Sealey ITJ10 User manual

10/14TONNE INDUSTRIAL TOE JACK
MODEL NO: ITJ10
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Regularly inspect and lubricate the jack to ensure it is in good working order and condition. DO NOT use the jack if damaged or a fault is
suspected - check Section 6 Troubleshooting. If necessary, immediately repair or replace damaged parts.
9Use recommended parts only, the use of unauthorised parts may be dangerous and will invalidate your warranty.
9Ensure the work area is clean, tidy and free from unrelated materials and has adequate lighting.
9Use jack on level and solid ground, preferably concrete. Avoid tarmacadam since jack may sink in.
9If being used to lift a vehicle, park the vehicle and apply hand brake. Switch off the engine and place chocks under the wheels.
9Ensure a minimum distance of 0.5m between load and static objects such as doors, walls, etc. to allow for tilting during jacking.
9Check lifting point is centred and stable on jack saddle (off centre loads can slip). Position jack so as to avoid operating it from
under the load.
▲DANGER! Use the jack for lifting only, NOT for supporting the lifted load. Always use adequately rated mechanical supports.
9Keep hands etc. clear of moving parts during raising and lowering of the load.
9Use a qualified person to lubricate and maintain the jack. Confirm that only recommended hydraulic jack oil (Sealey ref: HJO5LS) is used
during maintenance.
8DO NOT exceed the rated capacity of the jack and DO NOT operate the jack beyond its maximum pump stroke.
WARNING! If lifting a vehicle, DO NOT allow the vehicle to move, or try to start the engine, when the vehicle is jacked up.
8DO NOT jack a vehicle if it may result in the spillage of fuel, battery acid, or other dangerous substances.
8DO NOT place any part of your body under load whilst it is supported by the jack. Wait until adequately rated supports have
been correctly positioned.
8DO NOT use jack to support extensions or cradles. DO NOT modify jack in any way. DO NOT use the jack for any other purpose other
than that for which it was designed.
8DO NOT adjust the safety overload valve (fig.2.D.)
9Ensure there are no persons or obstructions beneath the load before lowering.
9Clean and securely stow the jack with the ram in the down position. DO NOT leave the ram extended. Ensure stowage area is
dry.
WARNING! Remember, it is very dangerous to go under a load supported by a jack even if additional supports are used.
WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and situations that
may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be
applied by the operator.
2. i INTRODUCTION
Heavy-duty, industrial quality, dual purpose toe lift bottle jack. Has a lifting capacity of 10tonne on the toe of the jack and 14tonne on the
head. Designed to lift heavy plant or machinery where there is limited ground clearance such as fork lift trucks, machine installation or for
 useonconstructionsites.Fittedwitha280°rotatinghandletoenablejackinginconnedspaces.
3. i SPECIFICATION
Model No:.....................................................................ITJ10
Lifting Capacity at Toe:.............................................. 10tonne
Lifting Capacity at Head: ........................................... 14tonne
Minimum Toe Height: ................................................... 30mm
Maximum Toe Height:................................................. 210mm
Minimum Head Height:............................................... 320mm
Maximum Head Height:.............................................. 500mm
4. OPERATION
WARNING! Before lifting ensure Section 1 Safety Instructions are strictly followed.
4.1. Before using the jack, purge the hydraulic system, in order to eliminate any air that may have accumulated during transit, as follows:
a) Fit jack handle over release valve (fig.2.B) and turn anti-clockwise to open valve.
b) Insert jack handle into the sleeve (fig.2.A) and pump several times to ensure full internal lubrication and to bleed air from the system.
c) Fit jack handle back over the release valve and turn clockwise to close.
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear protective
gloves
Wear
safety footwear
ITJ10T Issue 4 (3, F) 24/07/19

4.2. LIFTING
WARNING! Ensure you use the jack according to Section 1 Safety Instructions.
4.2.1. Check that the ground upon which the jack will stand is level and solid.
4.2.2. Place either toe (fig.1.A) or head (fig.1.B) beneath load to be lifted, depending on the application. If using the toe, insert beneath load fully
to ensure maximum stability.
4.2.3. Pump the handle up and down using full strokes until the required lift is achieved.
4.2.4. Should the jack become overloaded, a safety overload valve will open, and stop the load from lifting.
4.3. LOWERING
4.3.1. Ensure that any solid supports are removed from beneath the load and that there are no persons or obstacles in the path of its descent.
4.3.2. The lowering speed is controlled by the amount the release valve (fig2.B.) is opened. Turn valve anti-clockwise and lower slowly and
carefully.
5. MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
WARNING!: DO NOT use brake fluid, or any fluid other than Sealey hydraulic jack fluid, as to do so may cause serious damage to the
jack and will invalidate the warranty!
5.1. When the jack is not in use, the ram and piston must be in their lowest positions to minimise corrosion. Remove the handle to render the
jack inoperable.
5.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
5.3. To check oil level, fully lower the jack. Remove filler plug (fig.2.C) The correct oil level is to the bottom of the filler opening.
5.4. After a year of extensive use, the oil should be replaced in order to extend the life of the jack. Drain the oil through the filler plug opening.
Make sure that no dirt is allowed to enter the jack or the fresh oil.
5.5. To replace the oil fill as required. Pump (unloaded jack) 5 or 6 times to expel air. Pump jack to full height and pour off excess oil before
refitting plug.
NOTE: Ensure waste oil is disposed of in accordance with local authority regulations.
5.6. Before each use check for broken, cracked, bent, or loose parts. Also check for any visible damage to welds, ram, pump, body and base.
If any suspect item is found remove jack from service and take the necessary action to remedy the problem.
8DO NOT use the jack if believed to have been subjected to abnormal load or shock. Inspect and take appropriate action.
5.7. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE JACK .
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
8DO NOT RETURN JACKS TO US. Please telephone [phone] to obtain address and ‘phone number of your local agent. If jack is
under guarantee please contact your Sealey stockist.
ITJ10T Issue 4 (3, F) 24/07/19
Original Language Version
© Jack Sealey Limited
g.1 g.2

6. TROUBLESHOOTING
Original Language Version
© Jack Sealey Limited
Problem Possible cause Remedy
Jack will not lift
load
Overloaded Be sure to use jack with adequate capacity.
Oil level low Top up oil level.
Release valve not correctly closed Check and close release valve.
Air in system Open release valve and air vent (if fitted) and pump the
handle a few times. Close valve and re-try.
Packing worn or defective Return jack to local service agent.
Jack does not lift
high enough or
feels ‘spongy’
Oil level low Top up oil level. Check and fully open release valve.
Worn seals Return jack to local service agent.
Air in system Open release valve and air vent (if fitted) and pump the
handle a few times. Close valve and re-try.
Release valve not closed Check and close release valve.
Jack lifts but will
not hold load
Release valve partially open Check and close release valve.
Air in system Open release valve and air vent (if fitted) and pump the handle
a few times. Close valve and re-try.
Faulty seals Return jack to local service agent.
Jack will not lower
completely
Ram damaged Contact local service agent
Air in system Open release valve and air vent (if fitted) and pump the handle
a few times. Close valve and re-try
Release valve partially open Check and fully open release valve.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ITJ10T Issue 4 (3, F) 24/07/19