Tundra TUNJKTRLY10 User manual

USER MANUAL
TUNJKTRLY10
10 TONNE
TROLLEY JACK
LONG & L0W PROFILE

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Disclaimer:
The information in this document is to the best of our knowledge true and accurate, but all recommendations or suggestions are
made without guarantee. Since the conditions of use are beyond their control, Tundra Industrial ® disclaim any liability for loss or
damage suffered from the use of this data or suggestions. Tundra Industrial ® reserve the right to change product specifications
and warranty statements without further notification. All images are for illustration purposes only.

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1.1 Please read the following guidelines carefully before using this equipment. This equipment must be kept clean and kept in good
working order in order to ensure safe and effective operation. Inspect the equipment carefully before use and do not use if any
defects are identified. Contact your nearest Tundra Industrial Dealer for further information on repairs and replacement parts.
1.2 The maximum load for this equipment is 10 Tonnes. Do not exceed this rated capacity.
1.3 Centre the load on the saddle before lifting.
1.4 This jack is a lifting device ONLY. Support the vehicle with appropriate means immediately after lifting.
1.5 Do not go under the vehicle after lifting until it is supported correctly with axle stands.
1.6 Do not move or dolly the vehicle after lifting until it is supported correctly with axle stands.
1.7 Use jacks only on areas of the vehicle as specified by the vehicle manufacturer.
1.8 Use this bottle jack for the purpose for which it is intended. Do not use it for any other purpose it is not designed to perform.
Do not modify or attempt to enhance the equipment in any way.
1.9 Keep children, unauthorized persons & animals away from the work area.
1.10 Only use this jack on a hard surface that is stable, level, dry and not slippery, and capable of sustaining the load.
1.11 Inspect the jack before each use. Do not use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are
noted or it has been subjected to a shock load.
1.12 Check to ensure that all applicable bolts and nuts are firmly tightened.
1.13 Do not operate the jack when you are tired or under the influence of alcohol, drugs or any intoxicating medication.
1.14 Do not allow untrained persons to operate the jack.
1.15 Do not make any modifications to the jack.
1.16 Do not use brake fluid or any other incorrect fluid and avoid mixing different types of oil when adding hydraulic oil.
Only good quality hydraulic jack oil should be used.
1.17 If the jack needs repairing and/or there is any part that needs to be replaced, have it repaired by authorized technicians and
only use the replacement parts supplied by the manufacturer.
1. SAFETY GUIDELINES
WARNING:
No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment and
danger to the user. Warranty will be void in the event of incorrect use. Hydraulic products are only repaired by Tundra
Industrial authorised engineers. The warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator.

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2. SPECIFICATIONS
Model Number TUNJKTRLY10
Maximum Load: 10 Tonne
Minimum Height: 170mm
Maximum Height: 576mm
Length: 1605mm
Weight (NW/GW): 122.5kg / 145kg
3. DESCRIPTION
European style trolley jack manufactured to current EC manufacturing standards. Lifting arm equipped with two speed lifting
and lowering; lowers rapidly when no load is attached and provides smooth, slow, controlled lowering on a load. The lift-and-
twist 'Dead Man' lowering system operated via 'D' shaped handle prevents accidental lowering during operation. Fitted with nylon
wheels to reduce noise during operation and help prevent damage to garage floors. Supplied with foot pedal for quick approach of
the lifting saddle to the vehicle and a removable rubber saddle pad and built-in tool tray for fasteners and tools.
4. ASSEMBLY
Loosen locating bolt at the side of the handle base. Push handle into socket and re-tighten locating bolt,
ensuring that it fits correctly in the groove.
• Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any air in the system. To do so, pull the
handle upward and turn it anti-clockwise to open the release valve. Hold the handle in the open position and pump it up and down
7 or 8 times. To close the hydraulic valve turn the handle clockwise and push down.
• Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times to distribute the oil.
• Thoroughly lubricate all moving parts.
5. OPERATING INSTRUCTIONS
WARNING! Ensure you prepare vehicle and use jack according to Section 1 SAFETY INSTRUCTIONS.
Check that the supporting ground upon which the jack will stand is level and solid and not tarmacadam.
• Engage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement.
• Move the handle up and down using the full stroke range of the piston for greater speed.
• Secure the lifted vehicle as an essential safety measure with an appropriate axle stand. Transfer the load immediately to
appropriately rated jack stands.
Lowering the load
• Once the operation is completed, rise vehicle high enough by the jack to remove the axle stand carefully.
• Pull the handle up and turn left along the handle positioning hole to open the release valve so that the saddle can be lowered
to the initial position.
WARNING! Ensure that there are no persons or obstacles beneath the vehicle, or in the path of descent.

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6. TROUBLESHOOTING
Symptom Possible Causes Solution
Jack will not lift the load 1. Overloaded
2. Low oil level
3. Release valve not correctly closed
4. Air in system
5. Piston rod not functioning
6. Packing worn or defective
1. Be sure to use jack with adequate capacity
2. Top up oil lever
3. Check and close release valve
4. Open release valve and pump the handle a few times.
Close valve and re-try
5. Clean and replace oil
6. Replace packing
Jack does not lift high
enough or feels 'spongy'
1. Oil level too high or too low
2. Worn seals
3. Air in system
4. Release valve not closed
1. Fill or remove excess oil
2. Return jack to local service agent
3. Open release valve and pump the handle a few times.
Close valve and re-try
4. Check and close release valve
Jack lifts poorly 1. Pump packing or valves
malfunctioning
2. Oil is dirty
3. Air in the system
1. Replace packing and / or clean valves
2. Replace oil
3. Open release valve and pump the handle a few times.
Close valve and re-try
Jack lifts but will not
hold load
1. Release valve partially open
2. Dirt on valve seats
3. Air in system
4. Faulty seals
5. Packing worn or defective
1. Check and close release valve.
2. Lower jack, close release valve. Place foot on front
wheel and pull up lifting arm to full height by hand.
Open the release valve to lower arm
3. Open release valve and pump the handle a few times.
Close valve and re-try
4. Replace or contact local service agent
5. Replace packing
Jack will not lower
completely
1. Unit requires lubrication
2. Piston rod bent or damaged
3. Jack frame / link system distorted
due to overloading / poor positioning
4. Air in system
5. Release valve partially closed
6. Jack spring damaged
1. Oil all external moving parts
2. Replace rod or contact local service agent
3. Replace damaged parts or contact local service
agent
4. Open release valve and pump the handle a few times.
Close valve and re-try
5. Check and fully open release valve.
6. Replace spring or contact local service agent
Jack does not lower at all 1. Release valve closed 1. Check and fully open release valve

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7. PARTS LIST & EXPLODED PARTS DIAGRAMS
No. Description
01 Retaining Ring
02 Filter Net
03 Retaining Valve Core
04 Returning Spring
05 Steel Ball
06 O-Ring
07 O-Ring
08 Release Valve Base
09 Release Spring
10 O-Ring
11 Release Valve Core
12 Pump Core
No. Description
13 Washer (PTFE)
14 U-Ring
15 Pump Core Base
16 Washer
17 Hex Screw
18 Pump
19 Steel Ball
20 Ball Seat
21 Adjusting Spring
22 Adjusting Screw
23 O-Ring
24 Adjusting Plug Screw
No. Description
25 Top Cap
26 Oil Plug
27 Elastic Collar
28 Retaining Ring
29 O-Ring
30 Limit Collar
31 O-Ring
32 Piston
33 Sleeve
34 Nylon Ring
35 Bowl Gasket
36 O-Ring

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No. Description
01 Rubber Pad
02 Saddle
03 Support Rod
04 Tool Tray
05 Release Carrier Rod
06 Hex Nut
07 Handle
08 Hex Screw
09 Handle Pin
10 Handle Shaft
11 Hex Screw
12 Saddle Carrier
13 Release Pedal
14 Front Wheel Axle
15 Wheel Spacer
16 Front Wheel
17 Retaining Ring
18 Adjustment Plate
19 Side Plate, Left
20 Lifting Frame
21 Retaining Nut
22 Lifting Axle
23 Retaining Nut
24 Spring Pin
25 Return Spring
26 Pump
27 Pump Axle
28 Spring Pin
29 Retaining Ring
30 Bolt
31 Castor Assembly
32 Retaining Nut
33 Retaining Nut
34 Hex Screw
35 Limit Block
36 Retaining Nut
37 Washer
38 Mount Saddle Pin
No. Description
39 Support Plate
40 Draw-Spring Axle
41 Axle Pin
42 Block Plate
43 Oil Cup
44 Adjustment Screw
45 Side Plate, Right
No. Description
46 Hex Nut
47 Spring Washer
48 Flat Washer
49 Retaining Ring
50 Bolt
51 Release Pedal Pad
52 Nut

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8. MAINTENANCE
NOTICE: Use high grade hydraulic oil only. Never use brake fluid, motor oil, transmission fluid, turbine oil or any other fluids.
ISO-VG22 or equivalent hydraulic oil is recommended.
Check and Refill Oil
•With the jack fully lowered and in a level location, if unit cover is provided, remove unit cover, then remove oil filler plug.
•The oil should just cover the inner cylinder as seen from the oil filler plug hole.
•Do not overfill. Always fill with new, clean hydraulic jack oil as recommended above.
•Replace oil filler plug, then replace unit cover.
Lubrication and Cleaning
•Periodically clean and lubricate all moving parts and pivot points.
Air Venting Procedures
•With the jack fully lowered and the release valve open, remove the oil filler plug.
•Pump the handle rapidly several times. Replace the oil filler plug.
•Turn the handle/release valve clockwise to the closed position.
•Pump the handle until the lift arm reaches maximum height. Continue to pump several times to remove trapped air in the system.
•Turn the handle/release valve counterclockwise one full turn and lower the lift arm to the lowest position.
Use force on saddle if necessary.
•Carefully and slowly loosen oil filler plug to release pressurized air.
•Repeat above steps until trapped air is completely vented.
Damaged Equipment
•Any jack that appears to be damaged in any way, is found to be worn, or operates abnormally SHOULD BE REMOVED FROM
SERVICE UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized
repair facility if repairs are permitted by the manufacturer or supplier.
Alterations
•Because of potential hazards associated with this type of equipment, no alterations shall be made to the product.
Attachments and Adapters
•Only attachments and/or adapters supplied by the manufacturer shall be used.

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EC DECLARATION OF CONFORMITY
We, Tundra Industrial, as the authorised European Community representative of the manufacturer, declare that the following
equipment conforms to the requirements of the following Directives:
BS EN 1494:2000+A1:2008
Mobile or movable jacks and associated lifting equipment
2006/42/EC (as amended)
Machinery Directive
Equipment Category: Trolley Jack / Lifting Equipment
Product Name/Model: TUNJKTRLY10 - 10 Tonne Trolley Jack
Maximum Load: 10 Tonne
Signed by: Stephen McIntyre
Position in the company: Operations Director
Date: 09 March 2017
This technical document is held by: Jimmy Hemphill
Technical file holder's address as shown below
Name and address of manufacturer or authorised representative:
Tundra Industrial,
Herons Way,
Chester Business Park,
Chester,
United Kingdom,
CH4 9QR
Telephone: [phone]
Fax: [phone]

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LIMITED WARRANTY STATEMENT
Tundra Industrial warrants its customers that its products will be free of defects in workmanship or material.
Tundra Industrial shall, upon suitable notification, correct any defects, by repair or replacement, of any parts or components of
this product that are determined by Tundra Industrial to be faulty or defective.
This warranty is void if the equipment has been subjected to improper installation, storage, alteration, abnormal operations,
improper care, unauthorised service or repair.
Warranty Period
Tundra Industrial will assume both the parts and labour expense of correcting defects during the stated warranty periods below.
All warranty periods start from the date of purchase from an authorised Tundra Industrial dealer. If proof of purchase is not
available from the end user, then the date of purchase will be deemed to be 3 months after the initial sale to the distributor.
1 Year
• Tundra Industrial 10 Tonne Trolley Jack - [TUNJKTRLY10]
90 Days
• All replacement parts purchased outside of the warranty period
Important: All parts used in the repair or replacement of warranty covered equipment will be subject to a minimum of 90 days
cover or the remaining duration of the warranty period from the original date of purchase.
Warranty Registration / Activation
You can register and activate your warranty by visiting the Jefferson Tools website using the following address:
www.jeffersontools.com/warranty and completing the online form. Online warranty registration is recommended as it eliminates
the need to provide proof of purchase should a warranty claim be necessary.
Warranty Repair
Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or
replacement at an authorized Tundra Industrial dealer or repair centre.
Packaging & Freight Costs
The customer is responsible for the packaging of the equipment and making it ready for collection. Tundra Industrial will arrange
collection and transportation of any equipment returned under warranty. Upon inspection of the equipment, if no defect can be
found or the equipment is not covered under the terms of the Tundra Industrial warranty, the customer will be liable for any
labour and return transportation costs incurred. These costs will be agreed with the customer before the equipment is returned.
Warranty Limitations
Tundra Industrial will not accept responsibility or liability for repairs made by unauthorised technicians or engineers. Tundra
Industrial's liability under this warranty will not exceed the cost of correcting the defect of the Tundra Industrial products. Tundra
Industrial will not be liable for incidental or consequential damages (such as loss of business or hire of substitute equipment etc..)
caused by the defect or the time involved to correct the defect. This written warranty is the only express warranty provided by
Tundra Industrial with respect to its products.
Any warranties of merchantability are limited to the duration of this limited warranty for the equipment involved. Tundra Industrial
is not responsible for cable wear due to flexing and abrasion. The end user is responsible for routine inspection of cables for pos-
sible wear and to correct any issues prior to cable failure.

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Claiming Warranty Coverage
The end user must contact Tundra Industrial (Tel: [phone]) or their nearest authorised Tundra Industrial dealer
where final determination of the warranty coverage can be ascertained.
Step 1 - Reporting the Defect
Online Method:
• Visit the website www.jeffersontools.com/warranty and complete the Warranty Returns form. You can complete the form
online and submit it to us directly or download the form to print out and return by post.
Telephone Method:
Contact your Tundra Industrial dealer or sales representative with the following information:
• Model number
• Serial number (usually located on the specification plate)
• Date of purchase
A Warranty Returns form will be sent to you for completion and return by post or fax, together with details of your nearest
authorised Tundra Industrial repair centre. On receipt of this form Tundra Industrial will arrange to collect the equipment from you
at the earliest convenience.
Step 2 - Returning the Equipment
It is the customer's responsibility to ensure that the equipment is appropriately and securely packaged for collection. Please
ensure that you include a copy of your proof of purchase. Please note that Tundra Industrial cannot assume any responsibility for
any damage incurred to equipment during transit. Any claims against a third party courier will be dealt with under the terms &
conditions of their road haulage association directives.
Step 3 - Assessment and Repair
On receipt, the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment
is defective and in need of repair and any repairs needed are covered by the warranty policy. In order to qualify for warranty cover
all equipment presented must have been used, serviced and maintained as instructed in the user manual.
Where repair is not covered by the warranty a quotation for repair, labour costs and return delivery will be sent to the customer
(normally within 7 working days). Note: If the repair quotation is not accepted Tundra Industrial will invoice 1 hour labour time at
£30 per hour plus return carriage costs (plus VAT).
In cases where no fault can be found with the equipment, or, if incorrect operation of the equipment is identified as the cause
of the problem, a minimum of 1 hour labour at £30 per hour plus carriage costs will be required before the equipment will be
despatched back to the customer.
Any equipment repaired or replaced under warranty will normally be ready for shipment back to the customer within 7 working
days upon receipt of the equipment at an authorised Tundra Industrial Repair centre (subject to part availability). Where parts are
not immediately available Tundra Industrial will contact you with a revised date for
completion of the repair.
General Warranty Enquiries
For any further information relating to Tundra Industrial warranty cover please call [phone].

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