Tundra TUNJKBTL10L User manual

10 TONNE
BOTTLE JACK
USER MANUAL
TUNJKBTL10L

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USER MANUAL
TUNJKBTL10L
Disclaimer:
The information in this document is to the best of our knowledge true and accurate, but all recommendations or suggestions are made
without guarantee. Since the conditions of use are beyond their control, Tundra Industrial ® disclaim any liability for loss or damage suffered
from the use of this data or suggestions. Tundra Industrial ® reserve the right to change product specifications and warranty statements
without further notification. All images are for illustration purposes only.

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1.1 Please read the following guidelines carefully before using this equipment. This equipment must be kept clean and kept in good
working order in order to ensure safe and effective operation. Inspect the equipment carefully before use and do not use if any
defects are identified. Contact your nearest Tundra Industrial Dealer for further information on repairs and replacement parts.
1.2 The maximum load for this equipment is 10 Tonnes. Do not exceed this rated capacity.
1.3 Centre the load on the saddle before lifting.
1.4 This jack is a lifting device ONLY. Support the vehicle with appropriate means immediately after lifting.
1.5 Do not go under the vehicle after lifting until it is supported correctly with axle stands.
1.6 Do not move or dolly the vehicle after lifting until it is supported correctly with axle stands.
1.7 Use jacks only on areas of the vehicle as specified by the vehicle manufacturer.
1.8 Use this bottle jack for the purpose for which it is intended. Do not use it for any other purpose it is not designed to perform.
Do not modify or attempt to enhance the equipment in any way.
1.9 Keep children, unauthorized persons & animals away from the work area.
1.10 Only use this jack on a hard surface that is stable, level, dry and not slippery, and capable of sustaining the load.
1.11 Inspect the jack before each use. Do not use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are
noted or it has been subjected to a shock load.
1.12 Check to ensure that all applicable bolts and nuts are firmly tightened.
1.13 Do not operate the jack when you are tired or under the influence of alcohol, drugs or any intoxicating medication.
1.14 Do not allow untrained persons to operate the jack.
1.15 Do not make any modifications to the jack.
1.16 Do not use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil. Only good
quality hydraulic jack oil can be used.
1.17 If the jack needs repairing and/or there is any part that needs to be replaced, have it repaired by authorized technicians and
only use the replacement parts supplied by the manufacturer.
1. SAFETY GUIDELINES
WARNING:
No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment and
danger to the user. Warranty will be void in the event of incorrect use. Hydraulic products are only repaired by Tundra
Industrial authorised engineers. The warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator.

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2. SPECIFICATIONS
Model Number TUNJKBTL10L
Maximum Load: 10 Tonne
Minimum Height: 125mm
Maximum Height: 225mm
Weight (NW/GW): 7.7kg / 8kg
3. DESCRIPTION
This industrial bottle jack is manufactured from heavy-duty steel for strength and durability. Features include:
• Telescopic two-stage hydraulic ram allows for a higher maximum lift than a single stage jack,
while maintaining the same compact closed heights.
• Manufactured from heavy-duty steel for strength and durability
• Low profile design for use on low-slung vehicles
• Machine-welded base for increased strength
• Double sealed oil reservoir for reduced risk of leakage
• Anti-rust, nickel-plated ram piston for smooth operation and long-life
• Carry-handle makes it easy to manoeuvre and transport
• Threaded pump assembly allows for easy maintenance
• Includes 4-section handle for variable leverage
4. ASSEMBLY
Use the parts list and exploded drawing included on the next page as a reference
to help you to assemble this equipment.
The following procedure is recommended:
Before using the jack, purge the hydraulic circuit, in order to eliminate any air from
the system that may have accumulated during transit, as follows:
a) Insert jack handle over release valve and turn anti-clockwise to open valve.
b) Insert jack handle into the handle socket and pump several times to ensure
full internal lubrication and to bleed air from the system.
c) When complete place the handle back over the release valve and turn clockwise to close.
WARNING! Ensure you prepare vehicle and use jack according to Section 1 SAFETY INSTRUCTIONS.
Check that the supporting ground upon which the jack will stand is level and solid and not tarmacadam.
• Position the jack saddle under the vehicle manufacturer’s recommended lifting point ensuring the saddle
is correctly centred beneath the load. Ensure jack is positioned to avoid having to operate it from under the vehicle,
and that the handle is free to move up and down.
• Pump the handle up and down using full stroke range so that the saddle reaches the working height quickly.
• Should the jack become overloaded, a safety overload valve will open, and stop the vehicle from lifting.
• Position axle stands under the vehicle before attempting any work.
• Lowering the load.
• Ensure the axle stands are removed and that there are no persons or obstacles beneath the vehicle,
or in the path of its descent.
• The lowering speed is controlled by the amount you turn release valve. Turn anti-clockwise and lower carefully,
avoiding sudden release.

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5. PARTS LIST & EXPLODED PARTS DIAGRAM (MAIN ASSEMBLY)
No. Description
01 Release Valve
02 O-Ring (7.7x1.9mm)
03 Steel Ball
04 Oil Filler Plug
05 Base
06 Retaining Ring
07 Steel Ring
08 Steel Gasket
09 O-Ring
10 Ring Of Piston
11 Steel Ring (A)
12 Steel Ring
13 Piston Ring
14 O-Ring
15 Upper Piston Ring
16 Steel Ring
17 Piston
18 Steel Ring
19 Retaining Ring
20 Steel Ring
21 Y-Ring
22 Seal Ring
23 Piston
24 Nylon Washer
25 Piston Rod
26 Steel Ring
27 Top Nut
28 C-Ring
29 Linking Rod
30 Handle Socket
31 Axle Pin
32 Pump Core
33 Dustproof Ring
34 Retaining Ring
35 O-Ring
36 Pump Cylinder
37 Safety Valve
No. Description
40 Nylon Washer
41 Guide Bushing
No. Description
38 Retaining Ring
39 Nylon Washer

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6. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the safety instructions and warnings before use.
Lifting
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Position the jack under the specified lift point.
• Begin lifting by pumping the handle up and down.
• Immediately after lifting, support the vehicle with appropriately rated axle stands.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto axle stands.
Lowering
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Pump the handle up and down to lift vehicle off axle stands.
• Remove the axle stands. Do not get under or let anyone get under the vehicle while lowering.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto the ground.
7. TROUBLESHOOTING
Symptom Possible Causes Solution
Jack will not lift the load 1. Release valve not tightly closed
2. Low oil level
3. Defective or worn internal parts
4. Load exceeds maximum allowance
1. Tighten release valve
2. Check and add oil. Follow "Check and Refill Oil"
instructions on facing page
3. Discontinue use and contact a local repair centre
4. Use a higher capacity jack
Jack will not hold the load 1. Release valve not tightly closed
2. Power unit malfunction
1. Tighten release valve
2. Discontinue use and contact a local repair centre
Jack will not descend to
minimum height, or will not
remain in lowered position
1. Air trapped in system
2. Reservoir oil overfilled
1. Vent air out of system. Follow "Air Venting
Procedures" on facing page
2. Check and ensure proper oil level. Follow "Check and
Refill Oil" instructions on facing page
Jack will not lift to
maximum height
1. Low oil level 1. Check and ensure proper oil level. Follow "Check and
Refill Oil" instructions on facing page
Jack will not function
properly after trying
solutions listed above
1. Internal malfunction or structural
damage
1. Stop usage and contact an authorised repair centre

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8. MAINTENANCE
NOTICE: Use high grade hydraulic oil only. Never use brake uid, motor oil, transmission uid, turbine oil or any other uids.
ISO-VG22 or equivalent hydraulic oil is recommended.
Check and Refill Oil
•With the jack fully lowered and in a level location, if unit cover is provided, remove unit cover, then remove oil filler plug.
•The oil should just cover the inner cylinder as seen from the oil filler plug hole.
•Do not overfill. Always fill with new, clean hydraulic jack oil as recommended above.
•Replace oil filler plug, then replace unit cover.
Lubrication and Cleaning
•Periodically clean and lubricate all moving parts and pivot points.
Air Venting Procedures
•With the jack fully lowered and the release valve open, remove the oil filler plug.
•Pump the handle rapidly several times. Replace the oil filler plug.
•Turn the handle/release valve clockwise to the closed position.
•Pump the handle until the lift arm reaches maximum height. Continue to pump several times to remove trapped air in the system.
•Turn the handle/release valve counterclockwise one full turn and lower the lift arm to the lowest position.
Use force on saddle if necessary.
•Carefully and slowly loosen oil filler plug to release pressurized air.
•Repeat above steps until trapped air is completely vented.
Damaged Equipment
•Any jack that appears to be damaged in any way, is found to be worn, or operates abnormally SHOULD BE REMOVED FROM
SERVICE UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized
repair facility if repairs are permitted by the manufacturer or supplier.
Alterations
•Because of potential hazards associated with this type of equipment, no alterations shall be made to the product.
Attachments and Adapters
•Only attachments and/or adapters supplied by the manufacturer shall be used.

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EC DECLARATION OF CONFORMITY
We, Tundra Industrial, as the authorised European Community representative of the manufacturer, declare that the following
equipment conforms to the requirements of the following Directives:
BS EN 1494:2000+A1:2008
Mobile or movable jacks and associated lifting equipment
2006/42/EC (as amended)
Machinery Directive
Equipment Category: Bottle Jack / Lifting Equipment
Product Name/Model: TUNJKBTL10L - 10 Tonne Bottle Jack
Maximum Load: 10 Tonne
Signed by: Stephen McIntyre
Position in the company: Operations Director
Date: 21 March 2017
This technical document is held by: Jimmy Hemphill
Technical file holder's address as shown below
Name and address of manufacturer or authorised representative:
Tundra Industrial,
Herons Way,
Chester Business Park,
Chester,
United Kingdom,
CH4 9QR
Telephone: [phone]
Fax: [phone]

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LIMITED WARRANTY STATEMENT
Tundra Industrial warrants its customers that its products will be free of defects in workmanship or material.
Tundra Industrial shall, upon suitable notification, correct any defects, by repair or replacement, of any parts or components of
this product that are determined by Tundra Industrial to be faulty or defective.
This warranty is void if the equipment has been subjected to improper installation, storage, alteration, abnormal operations,
improper care, unauthorised service or repair.
Warranty Period
Tundra Industrial will assume both the parts and labour expense of correcting defects during the stated warranty periods below.
All warranty periods start from the date of purchase from an authorised Tundra Industrial dealer. If proof of purchase is not
available from the end user, then the date of purchase will be deemed to be 3 months after the initial sale to the distributor.
1 Year
• Tundra Industrial 10 Tonne Bottle Jack - [TUNJKBTL10L]
90 Days
• All replacement parts purchased outside of the warranty period
Important: All parts used in the repair or replacement of warranty covered equipment will be subject to a minimum of 90 days
cover or the remaining duration of the warranty period from the original date of purchase.
Warranty Registration / Activation
You can register and activate your warranty by visiting the Jefferson Tools website using the following address:
www.jeffersontools.com/warranty and completing the online form. Online warranty registration is recommended as it eliminates
the need to provide proof of purchase should a warranty claim be necessary.
Warranty Repair
Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or
replacement at an authorized Tundra Industrial dealer or repair centre.
Packaging & Freight Costs
The customer is responsible for the packaging of the equipment and making it ready for collection. Tundra Industrial will arrange
collection and transportation of any equipment returned under warranty. Upon inspection of the equipment, if no defect can be
found or the equipment is not covered under the terms of the Tundra Industrial warranty, the customer will be liable for any
labour and return transportation costs incurred. These costs will be agreed with the customer before the equipment is returned.
Warranty Limitations
Tundra Industrial will not accept responsibility or liability for repairs made by unauthorised technicians or engineers. Tundra
Industrial's liability under this warranty will not exceed the cost of correcting the defect of the Tundra Industrial products. Tundra
Industrial will not be liable for incidental or consequential damages (such as loss of business or hire of substitute equipment etc..)
caused by the defect or the time involved to correct the defect. This written warranty is the only express warranty provided by
Tundra Industrial with respect to its products.
Any warranties of merchantability are limited to the duration of this limited warranty for the equipment involved. Tundra Industrial
is not responsible for cable wear due to flexing and abrasion. The end user is responsible for routine inspection of cables for pos-
sible wear and to correct any issues prior to cable failure.

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Claiming Warranty Coverage
The end user must contact Tundra Industrial (Tel: [phone]) or their nearest authorised Tundra Industrial dealer
where final determination of the warranty coverage can be ascertained.
Step 1 - Reporting the Defect
Online Method:
• Visit the website www.jeffersontools.com/warranty and complete the Warranty Returns form. You can complete the form
online and submit it to us directly or download the form to print out and return by post.
Telephone Method:
Contact your Tundra Industrial dealer or sales representative with the following information:
• Model number
• Serial number (usually located on the specification plate)
• Date of purchase
A Warranty Returns form will be sent to you for completion and return by post or fax, together with details of your nearest
authorised Tundra Industrial repair centre. On receipt of this form Tundra Industrial will arrange to collect the equipment from you
at the earliest convenience.
Step 2 - Returning the Equipment
It is the customer's responsibility to ensure that the equipment is appropriately and securely packaged for collection. Please
ensure that you include a copy of your proof of purchase. Please note that Tundra Industrial cannot assume any responsibility for
any damage incurred to equipment during transit. Any claims against a third party courier will be dealt with under the terms &
conditions of their road haulage association directives.
Step 3 - Assessment and Repair
On receipt, the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment
is defective and in need of repair and any repairs needed are covered by the warranty policy. In order to qualify for warranty cover
all equipment presented must have been used, serviced and maintained as instructed in the user manual.
Where repair is not covered by the warranty a quotation for repair, labour costs and return delivery will be sent to the customer
(normally within 7 working days). Note: If the repair quotation is not accepted Tundra Industrial will invoice 1 hour labour time at
£30 per hour plus return carriage costs (plus VAT).
In cases where no fault can be found with the equipment, or, if incorrect operation of the equipment is identified as the cause
of the problem, a minimum of 1 hour labour at £30 per hour plus carriage costs will be required before the equipment will be
despatched back to the customer.
Any equipment repaired or replaced under warranty will normally be ready for shipment back to the customer within 7 working
days upon receipt of the equipment at an authorised Tundra Industrial Repair centre (subject to part availability). Where parts are
not immediately available Tundra Industrial will contact you with a revised date for
completion of the repair.
General Warranty Enquiries
For any further information relating to Tundra Industrial warranty cover please call [phone].

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