Trox Technik X-GRILLE User manual

Product overview
X-GRILLE Basic
X-GRILLE Cover
Important notes
Information on the installation manual
This manual enables operating or service personnel
to correctly install the product described below and
to use it safely and efficiently.
It is essential that these individuals read and fully
understand this manual before starting any work.
The basic prerequisite for safe working is to comply
with the safety notes and all instructions in this
manual.
The local regulations for health and safety at work
and general safety regulations also apply.
Correct use
Air terminal devices are used for the ventilation of
internal spaces in industrial and comfort areas. The
air terminal devices are connected to a supply air or
extract air system (by others), which is typically
connected to an air handling unit.
Air terminal devices supply cold or warm air to
rooms (within the stated supply air to room air tem-
perature differences).
Installation, operation and maintenance may have
to meet increased hygiene requirements for certain
areas of application.
Installation in humid rooms, areas with potentially
explosive atmospheres or rooms with dust-laden or
aggressive air has to be assessed beforehand
because it depends on the actual conditions on site.
Installation manual GB/en
Air diffusers
X-GRILLE Basic / Cover
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn, Ger-
many
Germany
Phone: [phone]
[phone]
E-mail: [email protected]
http://www.troxtechnik.com
A00000037650, 03/2022, © 2017 TROX GmbH
Air diffusers X-GRILLE Basic / Cover 1

Qualified staff
Specialist personnel
Specialist personnel are individuals who have suffi-
cient professional or technical training, knowledge
and actual experience to enable them to carry out
their assigned duties, understand any potential haz-
ards related to the work under consideration, and
recognise and avoid any risks involved.
Personal protective equipment
Personal protective equipment must be worn for
any work in order to reduce health or safety haz-
ards to the minimum.
The appropriate protective equipment for a job must
be worn for as long as the job takes.
Industrial safety helmet
Industrial safety helmets protect the head from
falling objects, suspended loads, and the effects of
striking the head against stationary objects.
Protective gloves
Protective gloves protect hands from friction, abra-
sions, punctures, deep cuts, and direct contact with
hot surfaces.
Safety shoes
Safety shoes protect the feet against crushing,
falling parts, and slipping on slippery ground.
Limitation of liability
The information in this manual has been compiled
with reference to the applicable standards and
guidelines, the state of the art, and our expertise
and experience of many years.
The manufacturer does not accept any liability for
damages resulting from:
Non-compliance with this manual
Incorrect use
Operation or handling by untrained individuals
Unauthorised modifications
The actual scope of delivery may differ from the
information in this manual for special constructions,
additional order options or as a result of recent
technical changes.
Important notes
Air diffusers X-GRILLE Basic / Cover2

Transport and storage
Delivery check
Upon delivery, carefully remove the packaging and
check the unit for transport damage and complete-
ness. In case of any damage or an incomplete ship-
ment, contact the shipping company and your sup-
plier immediately. Put the product back into its
packaging after the delivery check to protect it from
dust and contamination.
Fixing and installation material
Fixing and installation material is not part of the
supply package (unless stated otherwise), but
has to be provided by others; it has to be suitable
for the installation situation.
Transport on site
CAUTION!
Danger of injury from sharp edges, sharp cor-
ners and thin sheet metal parts!
Sharp edges, sharp corners and thin sheet metal
parts may cause cuts or grazes.
– Be careful when carrying out any work.
– Wear protective gloves, safety shoes and a
hard hat.
Please note:
Be careful when unloading or moving the
product, and pay attention to the symbols and
information on the packaging.
If possible, take the product in its transport
packaging up to the installation location.
Use only lifting and transport gear designed for
the required load.
Always secure the load against tipping and
falling.
Do not move bulky items just by yourself. Get
help to prevent injuries and damage.
Storage
Please note:
Store the unit only in its original packaging
Protect the unit from the effects of weather
Protect the unit from humidity, dust and con-
tamination
Storage temperature: -10 °C to 50 °C.
Relative humidity: 95 % max., no condensation
Packaging
Properly dispose of packaging material.
Dimensions and weight
X-GRILLE Basic
Transport and storage
Air diffusers X-GRILLE Basic / Cover 3

Fixing
Height
(H)
[mm]
Length (L) [mm]
Standard grille Horizontal run section
End section Middle section
225 325 425 525 625 825 1025 1225 > 1225 to
2025
to
1225
> 1225 up to 1225
(extra)
> 1225
125 2/6 2/6 2/6 2/6 2/6 2/6 2/6 2/6 4/- 3/- 5/- 4/- 6/-
225 2/8 2/8 2/8 2/8 2/8 2/8 2/8 2/8 4/- 3/- 5/- 4/- 6/-
325 2/8 2/8 2/8 2/8 2/8 2/8 2/8 2/8 4/- 3/- 5/- 4/- 6/-
425 4/8 4/8 4/8 4/8 4/8 4/8 4/8 4/8 -/- -/- -/- -/- -/-
525 4/8 4/8 4/8 4/8 4/8 4/8 4/8 4/8 -/- -/- -/- -/- -/-
2/6 no. of concealed screw fixings ① (depending on grille size)
2/6 No. of spring clip fixings ② (depending on grille size)
Weights (approx.) [kg]
Height H
[mm]
Length (L) [mm]
225 325 425 525 625 825 1025 1225
125 0.5 0.6 0.8 0.9 1.1 1.4 1.7 2.0
225 0.8 1.0 1.2 1.5 1.7 2.2 2.7 3.1
325 1.0 1.4 1.7 2.0 2.3 3.0 3.7 4.3
425 1.4 1.8 2.2 2.6 3.0 3.9 4.7 5.5
525 1.7 2.1 2.6 3.1 3.6 4.8 5.7 6.7
X-GRILLE Cover
Dimensions and weight
Air diffusers X-GRILLE Basic / Cover4

Fixing
Height
(H)
[mm]
Length (L) [mm]
Standard grille Horizontal run section
End section Middle section
225 325 425 525 625 825 1025 1225 > 1225 to
2025
to
1225
> 1225 up to 1225
(extra)
> 1225
125 2/6 2/6 2/6 2/6 2/6 2/6 2/6 2/6 4/- 3/- 5/- 4/- 6/-
225 2/8 2/8 2/8 2/8 2/8 2/8 2/8 2/8 4/- 3/- 5/- 4/- 6/-
325 2/8 2/8 2/8 2/8 2/8 2/8 2/8 2/8 4/- 3/- 5/- 4/- 6/-
425 4/8 4/8 4/8 4/8 4/8 4/8 4/8 4/8 -/- -/- -/- -/- -/-
525 4/8 4/8 4/8 4/8 4/8 4/8 4/8 4/8 -/- -/- -/- -/- -/-
2/6 no. of concealed screw fixings ① (depending on grille size)
2/6 No. of spring clip fixings ② (depending on grille size)
Weights (approx.) [kg]
Height H
[mm]
Length (L) [mm]
225 325 425 525 625 825 1025 1225
125 0.4 0.6 0.7 0.9 1.0 1.7 2.1 2.5
225 0.6 0.9 1.1 1.3 1.5 2.3 2.9 3.4
325 0.9 1.1 1.4 1.7 2.0 3.0 3.6 4.3
425 1.1 1.5 1.9 2.3 2.7 3.9 4.7 5.6
525 1.4 1.8 2.3 2.7 3.2 4.5 5.5 6.5
Assembly
General information
Personnel:
Specialist personnel
Protective equipment:
Industrial safety helmet
Protective gloves
Safety shoes
Note:
Fix the product only to load-bearing structural
elements.
Load suspension systems only with the weight
of the product. Adjacent components and con-
necting ducts must be supported separately.
Use only approved and adequately sized fixing
material (fixing material is not included in the
supply package).
The air terminal devices must remain acces-
sible for cleaning even after installation.
Installation and sealing material which the
manufacturer provides is usually supplied in an
extra bag.
Before you install the product, take suitable precau-
tions to protect air distribution components from
contamination during installation (VDI 6022). If this
is not possible, at least cover the product or take
other precautions to protect it from contamination.
In this case you have to ensure that the product
Assembly
Air diffusers X-GRILLE Basic / Cover 5

cannot be started. Ensure that all components are
clean before you install them. If necessary, clean
them thoroughly. If you have to interrupt the installa-
tion procedure, protect all openings from the
ingress of dust or moisture.
Create an appropriate opening
Installation opening with installation subframe
L = Grille length to be ordered
H = Grille height to be ordered
Installation opening without installation sub-
frame
L = Grille length to be ordered - L= 15 mm
H = Grille height to be ordered - H= 15 mm
①Installation subframe in a mortar bed – X-GRILLE Basic and X-GRILLE Cover
②Installation subframe fixed with screws – X-GRILLE Basic and X-GRILLE Cover
③Installation without subframe – X-GRILLE Cover only
Assembly
Air diffusers X-GRILLE Basic / Cover6

Horizontal run section
①Joined installation subframes, screw fixed
②Joined ventilation grilles
L1With installation subframe: 2E + (n × M) + 28
L1Without installation subframe (X-
GRILLE Cover only): 2E + (n × M) + 13
x X-GRILLE Basic x = 26 mm; X-GRILLE Cover
x = 28 mm
Installation steps:
Join the installation subframes (screw-fixing)
Join the ventilation grilles (screw-fixing)
Assembly
Air diffusers X-GRILLE Basic / Cover 7

Installing the installation subframe
Assembling and inserting the installation subframe
The installation subframe is an accessory (optional). It is required for concealed screw fixing or spring clip
fixing of the grille.
Installation subframe (ER)
The installation subframe consists of four sections
Push the sections together
For wall installation: Spread the fixing tabs, then mortar them in
Alternatively: Countersunk holes are provided for fixing the frame with screws or rivets to different
structures
Assembly
Air diffusers X-GRILLE Basic / Cover8

Preparing the grille
Cutting the blade linkage (optional)
The blades are linked so that they can be adjusted
in groups. Up to 9 blades are interconnected. If dif-
fering blade settings are required, the blade linkage
at the rear must be cut.
NOTICE!
Cutting the blade linkage cannot be made
undone.
Removing the transport protection wire
Remove (cut) the transport protection wire at the
back of the grille (only for X-GRILLE Basic from
size 325)
Inserting the grille
X-GRILLE Basic, spring clip fixing
Assembly
Air diffusers X-GRILLE Basic / Cover 9

X-GRILLE Basic, concealed screw fixing
X-GRILLE Cover, concealed screw fixing
Assembly
Air diffusers X-GRILLE Basic / Cover10

Fixing X-GRILLE Cover with screws (screws to be provided by others)
Duct connection
Ventilation grilles are not fitted with a spigot or
flange as they are installed into ducts or other open-
ings.
Assembly
Air diffusers X-GRILLE Basic / Cover 11

Initial commissioning, maintenance and
cleaning
Initial commissioning
Before you start commissioning:
Check that the grilles are correctly seated.
Remove protective film, if any.
Ensure that all grilles are clean and free from
residues and foreign matter.
Ensure that the devices have been correctly
fixed and connected to the ducting.
For commissioning see also VDI 6022, part 1 – 'Hy-
giene requirements for ventilation and air-condi-
tioning systems and units'.
Volume flow rate balancing
When several grilles are connected to just one
volume flow controller, it may be necessary to bal-
ance the volume flow rates.
Fig. 1: Attachments -AG, -DG and Types AGW,
DGW
Damper unit with opposed action blades, adjustable
Fig. 2: Attachments -AS, -S and Type ASW
Damper unit with hit and miss damper, adjustable,
secured with a locking screw
Air pattern
Adjustable blades: Set the air control blades individ-
ually or together and depending on the local condi-
tions
①Basic
②X-GRILLE Cover
Maintenance and cleaning
Please note:
The cleaning intervals given in the VDI 6022
standard apply.
Clean surfaces with a damp cloth.
Use only common household cleaners, do not
use any aggressive cleaning agents.
Do not use cleaning agents that contain
chlorine.
Do not use equipment for removing stubborn
contamination, e.g. scrubbing sponges or
scouring cream, as it may damage the sur-
faces.
Initial commissioning, maintenance and cleaning
Air diffusers X-GRILLE Basic / Cover12