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Trynex SnowEx RTG-2400 User manual

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© Trynex International 2007 L1186 (REV 000) 8 — 1
Spreaders for Snow & Ice Control
FOR MODEL
RTG-2400
L1186 © Trynex International 2007
8 — 10
RTG-2400 Auger Drive Assembly
Parts Breakdown
© Trynex International 2007 L1186 8 — 11
.ytQnoitpircseD.oNtraPyeK
3
D6453 5/16” x 1” Serrated 18-8 SS
RTG-2400 Auger Drive Assembly
Parts Breakdown
Auger Drive
Assembly
D6584 3/8” Flange Nut
D5527 1” Bearing
D5702 Bearing Cover
D5709 6” Variable Pitch Auger
D5706 5/16” Serrated Flange Nut
D6452 3/8” Serrated HHCS
D6842 Love Joy Coupling
D6843 Urethane Spyder
D6873 3/16” Key Stock
D6825 12 Volt Auger Motor
D6894 Auger Transmission
1
1
2
4
4
4
2
1
3
1
1
L1186 © Trynex International 2007
8 — 12
RTG-2400 Spinner Drive Assembly
Parts Breakdown
© Trynex International 2007 L1186 8 — 13
RTG-2400 Spinner Drive Assembly
Parts Breakdown
.ytQnoitpircseD.oNtraPyeK
D6854 1/4-20 x 1” HWH Serrated
D6823 Urethane Spinner
D5718
D6133
D6327
D4121
D6131
D6877
D5721
D4135
D5739
D5741
D5740
D6447
D5738
D5722
D6232
D5723
D5715
D6135
D4124
Spinner Mounting Hub
5/16-18 x 1/2” Hex Bolt
Spinner Deflector
3/8”-16 x 1” HHCS
1/4-20 x 1/2” SS HWH Serrated TCS
#8 x 3/4 Self Driller HWH
Spinner Drive Enclosure
5/16 Hair Pin Clip
Spinner Drive Pin
Long Leveler Rod
Short Leveler Rod
5/16” x 1” Self Driller
Leveler Mount Bracket
Spinner Motor
Motor Coupler
Spinner Transmission
Spinner Motor Cover
#10-32 x 5/8” HMS
3/8” Lock Nut
3
1
1
1
1
2
4
6
1
4
1
1
1
2
1
1
1
1
1
2
2
Complete Drive Assembly
D4125 3/8” Flat Washer 2
L1186 © Trynex International 2007
8 — 14
RTG-2400 Hopper Assembly
Parts Breakdown
© Trynex International 2007 L1186 8 — 15
RTG-2400 Hopper Assembly
Parts Breakdown
.ytQnoitpircseD.oNtraPyeK
5710
D
6131D
D 5720
D 5700
D 5724
D 6515
D 4125
D 4122
D 5711
D 5713
D 5714
Hopper
Assembly
Hopper Auger Motor Cover
1/4-20 x 1/2” SS HWH Serrated TCS
Auger Cover Screw Cap
RTG Hopper
3/8-16 x 2-3/4 HHCS
Heavy Duty Vibrator
3/8” Flat Washer
3/8-16 x 1-1/2 HHCS
Vibrator Link Arm
Short Baffle Plate
Long Baffle Plate
1
6
6
1
9
1
15
4
1
1
1
D 5712 Interior Main Baffle Support Frame 1
D 6453 5/16 x 1” Serrated 18-8 SS 4
D 6165 5/16 Flat Washer 3
D 4121 5/16-18 x 1” HHCS 3
L1186 © Trynex International 2007
8 — 16
RTG-2400 Frame Assembly
Parts Breakdown
Optional Universal Mounting Kit Shown In Illustration
As Part Of Frame Assembly.
© Trynex International 2007 L1186 8 — 17
RTG-2400 Frame Assembly
Parts Breakdown
Qty.
.
oNtraPyeK Description
2 ea.
Frame
Assembly
D 5705
D 5736
D 5728/29
D 4122
D 5730/31/32
2400 Frame Weldment
Upper Pin Bracket 1.125 & 1.0 (UMK- 175 Kit)
3/8-16 x 1-1/2 HHCS
Lower Pin 1.25, 1.0, .750 (UMK - 175 Kit)
1
Upper Gussett (UMK -175 Kit) 2
2 ea.
8
1
D 5735
D 5734
Right Hand Main Bracket (UMK - 175 Kit)
Left Hand Main Bracket (UMK - 175 Kit)
1
FRAME SHOWN WITH OPTIONAL UMK MOUNTING KIT
L1186 © Trynex International 2007
8 — 18
Vehicle Harness Wiring Instructions
Step 1: Take harness assembly and route from the rear of the vehicle to the front. Route harness along frame and attach to frame holes
and frame supports. It is not recommended to attach to fuel or brake lines for obvious reasons. Do not route close to exhaust system or
engine, even though Snowex uses high temperature wiring, it still could melt under extreme heat and short the spreader electric
al system, as
well as the vehicle electrical system.
Step 2:
Mount rear plug above hitch plate using supplied bolts, locate between hinges (important) make sure wiring and plug
are clear of dump body pinch points. Apply a small amount of dielectric grease to contacts.
Step 3: Secure harness from the rear to the front using heavy duty ty-wraps or frame clips along the frame and lighter duty ty-wraps
everywhere else.
Step 4: Drill a 1-1/4 hole in the firewall or use existing access hole (check to make sure you are clear on the other side you intend to drill).
Route connector and harness through hole.
The power harness from control box to battery will need to be routed from
fromthe large high amperage connector. Route leads with lugs to battery —
do not connect power at this time.
Step 5: Connect harness to the back of the controller and mount to a suitable location. NOTE: You may want to contact customer before
mounting controller, some prefer not to have holes drilled into the dashboard. Ty-wrap loose controller harness and move to the
engine
compartment. Do not mount close to any heater vents.
Step 6:
Connect power leads to the battery: Red + Positive, Black – Negative, always connect to the primary battery if using a dual ba
ttery
system, secure loose loom to any other large or medium vehicle harness with medium duty ty-wraps this will secure wiring harness.
Step 7:
Push the ON/OFF button on the controller to check for power, when that has been confirmed turn power OFF. The electrical porti
on
of the installation is complete.
the inside of the cab to the battery – this results