Trox Technik CAK User manual

Product overview
1
2
Fig. 1: Schematic illustration, CAK
1 Casing of the silencer
2 Spigot
Important notes
Safety
Correct use
Circular silencers are used to reduce noise in the
circular ducts of ventilation and air conditioning sys-
tems within closed rooms.
For the reduction of air-regenerated noise of air
terminal units and mechanical self-powered control-
lers, etc.
Do not use circular silencers in extract air systems
in commercial kitchens unless the extract air has
been cleaned as much as possible with high-effi-
ciency aerosol separators; see VDI 2052.
The CAK type is particularly suitable for ventilation
systems with chemically contaminated extract air,
e.g., from fume cupboards.
Incorrect use
WARNING!
Danger of injury or risk of damage to property
due to incorrect use
Incorrect use of the circular silencer can lead to
dangerous situations.
Never use the circular silencer:
– outdoors without sufficient protection against
the effects of weather
– in process air systems
Modifying the unit or using replacement parts that
have not been approved by TROX is not permitted.
Staff
Qualification
The work described in this manual has to be car-
ried out by individuals with the qualification, training,
knowledge and experience described below:
Specialized personnel
Specialised personnel are personnel, who due to
their specialized training, skills, and experience,
as well as knowledge of the applicable standards
and regulations, are capable of executing the tasks
assigned to them, and of recognizing possible haz-
ards and avoiding them on their own.
Personal protective equipment
Personal protective equipment is equipment that
protects the user against health or safety risks at
work.
Installation manual GB/en
Circular silencer
CAK
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn, Ger-
many
Germany
[phone]
[phone]
E-mail: [email protected]
www.troxtechnik.com
A00000071256, 01/2023, © TROX GmbH 2022
Circular silencer CAK 1

Personal protective equipment must be worn for
various types of work; the protective equipment
required is listed in this manual together with the
description of each type of work.
Description of personal protective equipment
Industrial safety helmet
Industrial safety helmets protect the head from
falling objects, suspended loads, and the effects of
striking the head against stationary objects.
Protective gloves
Protective gloves protect hands from friction, abra-
sions, punctures, deep cuts, and direct contact with
hot surfaces.
Safety shoes
Safety shoes protect the feet against crushing,
falling parts, and from slipping on slippery ground.
Repair and replacement parts
Only qualified personnel must repair the products,
and they have to use genuine replacement parts.
Transport, storage and packaging
Delivery check
Check delivered items immediately after arrival for
transport damage and completeness. In case of
any damage or an incomplete shipment, contact the
shipping company and your supplier immediately.
Transport on site
Please note:
Be careful when unloading or moving the
product, and pay attention to the symbols and
information on the packaging.
If possible, take the product in its transport
packaging up to the installation location.
Use only lifting and transport gear designed for
the required load.
Always secure the load against tipping and
falling.
Do not move bulky items just by yourself. Get
help to prevent injuries and damage.
Storage
Please note:
Store the product only in its original packaging
Protect the product from the effects of weather
Protect the product from humidity, dust and
contamination
Storage temperature: 0 °C to 100 °C.
Relative humidity: 80 % max., no condensation
Packaging
Properly dispose of packaging material.
Transport, storage and packaging
Circular silencer CAK2

Installation
General installation information
Personnel:
Specialized personnel
Protective equipment:
Protective gloves
Industrial safety helmet
Safety shoes
CAUTION!
Danger of injury from sharp edges, sharp cor-
ners and thin plastic parts!
Sharp edges and sharp corners may cause cuts
or grazes.
– Be careful when carrying out any work.
–Wear protective gloves, safety shoes and a
hard hat.
Please note:
Horizontal or vertical installation orientation.
Duct connection on both sides.
Installation in ducts outside closed rooms
requires sufficient protection against the effects
of weather.
Length (L) refers to the airflow direction.
Installation material is not part of the supply
package unless stated otherwise.
Airflow direction freely selectable.
Torsion-free installation.
InstallationOperation
Circular silencer CAK 3

Installation information for circular silencer
General information
When designing and constructing ventilation
and air conditioning systems, take into account
the requirements of VDI6022, in particular:
–Hygienic, clean installation of all compo-
nents and their air distribution surfaces
– Inspection and cleaning options by plan-
ning inspection/cleaning openings in the
ducting system
– Avoidance of leaks
Affix the circular silencer proficiently and only
to load-bearing components.
Load suspension systems only with the weight
of the circular silencer. Adjacent components
and connecting ducts must be supported sepa-
rately.
Only use approved and sufficiently dimen-
sioned suspensions for fixing. Secure screw
connections against self-loosening, e.g., by
locking them. Fixing material is not included in
the supply package.
Fig. 2: Installation example for circular silencer
1 Duct
2 Circular silencer
3 Clamp
4 Suspension, e.g., with threaded rod
Fig. 3: Examples of fixings for rounded units
1 Fixing to pipe clamps
2 Fixing to suspension element
When installing the circular silencer, choose
a load-bearing structure that will support the
entire weight of the circular silencer construc-
tion.
The weight of the circular silencer must not be
supported by the spigots or flanges alone.
Tension-free assembly
Structure-borne sound transmission must be
avoided by taking suitable measures.
Installation in ducts outside closed rooms
requires sufficient protection against the effects
of weather
Take standard DIN EN 12236 into considera-
tion (suspensions and supports for air ducts)
Assembly to control components
Circular silencers without splitters can be used for
the reduction of air-regenerated noise of air terminal
units and mechanical self-powered controllers. The
installation takes place immediately downstream of
the control component.
Connecting the duct
When connecting the ducting, the customer must
ensure that the connection points are installed as
air-tight as possible in order to avoid negative influ-
ences from leakages such as air volume deviations,
power consumption, etc. Unless otherwise stated,
the connecting material is not included in the supply
package.
InstallationOperation
Circular silencer CAK4

Before connecting the ducting:
Check the inside of the unit for damage and
loose parts.
Remove any contamination from the ducting.
Leakage classes
In order to be able to achieve the required tight-
ness of the duct system, it is necessary that suit-
able sound attenuators and duct components have
been selected. In addition, the following should be
observed:
Proper and expert assembly
Provide seals
Establish the cable fastening (suspension/sup-
port)
Circular duct – plastic
Plastic spigot
Installation on ducting in accordance with DIN8077.
With clamp connectors.
Plastic spigot
Installation on ducting in accordance with DIN8077.
By plastic welding.
Technical data
General data
Item Value
Nominal sizes 125 - 400 mm
Operating pressure 1000 Pa max.
Airflow velocity ≤ 20 m/s
Item Value
Air temperature 0 °C to 100 °C
Relative humidity ≤ 80%, no condensation
Casing leakage according to
EN 15727
Class D
Materials of circular silencer PPs (flame-retardant poly-
propylene)
Technical data
Circular silencer CAK 5

Dimensions and weights CAK
ØD
ØD₃
L
L₁
Dimensions
nominal size ØD ØD3
[mm]
125 125 225
160 160 250
200 200 280
250 250 355
315 315 415
400 400 500
Lengths
Nominal length L L1
[mm]
500 595 495
1000 1095 995
1500 1595 1495
Weights
nominal size 500 1000 1500
m [kg]
125 2.2 4.1 5.9
160 2.6 4.7 6.8
200 3.2 5.8 8.5
250 4.3 7.6 10.9
315 4.6 8.6 12.5
400 5.2 9.3 13.4
Technical data
Circular silencer CAK6

CAK/.../VF2
ØD
ØD₃
L
L₁
n x Ø10
T
ØD₂
ØD₁
Dimensions
nominal size ØD ØD3 ØD1 ØD2 T n
[mm]
125 125 225 165 185 8 8
160 160 250 200 230 8 8
200 200 280 240 270 8 8
250 250 355 290 320 8 12
315 315 415 350 395 10 12
400 400 500 445 475 10 16
Lengths
Nominal length L L1
[mm]
500 595 495
1000 1095 995
1500 1595 1495
Weights
nominal size 500 1000 1500
m [kg]
125 2.5 4.4 6.2
160 3.0 5.1 7.2
200 3.6 6.2 8.9
250 4.9 8.2 11.5
Technical data
Circular silencer CAK 7

nominal size 500 1000 1500
m [kg]
315 5.3 9.3 13.7
400 6.8 10.9 15.0
Commissioning
Commissioning and operation
Personnel:
Specialized personnel
Before you start commissioning:
Check proper installation of the circular
silencers.
Ensure that all sound attenuators are
clean and free from residues and for-
eign matter.
Commissioning
Code of good practice for commis-
sioning
Commissioning is governed by the standard "DIN
EN 12599 Testing and measuring procedures
for the transfer of installed ventilation and air
conditioning systems", and, if applicable, contrac-
tually agreed services between HVAC contrac-
tors, system owners and installation engineers.
The standard describes the essential commis-
sioning steps of the completeness check, func-
tion check, function measurement as well as
report generation and handover.
Operation
Once commissioning has been completed, the cir-
cular silencer will operate in a self-powered manner
and require no intervention from the system owner.
Depending on the area of application of the circular
silencer, test specifications and intervals may have
to be observed.
Maintenance
System owner's responsibility
WARNING!
Only authorised specialist personnel are
allowed to perform the described mainte-
nance measures.
The system owner is responsible for maintenance.
The system owner is responsible for creating a
maintenance plan, for defining the maintenance
goals, and for the functional reliability of the equip-
ment.
The legal regulations must be observed during
maintenance, e.g. the system owner is responsible
for hygienic operation in accordance with VDI 6022.
Maintenance
The circular silencers are low-maintenance in terms
of wear, but they must be included in the regular
cleaning of the ventilation system. Regular care and
maintenance ensure long service life of the circular
silencer.
Inspection measures
1. Remove contamination that affects the func-
tion of the circular silencer.
2. Check all screws for firm seating and
retighten them, if necessary.
3. Document the maintenance work.
Repair
Repair work is only allowed to be carried out by
specialist personnel or by the manufacturer. Only
genuine replacement parts must be used.
Commissioning
Circular silencer CAK8

Disposal
ENVIRONMENT!
Risk of harm to the environment due to incor-
rect disposal of goods and packaging!
Incorrect disposal can harm the environment.
– Be sure to comply with the relevant national
guidelines and regulations.
–If you are not sure how to dispose of any-
thing in an environmentally friendly manner,
contact your local authorities or a specialist
disposal company.
Note: The sound attenuator has to be disassem-
bled for disposal.
If no take back (disposal) agreement with
TROX GmbH is in place, we recommend disposing
of the various materials as described below:
1
2
Fig. 4: Schematic illustration of the circular silencer
No. Part Material/
waste dis-
posal code
Disposal
1 Casing, inner
duct and
spigot
Plastic EAK
170203
According to
EAK
2 Absorption
material
Mineral wool
EAK 170604
According to
EAK
EWC European Waste Catalogue
Maintenance
Circular silencer CAK 9