Tsubaki TSM4000H2 User manual

CAUTION
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this
product is discarded.
■ This product is sub ect to change without prior notice.
Instruction Manual
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Published on October 1, 2017
Shock Monitor
Electric power detection type overload protector
Model No.:TSM4000H2
TSM4000H2P
Load Slaved Tracking Type
EHM40H206010R2
TSUBAKI
TSUBAKITSUBAKI
TSUBAKIMOTO
MOTOMOTO
MOTO
CHAIN
CHAINCHAIN
CHAIN
CO.
CO.CO.
CO.

- 1 -
1. Introduction
1. Introduction1. Introduction
1. Introduction
Thank you for purchasing the Shock Monitor.
This instruction manual describes from the installation, wiring, operation, through
maintenance and inspection of the Shock Monitor. Please read this manual carefully
and take due caution while handling the de ice.
2. Safety Precautions
2. Safety Precautions2. Safety Precautions
2. Safety Precautions
● Be sure to read this manual and other attached documents carefully before starting the
installation, wiring, operation, and maintenance/inspection to ensure proper use.
● Familiarize yourself with all of the knowledge of the de ices, safety information, and
precautions before using the Shock Monitor.
● After reading this manual, be sure to keep it in a place where users can access any time.
● This instruction uses two le els of safety precautions: WARNING and CAUTION.
WARNING
Failure to follow instructions may lead to dangerous
situations where death or se ere injury can occur.
CAUTION
Failure to follow instructions may lead to dangerous
situation where medium to light injury or property
damage can occur.
E en if the instructions are followed, a serious consequence may result depending on
the situation.
Be sure to exercise due caution and follow all of these important instructions.
Table of Contents
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Contents
Contents
Contents
Contents
Usage
/Names
Safety
Safety
Safety
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
Maintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
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1. Introduction.........................
2. Safety Precautions...............
3. Usage...................................
3.1 What is an H2 model?........
3.2 Other functions .............
4.
Ch ecki ng th e Packag e Con t ent s
..
4.1 Model number meaning
(
Main unit + Current sensor
)
5. Part Names ..........................
6. Installation...........................
6.1 Installation en ironment
6.2
Mounting orientation and space
..
7. Wiring .................................
8. Terminal Functions .............
8.1 Terminal block................
8.2 Connector CN1...............
1
1
3
3
3
4
4
4
5
5
5
5
7
7
8
9. Connection Diagram....................
9.1 Basic connection
(
Dri en by c om mer cial pow er su pply
)
9.2 Dri en by in erter.................
10. Operation..................................
10.1
LED indicators and operation keys
10.2 Switching modes..................
10.3 Monitor mode......................
10.4 Test mode............................
10.5 Program mode.....................
11. Troubleshooting........................
12. Trip Reco ery Procedure...........
13.
Precautions on Maintenance/Inspection
14. Periodic Inspection....................
15. For Your Safety.........................
16. Specifications............................
17. Outer Dimensions.....................
18. Warranty...................................
10
10
11
12
12
13
13
14
14
20
21
21
21
21
22
23
24

- 2 -
● Use the product described in this instruction manual b
y obser ing safety
-
related
laws and regulations such as Ordinance on Industrial Safety and Health.
● Obser e the following during the installation, remo al, or maintenance/inspection of
the product:
(1) Turn off the power switch.
(2) Do not go below any equipment which may fall and drop.
(3) Secure mo ing parts of the equipment so that they will not mo e unexpectedly.
(4) Wear appropriate clothing and protecti e gear for the work.
● Before starting trial operation or regular inspection, be sure to confirm the
operation so that the Shock Monitor properly works as a protection de ice.
● The Shock Monitor main unit is subject to conditions when it is used for a megger
test. Follow the instruction in the instruction manual.
● Do not work while the line is li e. Be sure to turn off the power before starting work.
Otherwise, an electric shock may result.
Otherwise, an electric shock may result.Otherwise, an electric shock may result.
Otherwise, an electric shock may result.
● The wiring, energization/operation, and maintenance/inspection of the Shock
Monitor must be done by an engineer with expert knowledge.
Otherwise, an electric sho
Otherwise, an electric shoOtherwise, an electric sho
Otherwise, an electric shock, injury, or fire may result.
ck, injury, or fire may result.ck, injury, or fire may result.
ck, injury, or fire may result.
● Be sure to ground Terminal E of the Shock Monitor.
Otherwise
OtherwiseOtherwise
Otherwise,
,,
,
an accident may result.
an accident may result.an accident may result.
an accident may result.
● When using a 400 VAC motor power supply, ensure that the Shock Monitor unit and
400 V resistor are connected properly.
Otherwise, an e
Otherwise, an eOtherwise, an e
Otherwise, an electric shock or fire may result.
lectric shock or fire may result.lectric shock or fire may result.
lectric shock or fire may result.
● Ensure that this instruction manual is deli ered to the end users.
Also, let the end users carefully read the manual before using the Shock Monitor to
ensure correct use.
● If you do not ha e the instruction manual, contact your TC dealer or a TC sales
office and request a copy by specifying the product name, model number, etc.
● Do not disassemble the product or make additional work for modification.
● This product contains se eral consumable parts (electrolytic c
se eral consumable parts (electrolytic cse eral consumable parts (electrolytic c
se eral consumable parts (electrolytic capacitor, relay, etc.)
apacitor, relay, etc.)apacitor, relay, etc.)
apacitor, relay, etc.).
Check functions and operation periodically according to the instruction manual. If
any malfunction is found, contact your dealer for repair.
● Do not use the Shock Monitor in an atmosphere where any corrosi e gas exists.
Do not use the Shock Monitor in an atmosphere where any corrosi e gas exists.Do not use the Shock Monitor in an atmosphere where any corrosi e gas exists.
Do not use the Shock Monitor in an atmosphere where any corrosi e gas exists.
Sulfidizing
SulfidizingSulfidizing
Sulfidizing
gases (SO
gases (SOgases (SO
gases (SO
2
22
2
, H
, H, H
, H
2
22
2
S), in particular, cause corrosion of copper and copper
S), in particular, cause corrosion of copper and copper S), in particular, cause corrosion of copper and copper
S), in particular, cause corrosion of copper and copper
alloy used in the printed circuit boards and components, resulting in breakdowns.
alloy used in the printed circuit boards and components, resulting in breakdowns.alloy used in the printed circuit boards and components, resulting in breakdowns.
alloy used in the printed circuit boards and components, resulting in breakdowns.
Corrosion is further promoted in a highly humid en ironment.
Corrosion is further promoted in a highly humid en ironment.Corrosion is further promoted in a highly humid en ironment.
Corrosion is further promoted in a highly humid en ironment.
● Do not allow the entry of foreign matter such as lint, paper pieces, woodchips, dust,
or metal chips into the Shock Monitor.
● Clean off dirt periodically because it may cause o erheating of the product or fire.
● When discarding the product, dispose it as industrial waste.
● Terminal E of the Shock Monitor is connected to a noise filter. This terminal must
This terminal must This terminal must
This terminal must
be grounded.
be grounded.be grounded.
be grounded. Otherwise, the product may not operate properly due to disturbance.
(Refer to page 7.)
● Leakage current of 0.5 mA at maximum will flow the grounding wire from the power
supply through the capacitor inside the noise filter. Consider this leakage current
when selecting an earth leakage circuit breaker.
● To pre ent noises, route the sensor cable at least 15 cm away from an in erter, a
To pre ent noises, route the sensor cable at least 15 cm away from an in erter, a To pre ent noises, route the sensor cable at least 15 cm away from an in erter, a
To pre ent noises, route the sensor cable at least 15 cm away from an in erter, a
ser o dri er unit, and other lines.
ser o dri er unit, and other lines.ser o dri er unit, and other lines.
ser o dri er unit, and other lines.
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Contents
Usage
/Names
Safety
Safety
Safety
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
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WARNING
CAUTION

- 3 -
3. Usage
3. Usage3. Usage
3. Usage
3.1 What is an H2 model?
The TSM4000H2 is a product intended for load monitoring of general industrial
machinery dri en by a 3-phase induction motor with a load that fluctuates gradually
o er time under normal conditions. It detects abnormality by changing the monitoring
le el to track the fluctuation of the load.
Target machinery
Worm reducers or other equipment in which machine efficiency changes; equipment
with poor load balance
Load detection method
The Shock Monitor captures the oltage and current of the motor used for dri ing
equipment and detects the power consumption of the motor.
O erload recognition method
The Shock Monitor compares the detected load with the preset o erload detection le el.
When the o erload status continues for a specified period (Shock Time) or longer, the
monitor notifies an external de ice of the abnormal load.
The H2 model pro ides o erload protection based on the alue obtained by adding a preset
increase range (High1) to the load le els detected when the motor starts (when the Start
Time finishes) and at each specified cycle. This is expressed by the following equation:
Operating le el = Detected load ratio + High1 setting alue
There is another le el to monitor the load based on a fixed alue without load tracking (High2).
3.2 Other functions
Load condition recording
Detected electric power alues can be output as analog oltage signals.
Output relay switching
The output relay can be switched between Self-Hold and Auto-Reset.
Power detection response setting
When the load pulsates frequently due to the resonance or jerking of the equipment,
you can delay the response of the power detection. This suppresses the pulsation of the
detected alue and impro es the accuracy of the detection of abnormal load.
Selecting the timing of reference alue writing
The method of reference alue writing can be selected from either by writing after each
of the periods specified with a parameter (inter al time) or writing triggered with
external signals.
(In either case, writing is performed once when the Start Time finishes.)
Contents
Usage
Usage
Usage
Usage
/Names
/Names
/Names
/Names
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
1 0 0 %
Sh ock Ti me
Any o erload within the specified
time inter al is det
ected and output
as an equipment abnormality.
0%
Load ratio of motor
electric power
Writing cyc le
High1 setting alue
High1 setting alue
High1 setting alue
+10%
+10%
+10%
High1 output relay
ON
High2 le el
(Example) When the High1 setting
alue is set to "+10%", the operating
le el is o erwritten with "the current
alue plus 10%" at the specified time
inter als shown below.
Writing inter als can be changed as
desired within the range of 1 second
to 60 minutes.
Writing cyc le
Writing cyc le
+10%
High1 le el
St art Time
Absolute alue monitoring
based on High2 without
o erwriting the operating le el

- 4 -
4. Checking the Package Contents
4. Checking the Package Contents4. Checking the Package Contents
4. Checking the Package Contents
Check the following about the product you purchased.
(1) Do the model number and specifications on the name plate match your order?
(2) Were there any damages suffered during transportation?
(3) Are the following contents included? (For their appearances, refer to the outer
dimensions on page 23.)
Shock Monitor unit (including a socket): TSM4000H2 (Panel mounting type: TSM4000H2P)
Current sensor: TSM-U*** or TSM-M***
Sensor cable: TSM4-S01
4.1 Model number meaning (Main unit + Current sensor)
● The model number of the combination of the main unit and current sensor consists
of the model numbers of the main unit and sensor as follows:
TSM4000
TSM4000TSM4000
TSM4000H
HH
H2
22
2‐
‐‐
‐U010
U010U010
U010
Model No. of the main unit Model No. of the current sensor (Last 4 digits of
TSM-U010)
● The model number of the sensor cable indicates the cable length as follows:
TSM4-S01 ..."01" means 1 m cable
The TSM4-S01 sensor cable is included as an accessory. If this cable length is
insufficient, optional cables of 3 m, 5 m, 10 m, 20 m and 30 m are a ailable. Contact
TC when necessary.
5. Part Names
5. Part Names5. Part Names
5. Part Names
① LCD display
② LED indicators
③ Operation keys
④ Connector CN1
⑤ Connecting hooks (4)
⑥ Terminal block for wiring
① LCD display ... Shows load ratio, setting alues and parameter settings.
② LED indicators ... Indicates that the motor is running and that the output relay is acti ated.
③ Operation keys ... Keys used for switching the displayed mode or for changing parameters.
④ Connector CN1 ... Connector for using signals such as control input or analog output.
⑤
Connecting hooks
... Used to connect/disconnect the main unit to/from the socket.
For connection, fully insert the main unit until the hooks lock securely.
For disconnection, press down the four hooks simultaneously and
remo e the main unit from the socket.
⑥
T e r mi na l b l o ck f o r wi r i n g
... Terminals for connecting an operational power supply, motor
oltage, relay output, current sensor cable, etc.
Contents
Usage
Usage
Usage
Usage
/Names
/Names
/Names
/Names
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
Main
unit
Socket
(D-SUB connector, 15P, male)

- 5 -
6. Installation
6. Installation6. Installation
6. Installation
6.1 Installation en ironment
Install the Shock Monitor in a place where the following conditions are satisfied:
・ Location where the ambient temperature is between 0 to 50°C and the Shock
Monitor is not exposed to direct sunlight
・ Location where the relati e humidity is between 45 to 85%, no condensation or
freezing occurs, and no water splashes onto the Shock Monitor
・ Location where no dust, corrosi e gases, or oil mist exist
・ Location where the altitude is 1000 m or less and ibration is 4.9 m/s
2
or less
6.2 Mounting orientation and space
・ Mounting method
Insert M4 screws into the DIN rail or the mounting holes
of the socket and attach the main unit. Mount the Shock
Monitor so that its panel is oriented ertical to the ground.
Mounting it upside down or horizontally may cause
o erheating and breakdown.
・ Space
To ensure the dissipation of the
heat generated from the Shock
Monitor, pro ide spaces as shown in
the figure on the left from other
equipment, walls, and wiring ducts.
・ Panel mounting type (TSM4000H2P)
Mount the Shock Monitor as shown
in the figure on the right.
Tighten the fixing screw with the tightening torque of 0.12
to 0.16 N・m. Pro ide a space of 50 mm or more abo e the
main unit housing to allow access to the lock.
■ Do not allow the entry of foreign matter such as lint,
paper pieces, woodchips, dust, or metal chips into the
Shock Monitor.
Otherwise, a fire or accident may result.
Otherwise, a fire or accident may result.Otherwise, a fire or accident may result.
Otherwise, a fire or accident may result.
7. Wiring
7. Wiring7. Wiring
7. Wiring
① Complete wiring by using only the socket before attaching the Shock Monitor main
unit to the socket.
② Connect a commercial power supply of 90 to 250 VAC, 50/60Hz or a DC power supply of 90
to 250 VDC (no polarity) to the POWER terminals (11 and 12). Do not connect the output
from an in erter or a ser o dri er. An erroneous connection as such may cause breakdown.
③ Use a ring type crimp terminal shown on the right to connect the power supply cable
and the terminal block for wiring.
Limit the tightening torque to 0.5 to 0.6 N•m.
④ When the connection (wiring) is completed, check the following:
a. Are the wires connected properly?
b. Are there any remaining disconnected wires?
c.
Are there any short-circuits or ground fault conditions occurring between terminals or wires?
⑤ After the connection is complete, fully insert the main unit to the socket until the
hooks lock securely.
● Be sure to ground the grounding wire.
Otherwise, an electric shock or fire may result.
Otherwise, an electric shock or fire may result.Otherwise, an electric shock or fire may result.
Otherwise, an electric shock or fire may result.
● The wiring must be done by an electric work specialist.
● Confirm that the power is turned off before start
wiring work.
Otherwise, an electric shock may result.
Otherwise, an electric shock may result.Otherwise, an electric shock may result.
Otherwise, an electric shock may result.
Contents
Usage
/Names
Safety
Insta llation
Insta llation
Insta llation
Insta llation
/Wiring
/Wiring
/Wiring
/Wiring
Termin als
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
!
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CAUTION
!
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!
WARNING
Panel
Recommended panel
thickness: 2 to 5 mm
Lock
Fixing screw
10 cm
10 cm
1 cm
1
cm
Top
TopTop
Top
Bottom
BottomBottom
Bottom
6.5 mm
or less
3.2 mm dia.

- 6 -
⑥ Current sensor
To detect motor current, pass the V-phase motor wire through
the sensor in the direction from the power supply side to
motor side as shown by the arrow. Make sure that the
direction of the wire matches with the arrow on the top of the
current sensor. The number of times to pass the wire through
the sensor depends on the motor capacity and oltage. Refer to
the following table for the specified number.
The figure on the left shows the case where the number of
times to pass the wire through the sensor is two (2).
(Note) Refer to the connection diagrams on pages 10 and 11 for
the current sensor wiring and be sure to pass through the motor
wire of the correct phase which is connected with the oltage
input terminal V[2] of the TSM4000. If the wire of the other
phase is connected, or the wire is passed through in the opposite
direction, the electric power cannot be detected properly. This
wiring is unrelated to the positi e/re erse phase of the power
supply or of the forward/re erse rotation switching of the motor.
■ Number of times to pass the wire through the sensor
Motor
capacity
(kW)
200/220 VAC motor 400/440 VAC motor
Motor
rated
current (A)
Sensor
model No.
No. of times to
pass wire
through sensor
Motor
rated
current (A)
Sensor
model No.
No. of times to
pass wire
through sensor
0.1
0.71
TSM
-
U010
6
0.36
TSM
-
U010
12
0.2
1.4
TSM
-
U010
3
0.70
TSM
-
U010
6
0.4
2.3
TSM
-
U010
2
1.2
TSM
-
U010
3
0.75
3.6
TSM
-
U050
6
1.8
TSM
-
U010
2
1.5
6.6
TSM
-
U050
3
3.3
TSM
-
U050
6
2.2
9.2
TSM
-
U050
2
4.6
TSM
-
U050
5
3.7
15
TSM
-
U050
1
7.
5
TSM
-
U050
3
5.5
22
TSM
-
U050
1
11
TSM
-
U050
2
7.5
29
TSM
-
U100
1
15
TSM
-
U050
1
11
42
TSM
-
U100
1
21
TSM
-
U050
1
15
55
TSM
-
U150
1
28
TSM
-
U100
1
18.5 67 TSM-U150
1 34 TSM-U100
1
22 78 TSM-U200
1 39 TSM-U100
1
30 107 TSM-M300
1 54 TSM-U150
1
37 132 TSM-M300
1 66 TSM-U150
1
45 160 TSM-M400
1 80 TSM-U200
1
55 198 TSM-M600
1 99 TSM-M300
1
75 270 TSM-M600
1 135 TSM-M300
1
90 320 TSM-M800
1 160 TSM-M400
1
110 384 TSM-M800
1 192 TSM-M400
1
The motor rated current alues in the table are for reference only.
■ Connecting the sensor cable to the main unit
Connect the sensor cable TSM4-S01 included in the package properly to the current
sensor and Shock Monitor main unit respecti ely. If the cable length is insufficient,
longer cables are optionally a ailable. Refer to page 4 for the model number of the
sensor cable and contact TC for ordering.
Motor side
Power
supply side
Contents
Usage
/Names
Safety
Insta
Insta
Insta
Insta
llation
llation
llation
llation
/Wiring
/Wiring
/Wiring
/Wiring
Termin als
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
V-phase
Note)

- 7 -
8. Terminal
8. Terminal 8. Terminal
8. Terminal
Functions
FunctionsFunctions
Functions
8.1 Terminal block
Terminal Description
[Power supply/ground]
● Power supply (Terminals 11 and 12)
・ Terminals used to connect the power supply for
the Shock Monitor.
Connect a commercial power supply of 90 to 250
VAC or a DC power supply of 90 to 250 VDC (no
polarity).
Ne er connect the output of an in erter or a ser o
dri er (which may cause breakdown).
● E (Terminal 10)
・ A noise filter is connected.
This terminal must be grounded.
This terminal must be grounded.This terminal must be grounded.
This terminal must be grounded.
・ Leakage current of 0.5 mA at maximum will flow
the grounding wire from the power supply
through the capacitor inside the noise filter.
[Sensor cable connection]
・ Connector used to input the signals from the
current sensor.
CAUTION
CAUTIONCAUTION
CAUTION
To pre ent noises, route the sensor cable at least
To pre ent noises, route the sensor cable at least To pre ent noises, route the sensor cable at least
To pre ent noises, route the sensor cable at least
15 cm away from an in erter, a ser o dri er unit,
15 cm away from an in erter, a ser o dri er unit, 15 cm away from an in erter, a ser o dri er unit,
15 cm away from an in erter, a ser o dri er unit,
and their output lines.
and their output lines.and their output lines.
and their output lines.
[Voltage input]
●U, V, W (Terminals 1, 2, 3)
・ Terminals used to input the oltage applied to the
motor into the Shock Monitor.
When a 400 V class motor is connected, be sure to
connect the 400 V class resistor as shown on the
left.
Direct connection of a 400 V class motor may cause
breakdown.
A current of about 2 mA (AC) will flow through each
terminal.
20
19
18
17
16
15
14
13
12
11
Contents
Usage
/Names
Safety
Installation
/Wirin g
Terminals
Terminals
Terminals
Terminals
Conn ect ion
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
POWER
E
12
11
10
Noise
filter
TSM4
000
1
2
3
U
V
W
2 mA
20 0 /2 20 VA C
U
V
W
U
V
W
M
40 0 /4 40 VA C
U
V
W
U
V
W
1
2
3
U
V
W
2 mA
M
40 0 V
cl as s
r e s i s t or
T S M 4 - P R 1
T S M 4 0 0 0
T S M 40 0 0
Leakage
current
0.5 mA max.
Cu r r ent sens o r
Sen sor cable
3
4
1
2
16
19
18
17
TS M 4 000
20
C
-
-15V
+15V
C+
FG
!
!!
!
Terminal block Nos.
Current sensor
Connection
prohibited Power supply
Motor
oltage input
High2
output
High1
output
Ground
1
2
3
4
5
6
7
8
9
10
U
V
W
E
FG
C+
C
-
+15
-15
Power

- 8 -
Terminal Description
[Output relay]
● Output relay High1 (Terminals 4, 5, 6), High2
(Terminals 7, 8, 9)
・ Output terminals used to notify external de ices of
an alarm or o erload condition. Two relay signals,
High1 and High2 will be output.
Contact specification: 1c contact: 250 VAC, 0.5A
Contact specification: 1c contact: 250 VAC, 0.5A Contact specification: 1c contact: 250 VAC, 0.5A
Contact specification: 1c contact: 250 VAC, 0.5A
(Inducti e load cosφ = 0.4)
(Inducti e load cosφ = 0.4)(Inducti e load cosφ = 0.4)
(Inducti e load cosφ = 0.4)
Notes:
・ When an electromagnetic contactor is connected as shown
in the left figure ①, limit the operating coil capacity to less
than 100 VA at power-on and to less than 10 VA during
retention. If an electromagnetic contactor with larger
capacity is connected, acti ate an auxiliary relay with the
output of the Shock Monitor as shown in the left figure ②,
and then open/close the electromagnetic contactor with the
contact of the auxiliary relay.
・ As shown in the left figure, mount a CR absorber to
the coils of the electromagnetic contactor and
auxiliary relay to pre ent noise generation.
・ When a sequencer photocoupler input which operates
with minute current (10 mA or less) is connected, acti ate
a relay for minute current with a relay output, and then
connect the contact of the relay for minute current to a
sequencer photocoupler input.
8.2 Connector CN1
Terminal
Description
[Contact input]
[Non-contact input]
● X1 (CN1 pin No. 1)
・ Write the operating le el.
・ This setting is enabled when "(2) X1" is selected for
parameter 12: OFFSET MODE.
When the section between X1 and CM is
short-circuited, the operating le el is set to the sum
of the current load le el and the alue of parameter
4: High1Le el.
●RST (CN1 pin No. 11)
・ Turning RST ON resets a relay in the self-holding
status.
Short-circuiting the section between RST and CM
resets the self-holding status of the output relays
High1 and High2.
Note:
When setting [Non-contact input], be sure to use an
open collector signal shown in the left figure ①.
Using ② or ③ may cause malfunction due to a
detour circuit which may be created depending on the
condition of the power supply.
①
②
X1
1
+12 V
TSM4000
CM
4
TSM4000
① ○
○○
○
② ×
××
×
③ ×
××
×
X1
1
CM
4
+12 V
X1
1
CM
4
+12 V
TSM4000
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H gh1
4
5
6
TSM4000
H gh2
8
9
7
X1
1
RST
11
4
10mA
+12V
TSM
4
000
CM
CR
absorber
AR
MC
A R
T SM 4 0 0 0
EM contactor
Aux. relay
M C
T SM 4 0 0 0
EM contactor

- 9 -
Terminal
Description
Analog output
・
During the monitoring in the Monitor mode, the
load ratio is output as DC oltage signals.
● Connector CN1 pin layout and I/O cable color
Note) Acti e terminals are: X1, RST, Aout, CM,
and 0V.
● LCD contrast adjustment
If the LCD display is difficult to read, adjust it with the ▲ or ▼ key while holding down
the SET key.
(Note that setting the display too dark shortens the life of the LCD.)
Hold down the SET key and press
▲ to make the display darker.
Hold down the SET key and press
▼ to make the display lighter.
12
0 V
V
5
Aout
CN1
TSM4000
DC oltmeter
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1 mA max.
100
200
%
5
10
V
0
Load ratio
Analog output
Color
ColorColor
Color Pin No.
Pin No.Pin No.
Pin No. Signal name
Signal nameSignal name
Signal name
Black
BlackBlack
Black 1
11
1 X1
X1X1
X1
White
WhiteWhite
White 2
22
2 X3
X3X3
X3
3
33
3 N.C.
N.C.N.C.
N.C.
Red
RedRed
Red 4
44
4 CM
CMCM
CM
Green
GreenGreen
Green 5
55
5 Aout
AoutAout
Aout
Yellow
YellowYellow
Yellow 6
66
6 Ain
AinAin
Ain
Brown
BrownBrown
Brown 7
77
7 V-
V-V-
V-
Blue
BlueBlue
Blue 8
88
8 RS-
RS-RS-
RS-
Purple
PurplePurple
Purple 9
99
9 X2
X2X2
X2
Gray
GrayGray
Gray 10
1010
10 IH
IHIH
IH
Pink
PinkPink
Pink 11
1111
11 RST
RSTRST
RST
Sky blue
Sky blueSky blue
Sky blue 12
1212
12 0V
0V0V
0V
13
1313
13 0V
0V0V
0V
14
1414
14 N.C.
N.C.N.C.
N.C.
Orange
OrangeOrange
Orange 15
1515
15 RS+
RS+RS+
RS+

- 10 -
9. Connection Diagram
9. Connection Diagram9. Connection Diagram
9. Connection Diagram
9.1 Basic connection (Dri en by commercial power supply)
CB : Circuit breaker
F : Fuse
MC : Electromagnetic contactor for motor
OCR : O ercurrent relay
CR1 : CR absorber (surge absorbing element)
Notes:
(1) Use a current sensor which satisfies the requirement for motor capacity and oltage,
and pass the motor wire through the sensor in the specified direction for the specified
number of times.
(2) Set the current sensor on the phase connected to the oltage detection terminal [2]
(V-phase) of the Shock Monitor.
(3) To monitor a 400V class motor, install the optional 400 V class resistor TSM4-PR1.
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This diagram shows the case where th
e
electromagnetic coil capacity of the
electromagnetic contactor for motor
[MC] is less than 100 VA at power-on
and less than 10 VA during retention.
X1
1
RS T
11
CM
4
Aou t
5
OV
12
MC
Stop
Start
MC
MC
OCR
CR1
M
Sensor cable
200/220 VAC
400/440 VAC
50/60Hz
R
0
R
S
0
S
T
0
T
CB
OCR
Current sensor
U
V
W
F
100/110 VAC
200/220 VAC
50/60Hz
[11]
[12]
TSM4000H2
POWER
c[6]
[7]b
[8]a
[5]a
[4]b
High2
High1
Buzzer
E[10]
BZ
CN1
[3]W
[2]V
[1]U
Lamp
F
Indicator
Lo ad resis t ance: 10 kΩ or more
[17]+15
[18]C‐
[19]C+
[16]‐15
[20]FG
TSM4-PR1
W2
W1
V
2
V
1
U2
U1
400 V class resistor
(Must be installed when
the main circuit is used
for a 400 V class motor.)

- 11 -
9.2 Dri en by in erter
Notes:
(1) Use a current sensor which satisfies the requirement for motor capacity and oltage, and pass
the motor wire through the sensor in the specified direction for the specified number of times.
(2) Set the current sensor on the phase connected to the oltage detection terminal [2]
(V-phase) of the Shock Monitor.
(3) To monitor a 400V class motor, install the optional 400 V class resistor TSM4-PR1.
(4) Use relays for minute current for the contacts used for the input to [X1] and [RST].
(5) Connect a commercial power supply to the operational power supply. (Do not connect
the secondary side of the in erter.)
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CB : Circuit breaker
F : Fuse
OCR : O ercurrent relay
AR1
X1
1
RS T
11
CM
4
Aou t
5
OV
12
M
Sensor cable
200/220 VAC
400/440 VAC
50/60Hz
R
0
R
S
0
S
T
0
T
CB
OCR
Current sensor
U
V
W
F
100/110 VAC
200/220 VAC
50/60Hz
[11]
[12]
TSM4000H2
POWER
[7]b
[8]a
[5]a
[4]b
High2
High1
F
R
S
T
U
V
W
O u t p u t
s t o p
X1
X2
CM
c[6]
X1
RST
X1
X2
AR2
AR2
OCR
In erter
c[9]
[3]W
[2]V
[1]U
[16]‐15
[17]+15
[18]C‐
[19]C+
[20]FG
E[10]
CN1
TSM4-PR1
W2
W1
V
2
V
1
U2
U1
400 V class resistor
(Must be installed when
the main circuit is used
for a 400 V class motor.)

- 12 -
10 Operation
10 Operation10 Operation
10 Operation
The Shock Monitor TSM4000
pro ides Monitor mode, Test mode,
and Program mode, which can be
selected with the MODE key.
10.1 LED indicators and operation keys
Monitor mode
Test mode
(LCD shows "TEST MODE".)
(LCD shows "TEST MODE".)(LCD shows "TEST MODE".)
(LCD shows "TEST MODE".)
Program mode
・ Illuminates when the
input power of the motor
exceeds 5% or the current
exceeds 10% (flashes
within the Start Time).
・ Illuminates when the
load reaches or exceeds
the High1 le el.
・ Flashes when relay
output High1 is acti ated.
・ Flashes when relay
output High1 is
acti ated.
・ Illuminates when the
load reaches or exceeds
the High2 le el.
・ Flashes when relay
output High2 is acti ated.
・ Flashes when relay
output High2 is
acti ated.
・ Reset the self-holding
status of the output
relay.
・ Reset the self-holding
status of the output
relay.
・ Return to parameter
1.
・ Show the Test/Program
mode switching screen.
・ Change to the Monitor
mode.
・ Change to the Monitor
mode.
・ Change the monitor
screen.
・ Conduct the operation
test of the relays.
(Relay output, LED
indicator) *1
・ Sa e the parameter
and mo e to the next
parameter.
Hold down SET and press ▲
to make the LCD contrast
darker.
・ Select the relay to
acti ate.
(High2⇒High1)
・ Select data or
increment a setting
alue.
Hold down SET and press ▼
to make the LCD contrast
lighter.
・ Select the relay to
acti ate.
(High2⇒High1)
・ Select data or
decrement a setting
alue.
*1 While the motor is stopped, the relay output is acti ated after the Start Time or
Shock Time whiche er is longer elapses; while the motor is running, the relay output
is acti ated after the Shock Time elapses.
MOTOR
RESET
▼
▲
SET
LCD display
LED indicators
Operation keys
Operation key
MODE
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High1
High2
LED indicator

- 13 -
10.2 Switching modes
When the Shock Monitor is turned on, the initial screen is displayed for about three
seconds, and then the de ice enters the Monitor mode.
The Monitor mode is used for load monitoring.
To change parameters,
press the MODE key to
go to the Program mode
selection screen. Press
the SET key to change
to the Program mode.
On the MODE selection
screen, press the MODE
key again to go to the
Test mode selection
screen.
Press the SET key here
to change to the Test
mode. In the Test mode,
you can acti ate the
output relay to issue
outputs.
Press the MODE key to
return to the Monitor
mode.
10.3 Monitor mode
The Monitor mode is used to actually monitor the load. The LCD display shows the current
load ratio and the setting alues for High1 and High2.
For power monitoring, the displayed load ratio is a alue calculated on the
assumption that the selected motor capacity is 100%.
Turning on the
operational power supply
TSM4000H2
POWER ON Ver *.**
Monitor mode
PW 58%
H1: 10 H2: 100
TEST MODE
PROGRAM MODE
MODE
E
MODE
E
Test mode
Program mode
1
11
1:
::
: M o t o r V o l t a g e
M o t o r V o l t a g eM o t o r V o l t a g e
M o t o r V o l t a g e
( 1 ) 2 0 0
( 1 ) 2 0 0( 1 ) 2 0 0
( 1 ) 2 0 0 -
--
- 2 3 0 V
2 3 0 V2 3 0 V
2 3 0 V
Set>>>H2 Trip
UP/Down>H1
SET
SET
MODE
0.43kW 2.80A
200V
60Hz
SET
MODE
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PW 58%
H1: 10 H2: 100
0.43kW 2.80A
200V 60Hz
SET
SET
Load ratio display for power
monitoring
(The motor rated capacity is
assumed as 100%.)
High1 setting le el
High2 setting le el
Detected power, current,
oltage, and frequency

- 14 -
10.4 Test mode
In the Test mode, you can check the operation of the output relays and LED
indicators. Since load monitoring is disabled in the Test mode, be sure to return to
the Monitor mode after the operation (or after pressing RESET when the relay output
is in the self-holding status).
10.5 Program mode
The Program mode is used for changing and checking parameters.
Press the SET key to sa e data
and go to the next parameter.
Press the ▲/▼ key
to change data.
Press the RESET key to
return to "1:".
ON
MOTOR LED
Operation LED
Operating relay
(Self-Hold)
ON
Shock Time
Start Time
Operating relay
(Auto-Reset)
ON
Resets automatically 1 second.
Press the
RESET key.
Whiche er is longer
is applied.
PROGRAM MODE
SET
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The High2 relay issues output,
and LED High2 illuminates.
The High1 relay issues output,
and LED High1 illuminates.
Hold down the key.
SET
TEST MODE
Set>>>H2 Trip
UP/Down > H1
TEST MODE
High2 OUT
SET
TEST MODE
High1 OUT
Hold down the key.
▼
Set>>>H1 Trip
UP/Down > H2
SET
▼
▲
▲
1
11
1:
::
:
M o t o r V o l t a g e
M o t o r V o l t a g eM o t o r V o l t a g e
M o t o r V o l t a g e
( 1 )
( 1 )( 1 )
( 1 ) 2 0 0
200200
2 0 0 -
--
- 2 3 0 V
2 3 0 V2 3 0 V
2 3 0 V
1
11
1:
::
:
M o t o r V o l t a g e
M o t o r V o l t a g eM o t o r V o l t a g e
M o t o r V o l t a g e
(
((
( 2
22
2 )
))
) 4 0 0
400400
4 0 0 -
--
- 4 6 0 V
4 6 0 V4 6 0 V
4 6 0 V
2
22
2:
::
: M o t o r k W
M o t o r k WM o t o r k W
M o t o r k W
( 4
( 4( 4
( 4 ) 0 . 7 5 k W
) 0 . 7 5 k W) 0 . 7 5 k W
) 0 . 7 5 k W

- 15 -
■ Parameter description and setting procedure
Parameter
(Default data is shown.)
Data Description
Motor oltage setting
(1)200
-
230V
・ Select (1) to monitor a 200 V class
motor. The allowable maximum
oltage is 250 VAC.
(2)380
-
460V
・ Select (2) to monitor a 400 V class
motor. The allowable maximum
oltage is 500 VAC.
Monitoring a 400 V class motor
requires the installation of the
optional 400 V class resistor.
Motor capacity setting
(1)0.1kW (11)15kW
Set the capacity of the motor to be
monitored.
The load ratio display of the Shock
Monitor shows 100% when this motor
capacity is detected.
When a motor other than listed is used,
select the nearest capacity.
(2)0.2kW (12)18.5kW
(3)0.4kW (13)22kW
(4)0.75kW (14)30kW
(5)1.5kW (15)37kW
(6)2.2kW (16)45kW
(7)3.7kW (17)55kW
(8)5.5kW (18)75kW
(9)7.5kW (19)90kW
(10)11kW (20)110kW
Start Time setting
0.1 to 20.0 s
(Minimum setting
increment: 0.1 s)
・ To pre ent unnecessary operation
during the startup period of the motor,
the Shock Monitor disables the relay
output function for a specified period
after it is started, e en in the Monitor
mode.
・ Counting starts when the detected
electric power reaches 5% or the
current reaches 10% of the rated
current.
・ Set the period as short as possible
based on the startup time of the motor.
・ The Start Time starts when the Shock
Monitor returns from the Test mode or
Program mode to the Monitor mode.
1
11
1 :
::
:
M o t o r V o l t a g e
M o t o r V o l t a g eM o t o r V o l t a g e
M o t o r V o l t a g e
( 1 ) 2 0 0
( 1 ) 2 0 0( 1 ) 2 0 0
( 1 ) 2 0 0 -
--
- 2 3 0 V
2 3 0 V2 3 0 V
2 3 0 V
2
22
2 : M o t o r k W
: M o t o r k W: M o t o r k W
: M o t o r k W
( 4 ) 0 . 7 5 k
( 4 ) 0 . 7 5 k( 4 ) 0 . 7 5 k
( 4 ) 0 . 7 5 k W
WW
W
3
33
3 : S t a r t T i m e
: S t a r t T i m e: S t a r t T i m e
: S t a r t T i m e
3 . 0 s
3 . 0 s3 . 0 s
3 . 0 s
▲
▼
… S e l e c t d a t a .
SET…
Make the set data
effecti e.
▲
▼
… S e l e c t d a t a .
SET…
Make the set data
effecti e.
SET
…
Make the set data
effecti e.
▲…
Increment the setting alue.
▼…
Decrement the setting alue.
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- 16 -
Parameter
(Default data is shown.)
Data Description
High
1
1 to 99%
Set the High
1
ou
tput le el.
Output is acti ated when the load ratio reaches
or exceeds this setting alue for the period
specified at 5:Shock Time or longer.
Shock Time setting
MIN
(Shock Time:
Minimum)
[Time required for detection and output]
・ Motor power supply frequency: 50 Hz or more
・・・ Approx. 50 ms
・ Motor power supply frequency: Less than 50 Hz
・・・
2 cycles + Approx. 10 ms
(Example: 40 Hz・・・・・60 ms)
0.1 to 10.0 s
(Minimum setting
increment: 0.1 s)
・
Period between the instant when the load ratio
reaches or exceeds the setting alue and the
instant when the relay output is acti ated.
・ If the load ratio goes below the alue of
4:High1 Le el within the specified
period, the relay output is not acti ated.
Relay output mode setting
(1)Self
-
Hold
(Self holding)
The status of the relay output is retained.
The status is reset by pressing the RESET
key or by an input to the [RST] terminal.
(2)Auto
-
Reset
(Automatic reset)
The status is reset one second after the
relay output condition is cleared.
High
2
5 to 200%
Set the High
2
output le el.
Output is acti ated when the load ratio
reaches or exceeds this setting alue for
the period specified at 8:Shock Time or
longer.
5
55
5 : S h o c k
: S h o c k: S h o c k
: S h o c k
T i m e
T i m eT i m e
T i m e
H
HH
H 1
11
1
1 . 0 s
1 . 0 s1 . 0 s
1 . 0 s
▲
▼
… S e l e c t d a t a .
SET
…Make the set data
effecti e.
6
66
6 : O u t p u t R e l a y
: O u t p u t R e l a y: O u t p u t R e l a y
: O u t p u t R e l a y
H 1 ( 2 ) A u t o
H 1 ( 2 ) A u t oH 1 ( 2 ) A u t o
H 1 ( 2 ) A u t o -
--
- R e s e t
R e s e tR e s e t
R e s e t
SET
…Make the set data
effecti e.
4
44
4 : H i g h
: H i g h: H i g h
: H i g h 1
11
1
L e e l
L e e lL e e l
L e e l
1
11
1 0 %
0 %0 %
0 %
▲…
Increment the setting alue.
▼…
Decrement the setting alue.
▲…
Increment the setting alue.
▼…
Decrement the setting alue.
SET
…Make the set data
effecti e.
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7
77
7 : H i g h
: H i g h: H i g h
: H i g h 2
22
2
L e e l
L e e lL e e l
L e e l
1 0
1 01 0
1 0 0 %
0 %0 %
0 %
▲…
Increment the setting alue.
▼…
Decrement the setting alue.
SET
…Make the set data
effecti e.

- 17 -
Parameter
(Default data is shown.)
Data Description
MIN
(Shock Time:
Minimum)
[Time required for detection and output]
・ Motor power supply frequency: 50 Hz or more
・・・Approx. 50 ms
・ Motor power supply frequency: Less than 50 Hz
・・・ 2 cycles + Approx. 10 ms
(Example: 40 Hz
・・・・・
60 ms)
0.1 to 10.0 s
(Minimum
setting
increment: 0.1 s)
・
P
eriod between the instant when the load ratio
reaches or exceeds the setting alue and the
instant when the relay output is acti ated.
・ If the load ratio goes below the alue of
7:High2 Le el within the specified period,
the relay output is not acti ated.
(1)Self
-
Hold
(Self holding)
The status of the relay output is retained.
The status is reset by pressing the RESET
key or by an input to the [RST] terminal.
(2)Auto
-
Reset
(Automatic reset)
The status is reset one second after the relay
output condition is cleared.
Number of mo ing
a erage
sampling times
(1) QUICK
(2) NORMAL
(3) SLOW
・
Set the response time for electric power
detection.
The mo ing a erage of the sampling alues
obtained at e ery 20 ms (*) is calculated and
treated as effecti e data.
There are three options to set the number of
sampling alues used for the a erage
calculation.
・ QUICK: Set this option when quick response
is required. The data of one sampling alue
is regarded as effecti e data (20 ms).
・ NORMAL: Use this setting for normal
operation. The a erage of fi e sampling
alues is regarded as effecti e data (100 ms).
・ SLOW: Set this option when you want to
reduce display fluctuation. The a erage of 20
sampling alues is regarded as effecti e data
(400 ms).
* The sampling cycle is fixed to 20 ms at 50
Hz or higher frequencies, and to one cycle at
less than 50 Hz.
(1)On
When the Shock Monitor detects the change in
the motor power supply frequency and the
frequency continues changing at the rate of 4
Hz or higher per second, inhibit function is
acti ated regardless of the inhibit time setting.
(2)Off
The Auto Inhibit is disabled.
Reference alue writing
method
(1)Inter al
After the setting alue of
4:
HIGH1
Le el
is
added to the load le el obtained when the
Start Time finishes and the sum is written as
the monitoring le el, the pre ious monitoring
le el is o erwritten at the inter als specified
for 13: Inter al Time.
(2)
X1
After the setting alue of
4:
HIGH1
Le el
is
added to the load le el obtained when the
Start Time finishes and the sum is written as
the monitoring le el, the pre ious monitoring
le el is o erwritten when the section between
external input terminal X1 and CM is
short-circuited.
8
88
8 : S h o c k T i m e
: S h o c k T i m e: S h o c k T i m e
: S h o c k T i m e
H
HH
H 2
22
2
1 . 0 s
1 . 0 s1 . 0 s
1 . 0 s
SET
…Make the set data
effecti e.
▲…
Increment the setting alue.
▼…
Decrement the setting alue.
9
99
9 : O u t p u t R e l a y
: O u t p u t R e l a y: O u t p u t R e l a y
: O u t p u t R e l a y
H
HH
H 2
22
2
( 1 ) S e l f
( 1 ) S e l f( 1 ) S e l f
( 1 ) S e l f -
--
- H o l d
H o l dH o l d
H o l d
SET
…Make the set data
effecti e.
▲
▼
… S e l e c t d a t a .
1
11
1 0
00
0 :
::
: R e s p o n s e
R e s p o n s eR e s p o n s e
R e s p o n s e
( 2 ) N O R M A L
( 2 ) N O R M A L( 2 ) N O R M A L
( 2 ) N O R M A L
1
11
1 1
11
1 : A u t o I n h i b i t
: A u t o I n h i b i t: A u t o I n h i b i t
: A u t o I n h i b i t
( 2 ) O f f
( 2 ) O f f( 2 ) O f f
( 2 ) O f f
▲
▼
… S e l e c t d a t a .
SET
…Make the set data
effecti e.
Contents
Usage
/Names
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
Operation
Operation
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
▲
▼
… S e l e c t d a t a .
SET
…Make the set data
effecti e.
1 2
1 21 2
1 2 :
::
: O f f s e t M o d e
O f f s e t M o d eO f f s e t M o d e
O f f s e t M o d e
( 2 ) X 1
( 2 ) X 1( 2 ) X 1
( 2 ) X 1
▲
▼
… S e l e c t d a t a .
SET
…Make the set data
effecti e.

- 18 -
Parameter
(Default data is shown.)
Data
Description
Writing inter al
setting
1 to 60 s
1.1 to 60 min
・
Set the cycle to o erwrite the monitoring
le el.
This setting is effecti e when "(1) Inter al"
is set for 12: Offset Mode.
LCD backlight setting
(1)Always
The backlight illuminates all the time.
(2)2min
The backlight w
ill turn off two minutes after
the last key operation on the panel.
After the backlight turns off, it illuminates
again when any key is pressed.
[Load tracking monitoring function]
1. When the reference load ratio is written, SET
appears at the upper right of the LCD display for one
one one
one
second
secondsecond
second.
2. When the High1 detection le el reaches or exceeds
200%, "NG" is displayed.
3. You can write the reference load ratio manually by
pressing the
▲
and
▼
keys simultaneously while the
motor is running.
■ Timing chart
1 4
1 41 4
1 4 : L C D B a c k l i g h t
: L C D B a c k l i g h t: L C D B a c k l i g h t
: L C D B a c k l i g h t
( 1 ) A l w a y s
( 1 ) A l w a y s( 1 ) A l w a y s
( 1 ) A l w a y s
SET
…Make the set data
effecti e.
▲
▼
… S e l e c t d a t a .
Contents
Usage
/Names
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
Operation
Operation
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
1
11
1 3
33
3 :
::
:
I n t e r a l T i m e
I n t e r a l T i m eI n t e r a l T i m e
I n t e r a l T i m e
5 0 s
5 0 s5 0 s
5 0 s
SET
…Make the set data
effecti e.
▲
▼
… S e l e c t d a t a .
PW 58% SET
H1: 10 H2: 100
PW 58% NG
H1: 10 H2: 100
ON
ON
Shock Time
High2 Setting le el
(Fixed)
Shock Time
RUN indicator
High2 indicator
High2 output relay
ON
When
parameter 9 is
set to Self-Hold
High2 output
Start Time
ON

- 19 -
*1: During the Shock Time period, writing of the operating le el is disabled. (The alue of
the last automatic writing is used for judgment.)
*2: If the load continues increasing o er the period longer than the writing cycle, High1 does
not turn on. Be sure to use High2 output together so that o erload can be detected.
X1 input
SET indicator (LCD)
High1 output relay
High1 indicator
MIN 0.1s
When parameter
6 is set to
Auto-Reset
12:Offset Mode
(2)X1
Start Time
Shock Time
High1 Operating
le el (tracking)
Reference alue
ON
Shock Time
RUN indicator
High1 indicator
High1 output relay ON
Start Time
High1 output
SET indicator (LCD)
ON
12:Offset Mode
(1)Inter al
Inter al time Inter al time Inter al time
*1
Reference alue
When parameter
6 is set to
Self-Hold
Contents
Usage
/Names
Safety
Installation
/Wirin g
Termin als
Conn ect ion
Operation
Operation
Operation
Operation
M
aintenance
/Inspection
S p ec i fi c a t io n s
Dime nsions
Warranty
This manual suits for next models
1
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