Trox Technik UL series User manual

Product overview
Fig. 1: Schematic illustration
①Front frame, UL with L-sections, KUL with U-
sections
②Blades (closed)
③Centre mullion (B ≥ 1000 mm)
④Blades (open)
⑤Blade restrictor
⑥Seal
⑦WG border
⑧WG regular blades
⑨WG bottom blade
⑩Crimped wire mesh, with or without insect
screen
⑪Casing
⑫Blades
⑬Seal
⑭Linkage
⑮Travel stop (angle section)
⑯Adjustable blade restrictor
Installation manual GB/en
Non-return dampers
Types UL, KUL, WG-KUL, ARK, ARK-1
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.troxtechnik.com
A00000053072, 10/2018, © TROX GmbH 2015
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 1

Important notes
Information on the installation manual
This manual enables operating or service personnel
to correctly install the product described below and
to use it safely and efficiently.
It is essential that these individuals read and fully
understand this manual before starting any work.
The basic prerequisite for safe working is to comply
with the safety notes and all instructions in this
manual.
The local regulations for health and safety at work
and general safety regulations also apply.
Qualified staff
The work described in this manual has to be carried
out by individuals with the qualification, training,
knowledge and experience described below:
HVAC technician
HVAC technicians are individuals who have suffi-
cient professional or technical training in the field
they are working in to enable them to carry out their
assigned duties at the level of responsibility allo-
cated to them and in compliance with the relevant
guidelines, safety regulations and instructions.
HVAC technicians are individuals who have in-
depth knowledge and skills related to HVAC sys-
tems; they are also responsible for the professional
completion of the work under consideration.
HVAC technicians are individuals who have suffi-
cient professional or technical training, knowledge
and actual experience to enable them to work on
HVAC systems, understand any potential hazards
related to the work under consideration, and recog-
nise and avoid any risks involved.
Limitation of liability
The information in this manual has been compiled
with reference to the applicable standards and
guidelines, the state of the art, and our expertise
and experience of many years.
The manufacturer does not accept any liability for
damages resulting from:
Non-compliance with this manual
Incorrect use
Operation or handling by untrained individuals
Unauthorised modifications
The actual scope of delivery may differ from the
information in this manual for special constructions,
additional order options or as a result of recent
technical changes.
Copyright
This document, including all illustrations, photos,
etc., is protected by copyright.
Any use of this document without the written con-
sent of the manufacturer is an infringement of copy-
right; this applies in particular to disclosing this
document to third parties, to publishing, copying,
microcopying, or translating content, and to saving
content on electronic systems or modifying it.
Violators will be held liable for any damage. The
right to further claims remains reserved.
Personal protective equipment
Personal protective equipment must be worn for
any work in order to reduce health or safety haz-
ards to the minimum.
The appropriate protective equipment for a job must
be worn for as long as the job takes.
Correct use
Non-return dampers are used to prevent air from
flowing against the intended airflow direction. They
open and close automatically and are used for
supply air or extract air in ventilation and air condi-
tioning systems.
Important notes
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-12

Incorrect use
WARNING!
Danger due to incorrect use!
Incorrect use of the damper can lead to dan-
gerous situations.
Never use the damper:
–in areas with potentially explosive atmos-
pheres
– for process air
– outdoors without sufficient protection against
the effects of weather
– in humid rooms
– in rooms with aggressive or dust-laden air
Transport and packaging
Transport
CAUTION!
Danger of injury from sharp edges, sharp cor-
ners and thin sheet metal parts!
Sharp edges, sharp corners and thin sheet metal
parts may cause cuts or grazes.
– Be careful when carrying out any work.
–Wear protective gloves, safety shoes and a
hard hat.
Use only lifting and transport gear designed for the
required load. Always secure the load against tip-
ping and falling.
Upon delivery, carefully remove the packaging and
check the damper for transport damage and com-
pleteness.
Storage
Please note:
Store the unit only in its original packaging
Protect the unit from the effects of weather
Protect the unit from humidity, dust and con-
tamination
Storage temperature: –10 to 50 °C
Relative humidity: 95 % max., non-condensing
Transport and packaging
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 3

Installation
General safety notes
CAUTION!
Danger of injury from sharp edges, sharp cor-
ners and thin sheet metal parts!
Sharp edges, sharp corners and thin sheet metal
parts may cause cuts or grazes.
– Be careful when carrying out any work.
–Wear protective gloves, safety shoes and a
hard hat.
Personnel:
HVAC technician
NOTICE!
Contamination or damage will impair the
function of the damper.
Protect the damper from contamination and
damage.
Please note:
Installation should be vertical and without tor-
sion
Installation only into horizontal ducts, with the
blades horizontal
Installation in vertical ducts only with the
damper opening against gravity (extract air
ducts)
Note the airflow direction
Duct connection on one side or on both sides
(with UL only on one side)
Dampers that are not screw-fixed to the wall or
ceiling slab require suspensions.
The function of the damper must be checked
before installation.
General installation information
Fig. 2: Installation types
①Ducts on both sides (only with KUL, ARK-1)
②Without duct (air transfer)
③Duct on one side (air outlet)
④Duct on one side (air inlet)
The non-return dampers are installed away from
walls (in ducts), or adjacent to or on the face of
walls and ceiling slabs.
Installation on the discharge side of a fan (only
UL, KUL)
Fig. 3: Upstream section
Turbulence on the discharge side of a fan may
damage the blades of the non-return damper. A
straight upstream section >B+H is hence required
on the discharge side of a fan.
Installation
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-14

Installing UL
NOTICE!
Risk of damage due to incorrect use.
Do not use the UL non-return damper in external
walls or as an exhaust air or fresh air damper.
For external walls use only WG-KUL (with factory
mounted external weather louvre).
Fig. 4: Wall installation
UL1 Extract opening
UL2 Supply opening
Note the airflow direction (blade opening direction)
Installation opening H1B1
Without installation sub-
frame
H + 15 B + 15
With installation sub-
frame
H + 35 B + 35
Fix the damper with suitable screws (by others);
flange holes ≈∅9 mm.
Installation
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 5

Installing KUL / WG-KUL
NOTICE!
Risk of damage due to incorrect use.
Do not use the KUL non-return damper in
external walls or as an exhaust air or fresh air
damper.
For external walls use only WG-KUL (with factory
mounted external weather louvre).
Fig. 5: Wall installation without installation subframe
(KUL shown)
Fig. 6: Duct installation (KUL shown)
Fix the damper with suitable screws (by others);
flange holes ∅9.5 mm.
Fig. 7: Installation with installation subframe (WG-
KUL-1 shown)
①Threaded stud
②Fixing tab
③Installation subframe
Items 1 to 3 are included in the installation sub-
frame supply package
Installation opening H1 B1
Without installation sub-
frame
H + 95 B + 95
With installation sub-
frame
H + 115 B + 115
Installation
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-16

Installing ARK-1
NOTICE!
Risk of damage due to incorrect use.
Do not use the ARK-1 non-return damper in
external walls or as an exhaust air or fresh air
damper.
Fig. 8: Horizontal airflow
Fig. 9: Vertical airflow
Fig. 10: Wall installation without installation sub-
frame (ARK-1 shown)
①Blade movement area must be kept clear
Fig. 11: Duct installation (ARK-1 shown)
①Blade movement area must be kept clear
Installation
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 7

Fix the damper with suitable screws (by others);
flange holes (only KUL-G) ∅9.5 mm.
Fig. 12: Wall installation with installation subframe
(steel/stainless steel construction)
①Threaded stud
②Fixing tab
③Installation subframe
Items 1 to 3 are included in the installation sub-
frame supply package
Installing the installation subframe
Fig. 13: Installation subframe and damper assembly
①Threaded stud
②Washer
③Hexagon nut
④Fixing tab
⑤Hexagon head screw
⑥Installation subframe
⑦Damper casing
Installation
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-18

Fig. 14: Bend and spread the fixing tabs before
installation
Connecting the duct
Use screws to attach the damper to the ducting.
The damper casing has flange holes for duct con-
nection.
Seal the joint between the casing flange and the
duct in order to avoid pressure loss. Use sealing
tape, for example, and clamps or additional screws,
if necessary.
The movement of the damper blades must not be
obstructed by any attachment.
Commissioning and maintenance
Commissioning
Personnel:
HVAC technician
As part of commissioning, the non-return damper
must be tested for correct functioning.
NOTICE!
Start-up of fans with UL/KUL
Ensure a gradual start-up of fans to avoid a
sudden pressure increase.
NOTICE!
ARK-1 blade restrictors
Type ARK-1 non-return dampers have adjustable
blade restrictors, which can be adjusted as part
of commissioning.
Maintenance
Non-return dampers are maintenance-free with
regard to wear but must still be included in the reg-
ular cleaning of the ventilation system.
Commissioning and maintenance
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 9

Technical data
UL/KUL
Data Value Unit
Max. pressure 100 Pa
Operating temperature -20 – 80 °C
Total differential pressure at 2.5 m/s 25 Pa
WG-KUL
Data Value Unit
Max. pressure 100 Pa
Operating temperature -20 – 80 °C
Total differential pressure – exhaust air at 2.5 m/s 55 Pa
Total differential pressure – fresh air at 2.5 m/s 60 Pa
ARK-1
Data Value Unit
Max. pressure 5000 Pa
Operating temperature (galvanised steel) 0 – 80 °C
Operating pressure (galvanised steel with optional Viton seal) 0 – 120 °C
Operating pressure (stainless steel with optional Viton seal) 0 – 200 °C
Total differential pressure at 10 m/s (horizontal airflow) 115 Pa
Differential pressure at 2 m/s (vertical airflow) 135 Pa
Differential pressure at 10 m/s (vertical airflow) 45 Pa
Closed blade air leakage (against the intended airflow direc-
tion) to EN 1751 (class)
4
Casing air leakage to EN 1751 (class) C
For more technical data see the technical leaflet.
Technical data
Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-110

Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-1 11

Non-return dampers Types UL, KUL, WG-KUL, ARK, ARK-112