
f
vouchers contained in the Maintenance Voucher Booklet accompanying each new vehicle
. A lubricatio
n
chart is provided at the end of the section
.
Dismantling, assembly and adjustment procedures for the complete vehicle are divided into six group
s
numbered one to six
. Each deals with one major unit and associated parts, except group six, which deal
s
exclusively with the electrical system
. Each group is preceded by a detailed specification and dimensions
.
Special Tool
s
The use of special tools mentioned in the text, contributes to an efficient and profitable repair
. Som
e
operations are, in fact, impracticable without their use, particularly those, for example, which deal with th
e
assembly of the differential unit
. Distributors are therefore urged to check their tools and order thos
e
necessary
.
Numbering Pages and Sectio
n
The running headline, at the top of the page, names each section within a group
. For example, grou
p
one contains four sections, namely
: Engine, Cooling, Fuel and Exhaust Systems, these being numbere
d
1 to 4 respectively
.
The group number is shown at the top outer edge of each page and is followed by a decimal point
.
Each section number is placed after the decimal point following the group number
.
Two numerals placed after the section number are used to identify the pages which comprise a particula
r
section, thus page 5 of the cooling section would appear 1
.
205
.
Service Information and Amendment Procedur
e
Design modifications, changes in procedure and notice of amendment subsequent to the preparatio
n
of this manual are given in Service Information Sheets which are issued regularly to all authorised dealers
.
Should existing instructions be affected or additional information be warranted, new pages will be include
d
with each consecutively numbered notice of amendment
. This will also give details of the pages and group
s
affected
. See page 21
.
To ensure that this manual is kept up to date, Distributors and Dealers are advised to write th
e
amendment number, the page number and the group number in the space provided on the page precedin
g
Group "0" as the amended pages of text are inserted. Any gaps in the sequence of amendment number
s
will then be readily apparent and immediate action can be taken to obtain the missing sheets
.
Schedule of Repair Operation
s
The operations listed in the
"
Schedule of Repair Operation Times" refer to those described in thi
s
manual. The time set against each operation in the schedule is evolved by performing the actual operation
s
on a standard vehicle using special tools where stated
. The
"
Schedule of Repair Operation Times", fo
r
use with this manual, is issued as a separate publication and may be obtained from the Spares Divisio
n
under Part Number 511225
.
Page 5
