TSI Instruments DICKEY-john INTELLIAG ISO6 User manual

INTELLIAG® ISO6
™
PLANTER DRILL CONTROL
VERSION 4
Operator’s Manual
User Level 2/3
A DIVISION OF TSI
®
®

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual / I
6011258 Rev C
Safety Notices................................................................................................................1
Disclaimer..................................................................................................................................1
System Components.....................................................................................................2
Universal Terminal (UT) ............................................................................................................3
ISO6Master Module ..................................................................................................................3
Working Set Member (WSMB) Module (Optional) ....................................................................4
Working Set Member2 (WSMB2) Module (Optional) ................................................................4
CAN Terminators.......................................................................................................................5
Component Installation.................................................................................................6
ISO6Module ..............................................................................................................................6
Working Set Member (WSMB) Module .....................................................................................7
WSMB Install Considerations....................................................................................................7
Bolt WSMB To Frame................................................................................................................8
TIE-Strap WSMB To Frame ......................................................................................................8
Connect Cab/Terminal Harnessing .........................................................................................11
Connect Implement Harnessing..............................................................................................11
Cab Harnessing (Non ISO Bus Ready Tractors).....................................................................12
Implement Harnessing Diagrams............................................................................................13
Accessory Harness (Optional).................................................................................................15
Sensor Installation...................................................................................................................15
System Modes.............................................................................................................19
Intelliag ISO6Access...............................................................................................................19
Work Mode ..............................................................................................................................19
User Levels..................................................................................................................20
User Level 1 Operator (Basic Access)....................................................................................20
User Level 2 (Dealer) ..............................................................................................................21
User Level 3 (OEM).................................................................................................................23
Navigation And Action Buttons..................................................................................24
Navigation................................................................................................................................24
Navigation Buttons Defined.....................................................................................................24
Action Buttons..........................................................................................................................25
Action Buttons Defined............................................................................................................25
Home Menu..................................................................................................................27
Version Information .................................................................................................................27
Basic Setup Steps ...................................................................................................................27
System Setup Buttons.............................................................................................................29
System Setup Buttons Defined................................................................................................30
Modules........................................................................................................................34
Module Limits:..........................................................................................................................34
Connecting Seed Sensors To ISO6/WSMB............................................................................34
Replacing Installed Modules (Auto Config).............................................................................34
Adding New Modules...............................................................................................................36
Auto Sort Feature ....................................................................................................................36
Identify Harness ..........................................................................................................37
Selecting A Harness:...............................................................................................................37

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II / ISO6Version 4 UL 2_3 Manual
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Row Setup....................................................................................................................38
Configuration Setup.................................................................................................................39
Material Setup..............................................................................................................39
Creating A Materials Table......................................................................................................41
Clear Material From Table.......................................................................................................42
View Next Material Page .........................................................................................................43
Edit/Define Material Parameters..............................................................................................43
Material Type...........................................................................................................................44
Planter Control Material Type..................................................................................................46
High/Low Population Alarms ...................................................................................................49
Granular Seeding Material Type..............................................................................................50
Liquid Flow Material Type........................................................................................................56
Planter Monitor Material Type .................................................................................................59
Granular Monitor Material Type...............................................................................................63
Shaft Control............................................................................................................................66
Fan Control..............................................................................................................................69
Control Channel Setup................................................................................................71
Assign A Control Channel .......................................................................................................71
Delete A Control Channel........................................................................................................72
Copy A Control Channel..........................................................................................................73
Channel Linking.......................................................................................................................73
Control Channel Type..............................................................................................................74
Planter Control Channel..........................................................................................................75
Granular Control Channel........................................................................................................77
Liquid Flow Control Channel ...................................................................................................80
Nozzles....................................................................................................................................82
Planter Monitor Channel.............................................................................................84
Granular Monitor Channel.......................................................................................................86
Fan Control..............................................................................................................................88
Disable Control On Control Failure Alarm...............................................................................90
Shaft Control............................................................................................................................90
Individual Row Control (IRC)...................................................................................................92
Drop Spreader.........................................................................................................................93
Calibrations-Valve And Spreader...............................................................................94
Planter Control And Granular Valve Calibration......................................................................94
Perform A Valve Calibration....................................................................................................94
Limit Output (Granular)............................................................................................................95
Spreader Calibration (Granular)..............................................................................................97
Spreader Constants Defined...................................................................................................98
Liquid Flow Calibration............................................................................................................99
Limit Output ...........................................................................................................................101
K-Factor Calibration...............................................................................................................101
Perform A Liquid Flow Catch Test.........................................................................................102
Operations .................................................................................................................103
To Edit An Operation:............................................................................................................103
Section Control..........................................................................................................104
Clutch Sections......................................................................................................................104
Identify Sections And Outputs...............................................................................................104
Assign Channels/Rows/Outputs/Switches ............................................................................105

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Liquid Boom Section Control...................................................................................107
Boom Setup...........................................................................................................................107
Assign Channels, Rows, Outputs, Switches .........................................................................108
Section Linking..........................................................................................................109
Section Linking Examples........................................................................................111
Implement Geometry.............................................................................................................112
Three-Point Hitch Type..........................................................................................................114
Semi-Mount And Drawbar Hitch Types.................................................................................115
Double Pivot Hitch Type........................................................................................................116
Sensor Setup.............................................................................................................118
Sensor Configuration Requirements:....................................................................................118
Sensor Setup.........................................................................................................................119
Sensor Summary...................................................................................................................121
Sensor Details .......................................................................................................................122
Module And Sensor Setup Comparison................................................................................124
Ground Speed Setup.............................................................................................................126
Accessory Sensors ...................................................................................................131
Accessory Summary..............................................................................................................131
Accessory Setup....................................................................................................................131
Accessory Alarm Setup .........................................................................................................133
Pressure Sensor Setup .........................................................................................................134
Hopper Sensor Setup............................................................................................................135
Rpm Sensor Setup ................................................................................................................136
Digital Sensor Setup..............................................................................................................137
Bout Markers .............................................................................................................139
Bout Marker Setup.................................................................................................................139
Customizing The Work Screen.................................................................................141
Modifying The Instrument Layout..........................................................................................142
Selecting An Instrument ........................................................................................................143
Instruments Without Setup Defined.......................................................................................145
Instruments With Setup Defined............................................................................................145
Area Instrument.....................................................................................................................151
Materials Instrument..............................................................................................................154
Product Levels.......................................................................................................................156
Accessories ...........................................................................................................................157
Operation...................................................................................................................159
Performing A Fill Disk............................................................................................................159
Begin Operation.....................................................................................................................160
Scroll Work Mode Screens....................................................................................................161
Work Screen Functions .........................................................................................................162
Reading The Control Instrument ...........................................................................................162
Control Channel Adjustment..................................................................................................163
Operate Screen Symbols ......................................................................................................164
Task Controller Icon ..............................................................................................................165
Work Mode Information Screens...........................................................................................165
Control Channel.....................................................................................................................166
Materials................................................................................................................................167
Seed Count............................................................................................................................167
Population..............................................................................................................................168

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Product Levels...........................................................................................................174
Using The Precharge Feature...............................................................................................176
Dispensing Material With Flush Enable.................................................................................177
Manual Speed Mode .............................................................................................................178
Task Controller Compatibility.................................................................................................179
Selecting A Universal Terminal Type ....................................................................................180
Override Tc Functionality.......................................................................................................181
Import/Export Data....................................................................................................182
System Test...............................................................................................................184
Continuous Test ....................................................................................................................184
5 Rev Test .............................................................................................................................185
Remote Test Switch ..............................................................................................................186
Accumulators ............................................................................................................188
Seed Count............................................................................................................................188
Totals.....................................................................................................................................188
Version Information...................................................................................................191
To View Version Information: ................................................................................................191
Factory Reset (User Level 3) ....................................................................................193
Alarms........................................................................................................................194
Alarm Log And Details...........................................................................................................194
Alarm Reset (Level 3 OEM User)..........................................................................................195
Diagnostics................................................................................................................196
Manual Open Of Channel (System Failure) ..........................................................................198
Software Add-Ons.....................................................................................................201
To View Feature Keys: ..........................................................................................................201
Feature Key Possible Add-Ons.............................................................................................201
Troubleshooting & Alarm Codes..............................................................................202

OPERATOR’S MANUAL
ISO6Version 4 UL 2_3 Manual SAFETY NOTICES / 1
6011258 Rev C
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to
potential hazards.
This Safety Alert Symbol identifies important safety messages
in this manual. When you see this symbol, carefully read the
message that follows. Be alert to the possibility of personal
injury or death.
WARNING
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION
Use of the word CAUTION with the Safety Alert Symbol
indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION
Use of the word CAUTION without the Safety Alert Symbol
indicates a potentially hazardous situation which, if not
avoided, may result in equipment damage.
DISCLAIMER
DICKEY-john reserves the right to make engineering refinements
or procedural changes that may not be reflected in this manual.
Material included in this manual is for informational purposes and
is subject to change without notice.

OPERATOR’S MANUAL
2 / SYSTEM COMPONENTS ISO6Version 4 UL 2_3 Manual
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SYSTEM COMPONENTS
The DICKEY-john IntelliAg ISO6is a complete monitoring and
control system that provides up to 8 channels of control for row
crop planters, drills, air seeders, and air carts to control planting,
liquid, and granular applications. The system monitors up to
120 rows with up to 6 sensors per row for individual row
performance and population. 1 ground speed, 5 hopper levels,
4 air pressure, 4 RPM sensor, and 1 lift switch are available with
additional working set members (WSMB).
NOTE
The IntelliAg system is designed to ISO11783 CAN
communication standards providing the capability
of communicating with other manufacturer’s
ISO11783-compatible equipment.
The IntelliAg system includes the following
required components:
Universal Terminal
ISO6Master Module
Safety Input Sensors (any two of the following)
-Implement Lift
-Ground Speed
-Secondary Ground Speed
Master Switch
Two CAN Terminators
Cab and Implement Harnessing
Optional components include:
Working Set Member Modules (WSMB)
Implement Lift
ISO Output Module (section control)
Working Set Member 2 (seed singulation)
Remote Test Switch (required for Continuous Test
and 5 Rev Test)
WSMB Accessory Module
Frame Fold Module
Row Shutoff Switch Module
Boom Shutoff Switch Module
Tramline Module
DICKEY-john provides a full suite of complimentary sensors that
are compatible with the IntelliAg ISO6platform.
Terminal mounts in the cab using:
RAM Mount
Terminal Mounting Plate

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UNIVERSAL TERMINAL (UT)
A universal terminal is the main user interface with the IntelliAg
system components to monitor and control product application.
ISO6is compatible with most ISO11783-compliant universal
terminals.
ISO6MASTER MODULE
Figure 1
ISO6Master Module
The ISO6module houses the system’s primary interface device.
All system parameters, constants, and memory are stored in the
ISO6. The ISO6has 8 channels for planter control, granular
seeding, granular fertilizer, liquid control, and monitor only mode
or RPM control. In addition, the module can accept inputs from
up to 4 hopper level sensors, 4 air pressure sensors, 3 RPM
sensors, 1 ground speed sensor, and up to 16 population/
blockage sensors with all 16 rows capable of advanced seeding
calculations (skips, doubles, seed spacing). The ISO6module
uses a 30-pin and 18-pin connector to connect to the ISO6
module secured with a 1/4” socket or nut driver.

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WORKING SET MEMBER (WSMB) MODULE
(OPTIONAL)
Each Working Set Member (WSMB) module is an auxiliary to the
ISO6. A WSMB can accept up to 18 rows of seed sensors. The
WSMB passes information directly to the ISO6. Up to 8 WSMB’s
can be installed to monitor up to 120 sensors. The flexible design
of the WSMB allows for installation virtually anywhere on the
implement.
Figure 2
Working Set Member Module
WORKING SET MEMBER2 (WSMB2)
MODULE (OPTIONAL)
Figure 3
Working Set Member 2 Module

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A Working Set Member 2 module provides seed singulation
calculations for spacing quality, seed singulation, skips, and
multiples. A maximum of 5 WSMB2 modules can be installed to
monitor up to 90 sensors. A total of 96 sensors are supported for
seed quality data using a combination of WSMB2 modules and
the ISO6Master Module.
CAN TERMINATORS
CAN terminators are necessary for proper communication
between each component of the system.
One terminator is located on the cab harness approximately
30 inches from the universal.
One terminator plugs into the implement harness of the last
module connected to the CAN bus.
Figure 4
CAN Terminator

OPERATOR’S MANUAL
6 / COMPONENT INSTALLATION ISO6Version 4 UL 2_3 Manual
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COMPONENT INSTALLATION
ISO6MODULE
1. Select an area on the implement to mount the ISO6module
that allows for easy hookup and access.
2. Use the enclosure as a template to mark the location of the
mounting holes.
3. Drill four 9/32 inch diameter holes where marked.
4. Mount with the label side of module facing out. Do not mount
with the connector facing up (see Caution).
IMPORTANT
Do not use the enclosure as a guide when drilling. Do not over
tighten nuts as this may damage the mounting tabs of the
enclosure. Recommended torque is 10-12 in-lbs.
The ISO6may be mounted in any of the
following orientations:
Figure 5
Acceptable Orientation
CAUTION
Do not install the module in any orientation other than shown
in (Figure 5). The connection wires must not be mounted
upward, as moisture can collect inside the unit and damage
the circuits. Ensure that module connectors do not face
upward when implement is in a folded position as well.

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WORKING SET MEMBER (WSMB) MODULE
The WSMB module can be attached to the implement by:
1. Bolting to the implement.
2. Using tie straps to secure to implement.
IMPORTANT
For applications using multiple modules, it is
recommended that the WSMB’s are mounted on the
implement by increasing serial number order from
left to right.
Figure 6
WSMB
WSMB INSTALL CONSIDERATIONS
1. Select an area on the implement to mount the member that
allows for easy hookup and access. Extensions may be
used to reach members installed on remote areas of
the implement.
2. The module can be mounted in the same orientations as the
ISO6module as illustrated in (Figure 5).
3. Mount with the label side of the module facing out.
CAUTION
Do not install the module in any orientation other than
illustrated in (Figure 5). The connection wires must not be
mounted upward as moisture can collect inside the unit
and damage the circuits. Ensure that module connectors
do not face upward when implement is in a folded
position as well.

OPERATOR’S MANUAL
8 / COMPONENT INSTALLATION ISO6Version 4 UL 2_3 Manual
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BOLT WSMB TO FRAME
1. Use the enclosure as a template to mark the location of the
mounting holes.
2. Drill two 9/32 inch diameter holes where marked.
3. Attach to frame using 1/4 x 20 bolts or other fastening
devices as illustrated in (Figure 7).
CAUTION
Do not use the enclosure as a guide when drilling. Do not
over tighten nuts as this may damage the mounting tabs
on the enclosure.
Figure 7
Working Set Member Installation (Bolted)
TIE-STRAP WSMB TO FRAME
1. Use one long tie-strap to loop around the member body and
through both mounting holes as illustrated in (Figure 8).
2. If necessary, drill mounting holes described above.

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3. Securely tighten tie-strap.
4. Install a second tie-strap toward the label end of the
enclosure for additional support.
Figure 8
Working Set Member Installation (Tie-Strap)
5. Connect a WSMB harness to the WSMB module and
connect the WSMB harness to the Power/CAN backbone,
refer to (Figure 11).
6. Connect each module harness to its module inserting both
connectors until the connector locking tabs engage.
7. Layout the planter harness along the implement frame to
each of the seed sensors.
-For seed sensors, extensions will most likely not be
necessary.
8. Route sensor wires in locations where they will not be
damaged by chains, drive shafts, sprockets, etc.
9. Secure the harness to the toolbar with a minimum of 3”
straight wire exiting the module before bending and
attaching with tie-straps.
10. Coil and secure any unused sensor connections.
11. The WSMB Module harness can accept a standard
DICKEY-john PM style planter harness (single round 37-pin
connector) or an SE style planter harness (1 gray 12-pin,
1 black 12-pin rectangular connector) depending on the
WSMB harness. Harnesses are available for a number of
row configurations.
-Route the planter harness on the implement, securing
as necessary.
-Install seed sensors per the instructions included with
the sensors. Refer to the implement harness diagram for
additional information (Figure 11) or (Figure 12).

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10 / COMPONENT INSTALLATION ISO6Version 4 UL 2_3 Manual
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IMPORTANT
Be sure the locking tabs engage when inserting the
connectors. The connection is sealed only when the
locking tabs have fully engaged.
NOTE
The last module harness in the system must have a CAN
Terminator installed for proper system operation. Refer to
Implement Harness (Figure 10) or (Figure 11) for additional
information.
12. Connect any additional adapter harnesses to the module
harness. The ISO6T-Harness can accept the following
adapter harnesses:
-Channel Actuator Harness: This harness has 2 PWM
Outputs, 2 Channel Feedbacks, 1 RPM Sensor,
1 Hopper Sensor, 1 Speed Sensor, 1 Implement Lift
Switch, and 1 Test Switch (P/N 467980162).
-Channel Actuator Harness: This harness accepts up to
4 Output Control Channels, 4 Control Channel
Feedbacks, 1 Hopper Level Sensor Input, 1 Shaft
Sensor Input, 1 Ground Speed Input, 1 Implement
Switch Input, and a Test Switch Connector
(P/N 467980160, 467980164). In addition, a pair of 6-pin
connectors are available for Servo connection that use
FB1/FB2 respectively. Install sensors, valves, etc. per
the instructions included with the items. Install the PWM
valve assembly and feedback sensor for each control
loop and connect the devices to their respective inputs
on the harness, making certain to match PWM1/Servo 1
with FB1, PWM2/Servo 2 with FB2 etc. Secure any
unused and excess cable lengths where necessary.
-6 Channel Actuator Harness: Similar to the 4 Channel
Actuator Harness but brings in a second speed input and
adds feedback 5 and 6. Servos are labeled 5 and 6 and
must be matched with feedback 5 and 6.
-8 Channel Actuator Harness: Similar to the 6 Channel
Harness buts replaces the 2 servo channel outputs with
4 more PWM channel outputs. PWM outputs are labeled
1-8 and must be matched with the respective 1-8
feedback.
-4 Channel Servo Harness: Similar to the 6 Channel
Actuator Harness but replaces the 4 PWM channel
outputs with 2 servo outputs. Servos are labeled 1
through 4 and must be matched with their respective 1
through 4 feedbacks.

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-Seed Sensor Harness: This harness accommodates
any standard Dj Seed Sensor Harness (PM style 16 row
or SE style 12 row) depending on the ISO6harness.
Install all seed sensors per the instructions included with
the individual sensors.
A wide variety of harnesses are available to accommodate
various numbers of sensor inputs. Secure any unused or excess
cable lengths as necessary.
CONNECT CAB/TERMINAL HARNESSING
Refer to (Figure 9). (FOR NON-ISOBUS READY TRACTORS)
1. Connect the cab harness to the back of the
universal terminal.
2. Connect the power leads directly to the battery.
3. Connect the ignition wire to a switched +12VDC.
4. Connect the ground leads to the negative battery
terminal post.
5. Connect the CAN terminator, radar speed sensor, and row
switch module (optional) to the respective connectors on the
cab harness.
TIP: If the speed sensor is connected to the IntelliAg
actuator/control harness, do not connect anything to the speed
sensor connector on the cab harness. Route the IBBC connector
to the rear of the tractor where implement attachment occurs.
Mount IBBC connector in a secure location at the rear of
the tractor.
CONNECT IMPLEMENT HARNESSING
Refer to (Figure 10) and (Figure 11).
1. Connect the Implement CAN Breakaway extension to the
mating IBBC connector installed on the back of the tractor.
If using an ISO-ready tractor and terminal, the
implement connect can be plugged directly into the
OEM IBBC connector.
2. Route the harness along the implement hitch to the ISO6
module harness (use an implement extension harness if
additional length is needed).
3. Secure harness as needed.
4. Connect the module harness to the mating connectors of the
Implement CAN harness and then connect the module to the
harness. The ISO6harness module uses a 30 and 18-way
connector with a jackscrew to secure the connector to the
module using a 1/4” socket or nut driver. The WSMB uses a
pair of 12-pin connectors.
5. Secure module harness as needed.

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CAB HARNESSING
(NON ISOBUS READY TRACTORS)
The UT display connects to the tractor cab harness via an
adapter harness. A GPS receiver is required to provide
implement position via CAN or RS232 communication. A row
switch module provides quick access of turning sections on and
off when manual override is required. Ignition wire connects to
switched power source.
A DICKEY-john output module and harness are required for
interfacing with shutoff modules (Tru Count solenoid modules
are not supplied by DICKEY-john). Harnessing structure
illustrated below.
Figure 9
Cab Harness Connections to Universal Terminal

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IMPLEMENT HARNESSING DIAGRAMS
Various implement harness options are available based on
application type and must be selected at the System screen.
Figure 10
Implement Harnessing
ISO6Master Module

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Figure 11
Implement Harnessing

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ACCESSORY HARNESS (OPTIONAL)
Figure 12
Accessory Harness
SENSOR INSTALLATION
For proper system operation, all sensors used with the system
must be connected properly as described in the following
sections. Sensors that are incorrectly installed will not be
properly identified by the system and will result in incorrect
numbering of the sensors.
SEED SENSORS
The system is compatible with all existing DICKEY-john seed
sensors. Seed sensors may be connected to the ISO6master
module and all WSMB planter monitor modules. Any number of
sensors up to the maximum capacity of the module may be
connected with up to 6 sensors per row. A maximum of 196 seed
sensors can be connected to the system.