Tuff Tonneaus 10018 User manual

Tonneau Cover Fitting Instructions
PX Ranger Dual Cab
With Factory Sports Bars
2012 - Current
Part number 10018
Package includes
 1 x Tonneau Cover  2 x Front Side Extrusion (510mm)
 1 x Rope Track (1425mm Lon )  2 x Back Side Extrusion (680mm)
 2 x Bar Bracket (300474)  1 x Tail ate Extrusion (1380mm)
 22 x 4 mm Rivet (300482)  1 x Fittin instructions
 1 x Lock Bracket  1 x Support Bar (300516)
 3 x Drill Templates - PVC  1 x Warranty Card
 1 x Support Bar Cover - PVC Sheath

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Table of Contents
1. TONNEAU COVER FITTING .............................................................................................................. 3
1.1 BASIC TOOL REQUIRED ................................................................................................................. 3
1.2 TONNEAU COVER INSTALLATION PROCEDURE ............................................................................ 3
2. TONNO LOCK ................................................................................................................................... 5
2.1 BASIC TOOL REQUIRED ................................................................................................................. 5
2.2 TONNO LOCK CONTENTS .............................................................................................................. 5
2.3 FITTING TONNO LOCK ................................................................................................................... 5
3. MULTI-FIT SUPPORT BAR ................................................................................................................ 6
2.1 BASIC TOOL REQUIRED ................................................................................................................. 6
2.2 MULTI-FIT SUPPORT BAR CONTENTS ........................................................................................... 6
2.3 FITTING MULTI-FIT BAR ................................................................................................................ 6

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1.
1.1.
1. TONNEAU COVER FITTING
TONNEAU COVER FITTINGTONNEAU COVER FITTING
TONNEAU COVER FITTING
NOTE
Read entire instructions prior to start.
1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED1.1 BASIC TOOL REQUIRED
1.1 BASIC TOOL REQUIRED
Drill, 4mm Drill Bit, Rivet Gun, Markin Pencil / Pen
1.2 TONNEAU COVER INSTALLATION PROCEDURE
1.2 TONNEAU COVER INSTALLATION PROCEDURE1.2 TONNEAU COVER INSTALLATION PROCEDURE
1.2 TONNEAU COVER INSTALLATION PROCEDURE
1. Sit the flat side of the rope track on the top front ed e of
the tub with the 'C' channel facin forward.
2. Ali n the front of the 'C' channel with the outside ed e of
the top ed e.
3. Centralise the rope track.
4. With a 4mm drill bit, Drill 5 x 4mm holes evenly spaced in
the rope track and into the top ed e of the tub.
5. Place a 4mm rivet in each hole as it is drilled, but do not
rivet.
6. Once all holes have been drilled, remove the rivets and
rope track and clean any swarf away.
7. Apply a bead of silicone to the flat face of the rope track
(the ed e that comes in contact with the tope ed e of the
tub) and place the rope track back in position.
8. Rivet into place.

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9.
To attach the side aluminium profiles, remove the red
backin tape from the underside of the profile.
10. The short len ths (510mm Lon ) of aluminium need to be
centralized between the sports bars.
11. Ensure the rear len ths (680mm Lon ) of aluminium are
positioned 10mm behind the rear of the sports bars.
12. Slide each the profile down keepin the taped surface
square with the top of the tub.
13. Press down firmly to ensure adhesion.
14. Attach 1 at a time
15. Usin the PVC drill templates locate the templates alon
the bottom ed e of alloy, mark the locations onto alloy.
With a 4mm drill bit, drill each of the locations throu h the
aluminium and into the inside ed e of the tub.
16. NOTE: Bottom ed e of all templates have "V" notches -
Rear Side templates also have 3 notches on the vertical to
indicate front of vehicle.
17. For the bar brackets, place a 4mm rivet throu h each hole
of the bracket and into the holes in the tub.
18. Rivet into place.
19. Rivet each hole once they have all been drilled.
20. To fit the tail ate profile, measure and mark the centre of
the tail ate and the aluminium profile.
21. Remove the red backin tape from the underside of the
profile.
22. Press the profile down the inside face of the tail ate to
ali n the two centre marks keepin the taped surface
square with the tope ed e of the tail ate.
23. Usin the PVC drill template locate the templates alon
the bottom ed e of alloy, mark the locations onto alloy.
24. With a 4mm drill bit, drill and rivet each of the 3 marked
holes.

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25. Refer to Multi-Fit Support Bar Instructions located in section 3.
26. To attach the cover, Slide front ed e of Tonneau cover into Ropetrack channel.
27. Pull the cover under the sports bar and drape the cover across the tub
28. Clip the side plastics under the aluminium profile first usin the pull loops in the corners to
stretch the cover.
29. Clip the plastic on the tail ate under the aluminium profile last.
NOTE You can adjust your tonneau, to make it ti hter or looser, by simply raisin or lowerin the
hei ht of your tonneau support bar.
2. TONNO LOCK
The Tonno Lock is now a standard feature included with all
Tuff Tonneaus. The Tonno Lock is situated at the front of
the tonneau cover, so as not to impede the accessibility of
the Tuff Tonneau.
Fittin the lock is simple and only requires a small
attachment on the inside ed e of the tub behind the cab.
To ether with a padlock, it provides you with an extremely
effective theft deterrent. The Tonno Lock is desi ned to suit
all utes and prevent thieves stealin your Tuff Tonneau, so you can continue to rely on the Tuff
Tonneaus’ name to ive you what you want in a tonneau cover.
2.1 BASIC TOOL REQUIRED
Rivet un, Drill, Torch, and Markin Pencil/Pen.
You will need to buy a small Padlock- make sure the padlock will o throu h the hole on the Tonno lock.
2.2 TONNO LOCK CONTENTS
- 2 X 4MM Aluminium rivets
- 1 x Tonno Lock bracket
2.3 FITTING TONNO LOCK
1. Attach the black lock bracket to the bracket on the tonneau with your padlock, and fit the tarp.

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2.
Gettin under the tarp with a torch, place the lock bracket a ainst the body and mark holes with a
pen.
3. Remove tonneau and drill the marks with a 4 mm drill bit, place the lock bracket in position and
rivet.
3.
3.3.
3. MULTI
MULTIMULTI
MULTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR
The Tuff Tonneau Multi - Fit Support Bar is desi ned to fit
almost all Utes on the Market, from Subaru, Brumby’s, to
Cab Chassis and aluminium trays.
Part No: BARADJ
2.1
2.1 2.1
2.1 BASIC TOOL REQUIRED
BASIC TOOL REQUIREDBASIC TOOL REQUIRED
BASIC TOOL REQUIRED
Drill, 4mm drill bit
2.2
2.2 2.2
2.2 MULTI
MULTIMULTI
MULTI-
--
-FIT SUPPORT BAR
FIT SUPPORT BARFIT SUPPORT BAR
FIT SUPPORT BAR CONTENTS
CONTENTSCONTENTS
CONTENTS
- 1 x hollow bar centrepiece - 2 x rub screws
- 2 x solid bar end piece - 1 x Tonneau bar sheath
2.3
2.3 2.3
2.3 FITTING
FITTING FITTING
FITTING MULTI
MULTIMULTI
MULTI-
--
-FIT BAR
FIT BARFIT BAR
FIT BAR
1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket
holders with the holes facin to the round (so the rub screws don’t rub a ainst the tonneau),
as shown above and then with a white pencil make a mark throu h the small holes of the
hollow bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm
(do not o any further)
2. Join the pieces back to ether and screw rub screws throu h the hollow bar into the holes that
you drilled. Make sure you do not over tighten the grub screws . Then place the
tonneau sheath over the bar to stop the bar wearin a ainst the tonneau. Refit the bar. You
may kink the bar in the middle to ive it some extra hei ht to assist with water runoff.
Warning if you do not fit the tonneau sheath over the bar, the tonneau cover will quickly wear
through which is not covered by warranty.
Your Tuff Tonneau is now ready for work.