Tucker Barbecues GTR Series Assembly instructions

ASSEMBLY, INSTALLATION
AND OPERATING INSTRUCTIONS
CABINET TROLLEY
FOR R CLASS & GTR SERIES
R CLASS MODELS:
1R, 2R, 3R, 4R, 5R, 6R.
1RS, 2RS, 3RS, 4RS, 5RS.
1RSS, 2RSS, 3RSS, 4RSS, 5RSS.
1FR, 2FR, 3FR, 4FR, 5FR, 6FR.
1FRS, 2FRS, 3FRS, 4FRS, 5FRS.
1FRSS, 2FRSS, 3FRSS, 4FRSS, 5FRSS.
GTR MODELS:
GTR3, GTR4, GTR5, GTR6.
GTR3 SS, GTR4 SS, GTR5 SS, GTR6 SS.
GTR3 S, GTR4 S, GTR5 S, GTR6 S.
IMPORTANT – PLEASE READ ALL
INSTRUCTIONS BEFORE YOU ASSEMBLE,
INSTALL OR OPERATE THIS APPLIANCE. V27.11.19

3
GENERAL WARNINGS
CABINET TROLLEY ASSEMBLY INSTRUCTIONS
INSTALLATION INSTRUCTIONS & WARNINGS
SPECIFICATIONS
DIMENSIONS
GAS INSTALLATION AND LEAK TEST PROCEDURE
SERVICE & MAINTENANCE
WARRANTY
4
5
12
14
15
20
22
23
CONTENTS

4
IMPORTANT SAFETY
INSTRUCTIONS
• Tucker BBQs are approved for outdoor use
only.
• Remove all plastic protection lm from
stainless steel components before assembly.
• Keep this manual for future reference.
• Read all instructions carefully before
assembly and usage of BBQ.
• Clean your BBQ regularly; check the grease
trays for excess grease build up as damage
by grease or fat re is not covered by
warranty.
• Always turn off the gas supply when you
nish barbecuing.
• A canvas cover for this BBQ will extend its life
and ensure trouble free operation.
• Attend an operating BBQ at all times.
• Do not use this appliance indoors or in any
enclosed area.
• Do not spray aerosols in the vicinity of this
appliance while it is in operation.
• Do not place articles on or against this
appliance.
WARNING FOR
YOUR SAFETY
If you smell gas:
1. Shut off gas supply to appliance.
2. Extinguish any open ame.
3. Open lid or hood.
4. If odour continues, immediately call your
gas supplier or your Fire Department.
• Do not use or store ammable materials in or
near this appliance.
• Always leak test /check hose connections
after lling cylinders.
• Check cylinder condition for rust and that
the date stamp is current as every gas
cylinder in Australia must be pressure tested
every ten years.
• Never disconnect the BBQ whilst it is running.
• Do not modify this appliance in any way.
• Do not allow children to operate the BBQ.
• If a grease/fat re should arise, turn off the
gas supply immediately until extinguished.
• Always open the Lid or Roasting Hood before
lighting.
HAZARDOUS FIRE OR EXPLOSION MAY
RESULT IF INSTRUCTIONS ARE IGNORED.
It is the consumer’s responsibility to see that the
BBQ is properly assembled, installed and taken
care of. Failure to follow the instructions in this
manual could result in serious bodily injury and /
or property damage.

5
CABINET TROLLEY
ASSEMBLY INSTRUCTIONS
17mm & 10mm spanner
Phillips head screwdriver
TOOLS REQUIRED FOR ASSEMBLY
x8 Long Bolts
x4
Cabinet
Hinges
x1
Hose Hole
Cover Plate
x1
Baynot
Secure Plate
x4
Cabinet
Wheels
x1
Small Back Panel
x1
Top Panel
x1 Large Back Panel
x1 Base Panel
x1
Air Vent
Angle
x1
Right Side
Panel
x1
Left Side
Panel
x36 Short Bolts
x26 Nuts
x16 Small Bolts
Only hand tighten nuts and bolts during
assembly, than tighten all bolts and nuts just
before placing the BBQ in the trolley.

6
BARBECUE CABINET TROLLEY ASSEMBLY
The base panel outside holes are
pre-threaded, this making it easy to attach
the back panel and side panel.
Only attach the small back panel to the
large base panel using the holes in the rear
of the back panel, as the next step will use
the holes at the front.
1. First attach 4 wheels or feet to the base
panel of the cabinet with a 17mm spanner.
2. Now attach the large back panel of the
cabinet on the base panel.
4a. Now attach the small back panel to the top
of the large back panel.
3. Attach the two side panels of the cabinet to
the base and the large back panel.

7
5a. Now attached the top panel of the cabinet
to the two slide panels and back panel.
5b. Bolt the top panel to the side panels.
4b. Bolt Side Panels to the Small rear panel.
6. Nowplacetheipup,greasetrayfascia
found in the BBQ. Insert both pins on either
side into the front holes on both side panels.
7. Place the base panel air vent angle above
the air vent inside the cabinet and attach it
with the 3 nuts + bolts provided.
The side panels are pre-threaded.
This angle is top prevent the air vent
being blocked.

8
8. Attach the four hinges to the front of the side
panels with the 8 small bolts.
9. Now push the clip on the back of the hinges
and remove the hinge leaving the plate
attached to the cabinet side panels and
bolt the hinges to the doors with 8 small
bolts.

9
10. Now attach the doors onto the cabinet sides
by sliding the door hinges onto the hinge
plates attached to the cabinet sides.
The door hinges have a hook, that needs
to slide into the front of the hinges plate,
then push the back of the hinge in until you
hear a *click* to secure the hinges onto the
hinge plates.
First you have to check if the cabinet trolley
wheels are all same height.
Than if the doors are still not correctly
leveled,thanyouhavetonetunethemby
adjusting the screws on the hinge its self.
If the gap between doors its too wide or
they are overlapping each other, than you
have to adjust the small screw at the middle
of the hinge to allow it to move closer or far
away from the hinge plate attached on the
trolley.
Therefore this allow the gap between door
to close or open.
If the doors are not leveled when closing,
than you have to adjust the height of each
door. By rotating the lower screw on the
hinge plate attached to the trolley, you will
allow the door to move up and down as
needed.
Step 1
Step 2
DOOR HINGE SET UP/TUNING

10
If you intend to put the BBQ and cabinet
into combustible timber joinery like in an
outdoorkitchensituationthenyoumustrst
line the BBQ cabinet sides and back panel
with Tuckers high temperature cabinet
insulation wool before placing the BBQ into
the cabinet trolley as per photo.
If the gap from the side view, between the
trolley and the doors is too wide or close,
than you have to adjust the screw at the
end of the hinge. Therefore this helps to
adjust the gap between the trolley and the
doors as needed.
Step 3
11. Remove the hose + regular from the BBQ gas
inlet with a spanner.
12. Place the hose hole cover plate over the
BBQ gas inlet and then re-attach the hose to
the BBQ gas inlet by screwing the hose onto
the thread of the inlet, then using a 19mm
spanner to tighten it on.

11
14.Finallylift-uptheipupgreasetrayfascia
and insert the grease tray.
13a. Now pick up the BBQ remove the grease
tray then place the BBQ into the cabinet,
feed the hose + regulator through the hose
hole, make sure to check the cover plate
haslocatedatoverthehosehole.
13b. There are locating tabs on the back of the
BBQ, which are designed to locate into the
slots in the rear of the BBQ cabinet so as to
ensure that the BBQ is correctly positioned.

12
INSTALLATION INSTRUCTIONS
& WARNINGS
INSTALLATION INSTRUCTIONS INSTALLATION WARNINGS
READ THE IMPORTANT INFORMATION
ON THE FRONT OF THE BARBECUE.
This BBQ is designed and approved for outdoor
use only.
Be mindful of the location of the installation of
the BBQ.
If you are using the roasting hood it is better that
the prevailing wind blows into the front of the
BBQ during cooking.
Be sensible about the location of your BBQ.
The cabinet must be located on a solid and
level surface that can safely support the BBQ.
TheCabinetTrolleyisttedwithlockable
Stainless Steel Castors, when you have your BBQ
installed into position, the brakes on the Castors
must be locked to avoid the Cabinet Trolley
from moving during use.
Do not locate the BBQ near combustible
materials or surfaces, either above or around
the BBQ such as overhanging trees, bushes or
ammableliquidsandthelike.
Do not obstruct any of the air ventilation
openings on the front of the BBQ.
Do not use this appliance indoors or on marine
craft.
This appliance shall only be used in an above
ground, open-air situation with natural
ventilation, without stagnant areas where
gas leakage and products of combustion
are rapidly dispersed by wind and natural
convection.
Any enclosure in which the appliance is used
shall comply with one of the following:
• An enclosure with walls on all sides, but at
least one permanent opening at ground
level and no overhead cover. (gure 1)
• Within a partial enclosure that includes an
overhead enclosure and no more than two
walls. (gure 2 and 3)
• Within a partial enclosure that includes an
overhead cover and more than two walls,
the following shall apply. (gures 4 and 5)
• At least 25% of the total wall area is com-
pletely open.
• At least 30% of the remaining wall area is
open and unrestricted.
• In the case of balconies, at least 20% of the
total of the side, back and front wall areas
shall be and remain open and unrestricted.
Strong winds blowing into the back or across
the back of the hood whilst cooking with
the hood closed can cause overheating of
the BBQ. The Roasting Hood is designed so
that Hot air from inside the Roasting Hood is
released through the vent in the top of the
Roasting Hood when it is shut while roasting.
Strong winds can prevent the hot air
escaping out of this vent and may even
in some cases push the hot air down and
out the front of the base of the BBQ Fascia
where the cold fresh air is designed to enter
the BBQ Body.
This choice of installation can cause the
front of the BBQ to get unusually hot and
can damage the ignition system and control
valves.

13
DIAGRAMMATICAL REPRESENTATIONS OF
OUTDOOR AREAS
FIGURE F1 – OUTDOOR AREA – EXAMPLE 1
FIGURE 4 OUTDOOR AREA –EXAMPLE 4
FIGURE F2 – OUTDOOR AREA – EXAMPLE 2
FIGURE F5 – OUTDOOR AREA – EXAMPLE 5
FIGURE F3 – OUTDOOR AREA – EXAMPLE 3
The following gures are diagrammatical
representations of outdoor areas. The areas
used in the gures below are examples – the
same principles apply to any other shaped
area.
Both ends open
Open side at least
25% of total wall area
30% or more in total
of the remaining wall
area is open and
unrestricted.
OPEN AT SIDE AT LEAST 25% OF TOTAL WALL AREA. 30% OR
MORE IN TOTAL OF THE REMAINING WALL AREA IS OPEN
AND UNRESTRICTED
OPEN SIDE AT LEAST 25% OF TOTAL WALL AREA. 30% OR
MORE IN TOTAL OF THE REMAINING WALL AREA IS OPEN
AND UNRESTRICTED.
Open side at least
25% of total wall area
30% or more in total
of the remaining wall
area is open and
unrestricted.

14
TUCKER R Class BARBECUES ARE MADE AND
APPROVED TO AUSTRALIAN STANDARDS
A.G.A. APPROVAL NO. AGA 8236-G
SPECIFICATIONS
TUCKER PRODUCTS APPROVAL
For LP Gas connections, an approved 2.75 KPA
regulator and hose assembly connection to the
applianceisttedbythemanufacturer.
The appliance inlet is 3/8 S.A.E. male and is
located in the base of the BBQ, on the right
hand side at the front.
The minimum capacity propane cylinder for this
BBQ is 4 KG.
Be sensible about the location of your BBQ.
TheBBQmustbelocatedonrmandlevel
ground.
Do not locate the BBQ near combustible
materials or surfaces, either above or around
the BBQ.
Do not obstruct any of the air ventilation
openings on the front of the BBQ.
Warning in freezing conditions the pressure
of Propane gas can be reduced in the
Cylinder Tank causing a lack of gas
pressure, this may affect the way the BBQ
operates.

15
DIMENSIONS OF R CLASS BARBECUES
WITH A DROP DOWN LID INSTALLED
ON CABINET TROLLEY
(Measurements are in mm)
DIMENSIONS
Model V6 (3R) V8 (4R) V10 (5R) V12 (6R) V8+1
(V4RSS)
V10+1
(V5RSS)
A 760 35 930 679 1574 610
A
930mm
679mm
610mm
1574mm
35mm

16
DIMENSIONS OF R CLASS BARBECUES
WITH ROASTING HOODS INSTALLED
ON CABINET TROLLEYS
(Measurements are in mm)
A
285mm
1185mm
600mm
560mm
1460mm
610mm
Model V6 (3R) V8 (4R) V10 (5R) V12 (6R) V8+1
(V4RSS)
V10+1
(V5RSS)
A 760 920 1080 1500 1340 1500

35mm
935mm
540mm
900mm
550mm
1440mm
635mm
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A
Model GTR SS GTR3 GTR3 SS GTR4 GTR4 SS GTR5 GTR5 SS GTR6 GTR6 SS
A 600 1020 760 1180 920 1340 1080 1500
DIMENSIONS OF GTR BARBECUES WITH A
FLAT LID INSTALLED ON CABINET TROLLEY
(Measurements are in mm)

320mm
1220mm
635mm
470mm
1370mm
900mm
550mm
A
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DIMENSIONS OF GTR BARBECUES WITH
ROASTING HOODS INSTALLED ON
CABINET TROLLEYS
(Measurements are in mm)
Model GTR SS GTR3 GTR3 SS GTR4 GTR4 SS GTR5 GTR5 SS GTR6 GTR6 SS
A 600 1020 760 1180 920 1340 1080 1500

19
Thebbqmusthave800mmminimumclearanceabovethecookingsurfacewithaatlidtted
or800mmclearancefromthetopoftheroastinghoodiftted.
The manifold inlet is in the base of the BBQ at the front on the right-hand side. Manifold diameter
is20mmsquaretube.
If the BBQ is installed into a tucker cabinet trolley with tuckers insulation wool,the
clearances to combustibles are zero at the rear and zero either side of the BBQ body.
The wall surfaces above the BBQ cooking surface at the rear and on either side of the BBQ must
be non-combustible material, if the walls are combustible then the BBQ must have a clearance
of 100mm at the rear and on either side.
TheRClassRoastingHoodifttedis285high
when shut and 560mm high when open.
The back of the R Class Roasting Hood is
ushwiththebackoftheBBQwhenopen
and does protrude past the back of the
Cabinet Trolley at all when opening or
shutting.
TheGTRRoastingHoodifttedis320mm
high from the top of the Cooking Surface
when shut and 410mm high when open.
ThebackoftheGTRRoastingHoodisush
with the back of the BBQ when open and
does protrude past the back of the Cabinet
Trolley at all when opening or shutting.
The optional Flat Lid/ Weather Cover is
35mm high shut and 580mm high open from
the Cooking Surface of the BBQ.
The optional Flat Lid/ Weather Cover is
35mm high shut and 580mm high open from
the Cooking Surface of the BBQ.
Minimum Top Clearance Allow 800mm
Minimum Side Clearance Allow 100mm
Minimum Rear Clearance Allow 100mm
R CLASS BBQ INSTALLED INTO A TUCKER
CABINET TROLLEY CLEARANCES TO
COMBUSTIBLES ARE AS FOLLOWS
R Class Barbecue Model Information GTR Barbecue Model Information
Minimum Top Clearance Allow 800mm
Minimum Side Clearance Allow 200mm
Minimum Rear Clearance Allow 200mm
MINIMUM CLEARANCES SURROUNDING BBQ
BODY TO COMBUSTIBLE MATERIALS ARE AS
FOLLOWS

20
CONNECTION OF A GAS CYLINDER TO
THE BARBECUE IS AS FOLLOWS
The hose assembly connection to the appliance
is tted by the manufacturer.
• Attach the regulator to the gas cylinder by
tightening the wing nut on the regulator
rmlybyhand.
• Once connected, leak test the connections
by brushing a solution of soapy water around
the joints and gas cylinder valve.
Photo of what a typical leak looks like.
If bubbles appear around the connections,
you have a leak.
GAS INSTALLATION AND
LEAK TEST PROCEDURE
Turn off the gas supply and tighten or re-seal
the connection.
Leak test the connections again
Photo of what a good connection looks like
i.e. no bubbles.
If leaks are still present do not use the BBQ,
contact the place of purchase or your
local dealer.
The R Class Cabinet Trolley has been designed
so as the Gas Cylinder can be stored securely
inside the Cabinet. There is a securing chain
attached inside the right hand Cabinet Doors
and a manual lighting match holder is also
attached to the chain.
Theremustbenonakedamesinthearea
when connecting the BBQ to a gas supply.
You must have the control knobs in the off
position and have the gas supply on at the
cylinder valve to test for leaks.

21
Check that the hose is not kinked or
under tension.
Apart from the connection point the hose must
not be touching any part of the BBQ or Wok
burner where it may get hot and be damaged.
Forstorage,cylinderexchangeorrelling,
disconnect the hose at the cylinder only.
Do not disconnect the hose from the appliance.
Do not attempt to open or adjust the regulator,
if you think it is not working properly consult your
local dealer.
FOR PERMANENT CONNECTIONS to natural
gasoraxedpropanesupply,anauthorised
person, in accordance with these instructions,
localgasttingregulations,municipalbuilding
codes, the AGA installation code AS5601 and
any other relevant statutory regulations, must be
employed.
Forconnectiontoanaturalgasbayonettting,
agasregulatormustbettedattheinletofthe
appliance, and an approved 10mm,
class A, natural gas hose (no longer than 2
meters), going from the gas regulator to the
bayonet point, complying with AS1869 must be
used.
Where a mobile appliance is to be connected
toaxedgassupplyviaaexiblehose
connection the restraining cord supplied must
bexedtotheapplianceandthewall/oor
within 50mm of each connection point.
The length of the restraining cord shall not
exceed 80% of the length of the hose as it is
designed to prevent stress on the hose assembly
when the appliance is moved out of its normal
operating position.
It is recommended that an isolation valve
andunionbettedbeforetheBBQ;refer
AS5601/ AG601 for correct pipe sizing to ensure
adequategasissuppliedtotheappliance.
For natural gas check the pressure of the
regulator and adjust it if necessary to the
pressure shown on the data plate.
GAS INSTALLATION
The installer must test the BBQ when the
installation is completed. Before leaving
the installer must make sure the appliance
operates correctly and is safe for the
operator to use. The gas inlet connection
must have a thread in accordance with AS
ISO 7.1 or AS 1722.2.