TSI Instruments DICKEY-john INTELLIAG ISO6 User manual

INTELLIAG® ISO6
™
PLANTER DRILL CONTROL
VERSION 4
Operator’s Manual
User Level 2/3
A DIVISION OF TSI
®
®

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual / I
6011258 Rev C
Safety Notices................................................................................................................1
Disclaimer..................................................................................................................................1
System Components.....................................................................................................2
Universal Terminal (UT) ............................................................................................................3
ISO6Master Module ..................................................................................................................3
Working Set Member (WSMB) Module (Optional) ....................................................................4
Working Set Member2 (WSMB2) Module (Optional) ................................................................4
CAN Terminators.......................................................................................................................5
Component Installation.................................................................................................6
ISO6Module ..............................................................................................................................6
Working Set Member (WSMB) Module .....................................................................................7
WSMB Install Considerations....................................................................................................7
Bolt WSMB To Frame................................................................................................................8
TIE-Strap WSMB To Frame ......................................................................................................8
Connect Cab/Terminal Harnessing .........................................................................................11
Connect Implement Harnessing..............................................................................................11
Cab Harnessing (Non ISO Bus Ready Tractors).....................................................................12
Implement Harnessing Diagrams............................................................................................13
Accessory Harness (Optional).................................................................................................15
Sensor Installation...................................................................................................................15
System Modes.............................................................................................................19
Intelliag ISO6Access...............................................................................................................19
Work Mode ..............................................................................................................................19
User Levels..................................................................................................................20
User Level 1 Operator (Basic Access)....................................................................................20
User Level 2 (Dealer) ..............................................................................................................21
User Level 3 (OEM).................................................................................................................23
Navigation And Action Buttons..................................................................................24
Navigation................................................................................................................................24
Navigation Buttons Defined.....................................................................................................24
Action Buttons..........................................................................................................................25
Action Buttons Defined............................................................................................................25
Home Menu..................................................................................................................27
Version Information .................................................................................................................27
Basic Setup Steps ...................................................................................................................27
System Setup Buttons.............................................................................................................29
System Setup Buttons Defined................................................................................................30
Modules........................................................................................................................34
Module Limits:..........................................................................................................................34
Connecting Seed Sensors To ISO6/WSMB............................................................................34
Replacing Installed Modules (Auto Config).............................................................................34
Adding New Modules...............................................................................................................36
Auto Sort Feature ....................................................................................................................36
Identify Harness ..........................................................................................................37
Selecting A Harness:...............................................................................................................37

OPERATOR’S MANUAL
II / ISO6Version 4 UL 2_3 Manual
6011258 Rev C
Row Setup....................................................................................................................38
Configuration Setup.................................................................................................................39
Material Setup..............................................................................................................39
Creating A Materials Table......................................................................................................41
Clear Material From Table.......................................................................................................42
View Next Material Page .........................................................................................................43
Edit/Define Material Parameters..............................................................................................43
Material Type...........................................................................................................................44
Planter Control Material Type..................................................................................................46
High/Low Population Alarms ...................................................................................................49
Granular Seeding Material Type..............................................................................................50
Liquid Flow Material Type........................................................................................................56
Planter Monitor Material Type .................................................................................................59
Granular Monitor Material Type...............................................................................................63
Shaft Control............................................................................................................................66
Fan Control..............................................................................................................................69
Control Channel Setup................................................................................................71
Assign A Control Channel .......................................................................................................71
Delete A Control Channel........................................................................................................72
Copy A Control Channel..........................................................................................................73
Channel Linking.......................................................................................................................73
Control Channel Type..............................................................................................................74
Planter Control Channel..........................................................................................................75
Granular Control Channel........................................................................................................77
Liquid Flow Control Channel ...................................................................................................80
Nozzles....................................................................................................................................82
Planter Monitor Channel.............................................................................................84
Granular Monitor Channel.......................................................................................................86
Fan Control..............................................................................................................................88
Disable Control On Control Failure Alarm...............................................................................90
Shaft Control............................................................................................................................90
Individual Row Control (IRC)...................................................................................................92
Drop Spreader.........................................................................................................................93
Calibrations-Valve And Spreader...............................................................................94
Planter Control And Granular Valve Calibration......................................................................94
Perform A Valve Calibration....................................................................................................94
Limit Output (Granular)............................................................................................................95
Spreader Calibration (Granular)..............................................................................................97
Spreader Constants Defined...................................................................................................98
Liquid Flow Calibration............................................................................................................99
Limit Output ...........................................................................................................................101
K-Factor Calibration...............................................................................................................101
Perform A Liquid Flow Catch Test.........................................................................................102
Operations .................................................................................................................103
To Edit An Operation:............................................................................................................103
Section Control..........................................................................................................104
Clutch Sections......................................................................................................................104
Identify Sections And Outputs...............................................................................................104
Assign Channels/Rows/Outputs/Switches ............................................................................105

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual / III
6011258 Rev C
Liquid Boom Section Control...................................................................................107
Boom Setup...........................................................................................................................107
Assign Channels, Rows, Outputs, Switches .........................................................................108
Section Linking..........................................................................................................109
Section Linking Examples........................................................................................111
Implement Geometry.............................................................................................................112
Three-Point Hitch Type..........................................................................................................114
Semi-Mount And Drawbar Hitch Types.................................................................................115
Double Pivot Hitch Type........................................................................................................116
Sensor Setup.............................................................................................................118
Sensor Configuration Requirements:....................................................................................118
Sensor Setup.........................................................................................................................119
Sensor Summary...................................................................................................................121
Sensor Details .......................................................................................................................122
Module And Sensor Setup Comparison................................................................................124
Ground Speed Setup.............................................................................................................126
Accessory Sensors ...................................................................................................131
Accessory Summary..............................................................................................................131
Accessory Setup....................................................................................................................131
Accessory Alarm Setup .........................................................................................................133
Pressure Sensor Setup .........................................................................................................134
Hopper Sensor Setup............................................................................................................135
Rpm Sensor Setup ................................................................................................................136
Digital Sensor Setup..............................................................................................................137
Bout Markers .............................................................................................................139
Bout Marker Setup.................................................................................................................139
Customizing The Work Screen.................................................................................141
Modifying The Instrument Layout..........................................................................................142
Selecting An Instrument ........................................................................................................143
Instruments Without Setup Defined.......................................................................................145
Instruments With Setup Defined............................................................................................145
Area Instrument.....................................................................................................................151
Materials Instrument..............................................................................................................154
Product Levels.......................................................................................................................156
Accessories ...........................................................................................................................157
Operation...................................................................................................................159
Performing A Fill Disk............................................................................................................159
Begin Operation.....................................................................................................................160
Scroll Work Mode Screens....................................................................................................161
Work Screen Functions .........................................................................................................162
Reading The Control Instrument ...........................................................................................162
Control Channel Adjustment..................................................................................................163
Operate Screen Symbols ......................................................................................................164
Task Controller Icon ..............................................................................................................165
Work Mode Information Screens...........................................................................................165
Control Channel.....................................................................................................................166
Materials................................................................................................................................167
Seed Count............................................................................................................................167
Population..............................................................................................................................168

OPERATOR’S MANUAL
IV / ISO6Version 4 UL 2_3 Manual
6011258 Rev C
Product Levels...........................................................................................................174
Using The Precharge Feature...............................................................................................176
Dispensing Material With Flush Enable.................................................................................177
Manual Speed Mode .............................................................................................................178
Task Controller Compatibility.................................................................................................179
Selecting A Universal Terminal Type ....................................................................................180
Override Tc Functionality.......................................................................................................181
Import/Export Data....................................................................................................182
System Test...............................................................................................................184
Continuous Test ....................................................................................................................184
5 Rev Test .............................................................................................................................185
Remote Test Switch ..............................................................................................................186
Accumulators ............................................................................................................188
Seed Count............................................................................................................................188
Totals.....................................................................................................................................188
Version Information...................................................................................................191
To View Version Information: ................................................................................................191
Factory Reset (User Level 3) ....................................................................................193
Alarms........................................................................................................................194
Alarm Log And Details...........................................................................................................194
Alarm Reset (Level 3 OEM User)..........................................................................................195
Diagnostics................................................................................................................196
Manual Open Of Channel (System Failure) ..........................................................................198
Software Add-Ons.....................................................................................................201
To View Feature Keys: ..........................................................................................................201
Feature Key Possible Add-Ons.............................................................................................201
Troubleshooting & Alarm Codes..............................................................................202

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual SAFETY NOTICES / 1
6011258 Rev C
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to
potential hazards.
This Safety Alert Symbol identifies important safety messages
in this manual. When you see this symbol, carefully read the
message that follows. Be alert to the possibility of personal
injury or death.
WARNING
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION
Use of the word CAUTION with the Safety Alert Symbol
indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION
Use of the word CAUTION without the Safety Alert Symbol
indicates a potentially hazardous situation which, if not
avoided, may result in equipment damage.
DISCLAIMER
DICKEY-john reserves the right to make engineering refinements
or procedural changes that may not be reflected in this manual.
Material included in this manual is for informational purposes and
is subject to change without notice.

OPERATOR’S MANUAL
2 / SYSTEM COMPONENTS ISO6Version 4 UL 2_3 Manual
6011258 Rev C
SYSTEM COMPONENTS
The DICKEY-john IntelliAg ISO6is a complete monitoring and
control system that provides up to 8 channels of control for row
crop planters, drills, air seeders, and air carts to control planting,
liquid, and granular applications. The system monitors up to
120 rows with up to 6 sensors per row for individual row
performance and population. 1 ground speed, 5 hopper levels,
4 air pressure, 4 RPM sensor, and 1 lift switch are available with
additional working set members (WSMB).
NOTE
The IntelliAg system is designed to ISO11783 CAN
communication standards providing the capability
of communicating with other manufacturer’s
ISO11783-compatible equipment.
The IntelliAg system includes the following
required components:
Universal Terminal
ISO6Master Module
Safety Input Sensors (any two of the following)
-Implement Lift
-Ground Speed
-Secondary Ground Speed
Master Switch
Two CAN Terminators
Cab and Implement Harnessing
Optional components include:
Working Set Member Modules (WSMB)
Implement Lift
ISO Output Module (section control)
Working Set Member 2 (seed singulation)
Remote Test Switch (required for Continuous Test
and 5 Rev Test)
WSMB Accessory Module
Frame Fold Module
Row Shutoff Switch Module
Boom Shutoff Switch Module
Tramline Module
DICKEY-john provides a full suite of complimentary sensors that
are compatible with the IntelliAg ISO6platform.
Terminal mounts in the cab using:
RAM Mount
Terminal Mounting Plate

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual SYSTEM COMPONENTS / 3
6011258 Rev C
UNIVERSAL TERMINAL (UT)
A universal terminal is the main user interface with the IntelliAg
system components to monitor and control product application.
ISO6is compatible with most ISO11783-compliant universal
terminals.
ISO6MASTER MODULE
Figure 1
ISO6Master Module
The ISO6module houses the system’s primary interface device.
All system parameters, constants, and memory are stored in the
ISO6. The ISO6has 8 channels for planter control, granular
seeding, granular fertilizer, liquid control, and monitor only mode
or RPM control. In addition, the module can accept inputs from
up to 4 hopper level sensors, 4 air pressure sensors, 3 RPM
sensors, 1 ground speed sensor, and up to 16 population/
blockage sensors with all 16 rows capable of advanced seeding
calculations (skips, doubles, seed spacing). The ISO6module
uses a 30-pin and 18-pin connector to connect to the ISO6
module secured with a 1/4” socket or nut driver.

OPERATOR’S MANUAL
4 / SYSTEM COMPONENTS ISO6Version 4 UL 2_3 Manual
6011258 Rev C
WORKING SET MEMBER (WSMB) MODULE
(OPTIONAL)
Each Working Set Member (WSMB) module is an auxiliary to the
ISO6. A WSMB can accept up to 18 rows of seed sensors. The
WSMB passes information directly to the ISO6. Up to 8 WSMB’s
can be installed to monitor up to 120 sensors. The flexible design
of the WSMB allows for installation virtually anywhere on the
implement.
Figure 2
Working Set Member Module
WORKING SET MEMBER2 (WSMB2)
MODULE (OPTIONAL)
Figure 3
Working Set Member 2 Module

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual SYSTEM COMPONENTS / 5
6011258 Rev C
A Working Set Member 2 module provides seed singulation
calculations for spacing quality, seed singulation, skips, and
multiples. A maximum of 5 WSMB2 modules can be installed to
monitor up to 90 sensors. A total of 96 sensors are supported for
seed quality data using a combination of WSMB2 modules and
the ISO6Master Module.
CAN TERMINATORS
CAN terminators are necessary for proper communication
between each component of the system.
One terminator is located on the cab harness approximately
30 inches from the universal.
One terminator plugs into the implement harness of the last
module connected to the CAN bus.
Figure 4
CAN Terminator