Tuff Tonneaus 341 User manual

TONNEAU INSTALLATION INSTRUCTION
NAVARA DUAL CAB RX, Jan 2009-Current
With Factory S orts Bars
Part number: 341
Package includes
 1 X Tonneau cover  2 x Bar Brackets (300474)
 1 x Tonneau Support Bar (300516)  26 x Rivets (300482)
 1 x Support Bar S eat  1 x Lock Bracket
 1 x Fitting Instructions  16 x Rope Buttons (300473)
 1 x Warranty Card  4 x Dowel
 1 x Aluminium Rope Track-1470mm long ea.
Wit 1425mm s im

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Table of Contents
1. TONNEAU COVER FITTING .............................................................................................................. 3
1.1 BASIC TOOL REQUIRED ................................................................................................................. 3
1.2 TONNEAU COVER INSTALLATION PROCEDURE ............................................................................ 3
2. TONNO LOCK ................................................................................................................................... 5
2.1 BASIC TOOL REQUIRED ................................................................................................................. 5
2.2 TONNO LOCK CONTENTS .............................................................................................................. 5
2.3 FITTING TONNO LOCK ................................................................................................................... 5
3. MULTI-FIT SUPPORT BAR ................................................................................................................ 5
2.1 BASIC TOOL REQUIRED ................................................................................................................. 6
2.2 MULTI-FIT SUPPORT BAR CONTENTS ........................................................................................... 6
2.3 FITTING MULTI-FIT BAR ................................................................................................................ 6

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1.
1.1.
1. TONNEAU COVER FITTING
TONNEAU COVER FITTINGTONNEAU COVER FITTING
TONNEAU COVER FITTING
NOTE
Read entire instructions prior to start.
1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED
Drill, 4mm Drill Bit, Rivet Gun, Marking Pencil / Pen
1.2 TONNEAU COVER
1.2 TONNEAU COVER 1.2 TONNEAU COVER
1.2 TONNEAU COVER INSTALLATION PROCEDURE
INSTALLATION PROCEDUREINSTALLATION PROCEDURE
INSTALLATION PROCEDURE
1. Place 2 ieces of dowel in the ends of the ro e track.
2. Rest the aluminium ro e track on the side rails as Shown in Diagram A, and ush forward to
the vertical face of the tub.
3. With a 4.5 mm drill bit and using the re-drilled holes in the aluminium ro etrack as a guide,
drill holes into the front of tub, through each hole in the aluminium ro etrack.
4. Once all the holes have been drilled, remove the dowelling ieces. Squeeze silicon along the
back of the ro e tracks and o rivet into lace.
5. Fit bar brackets to centre of tub and lace them as shown in Diagram A. (5mm down from to
edge of tub). Drill and rivet using 4 short 4 mm rivets. Insert bar.
6. Slide the front of the tonneau cover through the aluminium ro e track section. Neatly s read
the tonneau cover over the su ort bar, so it is centred and fully covers the tray.
7. To fit round body hooks to car, ull tonneau tight and squeeze bunji loo together. Draw a
mark at the bottom of bunji, this is the height to drill the holes for round body hooks (sides
may be different height to the back ). Line u each hook individually to each bunji loo
starting with the two either side of the tail gate handle and working your way around to the
front, drill and rivet body hooks alternating from side to side.

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2.
2.2.
2. TONNO LOCK
TONNO LOCKTONNO LOCK
TONNO LOCK
T e Tonno Lock is now a standard feature included wit all
Tuff Tonneaus. T e Tonno Lock is situated at t e front of
t e tonneau cover, so as not to impede t e accessibility of
t e Tuff Tonneau.
Fitting t e lock is simple and only requires a small
attac ment on t e inside edge of t e tub be ind t e cab.
Toget er wit a padlock, it provides you wit an extremely
effective t eft deterrent. T e Tonno Lock is designed to suit
all utes and prevent t ieves stealing your Tuff Tonneau, so you can continue to rely on t e Tuff Tonneaus’
name to give you w at you want in a tonneau cover.
2.1
2.1 2.1
2.1 BASIC TOOL REQUIRED
BASIC TOOL REQUIREDBASIC TOOL REQUIRED
BASIC TOOL REQUIRED
Rivet gun, Drill, Torc , and Marking Pencil/Pen.
You will need to buy a small Padlock- make sure t e padlock will go t roug t e ole on t e Tonno lock.
2.2
2.2 2.2
2.2 TONNO LOCK CONTENTS
TONNO LOCK CONTENTSTONNO LOCK CONTENTS
TONNO LOCK CONTENTS
- 2 X 4MM Aluminium rivets
- 1 x Tonno Lock bracket
2.3
2.3 2.3
2.3 FITTING TONNO LOCK
FITTING TONNO LOCKFITTING TONNO LOCK
FITTING TONNO LOCK
1. Attac t e black lock bracket to t e bracket on t e tonneau wit your padlock, and fit t e tarp.
2. Getting under t e tarp wit a torc , place t e lock bracket against t e body and mark oles wit a pen.
3. Remove tonneau and drill t e marks wit a 4 mm drill bit, place t e lock bracket in position and rivet.
3.
3.3.
3. MULTI
MULTIMULTI
MULTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR
T e Tuff Tonneau Multi - Fit Support Bar is designed to fit almost
all Utes on t e Market, from Suburu Brumbys to Cab C assis
aluminium trays.
Part No: 300516

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2.1
2.1 2.1
2.1 BASIC TOOL REQUIRED
BASIC TOOL REQUIREDBASIC TOOL REQUIRED
BASIC TOOL REQUIRED
Drill, 4mm drill bit
2.2
2.2 2.2
2.2 MULTI
MULTIMULTI
MULTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR CONTENTS
CONTENTSCONTENTS
CONTENTS
- 1 x ollow bar centrepiece - 2 x grub screws
- 2 x solid bar end piece - 1 x Tonneau bar s eat
2.3
2.3 2.3
2.3 FITTING
FITTING FITTING
FITTING MULTI
MULTIMULTI
MULTI-
--
-FIT BAR
FIT BARFIT BAR
FIT BAR
1. Insert solid bar pieces into eit er end of ollow tube. Adjust bar so it fits between bar bracket
olders wit t e oles facing to t e ground (so t e grub screws don’t rub against t e tonneau), as
s own above and t en wit a w ite pencil make a mark t roug t e small oles of t e ollow bar
onto t e solid ends. T is is w ere you will drill a ole to t e dept of about 1-2mm (do not go any
furt er)
2. Join t e pieces back toget er and screw grub screws t roug t e ollow bar into t e oles t at you
drilled. Make sure you do not over tighten the grub s rews . T en place t e tonneau
s eat over t e bar to stop t e bar wearing against t e tonneau. Refit t e bar. You may kink t e bar
in t e middle to give it some extra eig t to assist wit water runoff.
Warning if you do not fit the tonneau sheath over the bar, the tonneau over will qui kly wear through
whi h is not overed by warranty.
Your Tuff Tonneau is now ready for work.