Performance Tool W1614 User manual

WARNING
It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and
maintenance instructions contained on the product label and instruction manual prior to
operation of this service jack. The owner/operator shall retain product instructions for future
reference.
The owner and/or operator are responsible for maintenance, maintaining all decals or warning
labels and while in use, maintaining the unit in good working order. If the owner and/or operator
are not fluent in English, the product warnings and instructions shall be read and discussed with
the operators’ native language by the purchaser/owner or his designee. Make sure that the
operator comprehends its contents. Safety information shall be emphasized and understood prior
to usage. The service jack shall be inspected per the operating instructions.
Users of this service jack must fully understand these instructions. Each person operating this
service jack must also be of sound mind and body and must not be under the influence of any
substance that might impair their vision, dexterity, or judgment.
Protect yourself and others by observing all safety information.
Failure to comply with instructions could result in personal injury and/or property damage!
2 TON HYDRAULIC
FLOOR JACK
OWNERS MANUAL
Stock Number W1614
On occasion, after printing of our literature is completed, our manufacturers may make changes and/or
modifications to merchandise which will not be reflected in this manual. Although we strive to maintain
complete and accurate information, it is possible in some instances, that the product may differ slightly from
printed specifications. Illustrations are intended for reference only. Actual merchandise may vary. Wilmar is
not responsible for typographical errors.
Please read these instructions carefully and retain them for future use.
LIMITED WARRANTY
PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These warranties
give specific legal rights. Except where prohibited by local law, the law of the State of Washington governs all
warranties and all exclusions and limitations of warranties and remedies. There may be other rights which vary from
state to state.
PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal
use and service. A defective product may be returned for a free replacement within 90 days from the date of purchase,
provided that product is returned to place of purchase immediately after discovery of defect. After 90 days and up to
one year from date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which our examination
shall disclose to be defective and under warranty.
These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be
replaced under normal use and service. These warranties shall not apply to any product or part which is used for a
purpose for which it is not designed, or which has been repaired or altered in any way so as to affect adversely its
performance or reliability, nor shall these warranties apply to any product or part which has been subject to misuse,
neglect, accident or wear and tear incident to normal use and service.
PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in
connection with its products.
Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no
express or implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL® makes no
implied warranty of merchantability and no implied warranty of fitness for any particular purpose, except that for goods
purchased primarily for personal, family or household use and not for commercial or business use, PERFORMANCE
TOOL® makes an implied warranty of merchantability (and, if otherwise applicable, an implied warranty of fitness for a
particular purpose), but only for the particular qualities or characteristics, and for the duration, expressly warranted
above.
The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in all
cases.
PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any
manner related to any product, or to the design, use, or any inability to use the product. The sole and exclusive
remedy for a defective product or part shall be the repair, or replacement thereof as provided above. The laws on
limitation of remedies or on consequential, incidental or special damages may vary from state to state, so the above
limitations may not apply in all cases.

OPERATION
Before using your jack:
1. Turn release valve counter-clockwise to open. Pump jack handle
about 6 full strokes to assure complete distribution of hydraulic
fluid. (See Figure 1)
To raise:
Place pump handle over release valve
and turn clockwise to close. Make
certain that load is on center of saddle.
Insert handle into handle sleeve and pump to raise load to desired
height. Transfer the load to the appropriate jack stands in relation
to the vehicle tonnage. (See figure 2)
To lower:
Raise load enough to remove
jack stands. Slowly turn
release valve counter-
clockwise just enough to
allow controlled descent.
(Never turn counter-
clockwise more than 3 full turns)
1. When jack is not in use, lifting arm and handle sleeve should be in
fully down position to keep their machined surfaces free from
corrosion.
2. Keep jack clean and well lubricated at points illustrated in figure 3.
3. For best results, use only hydraulic fluid with a rating of SAE 10 for
refills. Check fluid level with jack in fully down position. Fluid level
should be up to bottom of oil fill plug. (See figure 5)
4. Regularly check for loose, worn or damaged parts and repair or
replace as necessary.
5. Replace worn or damaged parts
with Performance Tool
replacement parts. Be sure that
only qualified personnel perform
repairs.
CARE & MAINTENANCE
Figure 3
Figure 2
Figure 1
RAM PARTS LIST
1 Hydraulic Unit Body 1
2 3/16” Steel Ball 2
3 Filter Body Screen 1
4 Copper Washer 1
5 Pump Cylinder O-Ring 1
7 Ram Collar 1
8 Ram 1
9 Cylinder 1
10 Fiber Washer (B) 1
11 Oil Chamber 1
12 Oil Fill Plug 1
13 Fiber Washer (A) 1
14 Top Nut 1
15 Top Nut O-Ring 1
16 1/4” Steel Ball 1
17 Pump Cylinder 1
19 Pump Cylinder O-Ring 1
20 Back Up Ring 1
21 Pump Piston 1
22 Piston Clamp 1
24 Handle Sleeve 1
26 Piston Pin 1
27 Connecting Pin 1
28 Retaining Pin 2
30 5/16” Steel Ball 1
31 Release Valve Spacer 1
32 Release Valve O-Ring 1
33 Release Valve 1
34 Spring Guide 1
35 Overload Valve Spring 1
36 O-Ring 1
37 Adjusting Screw 1
38 Cap 1
# Description Qty. # Description Qty. # Description Qty.
Ram Assembly Parts List
Figure 6

39 Return Spring 1
40 Lock Washer 4
41 Nut 6
44 Caster Wheel Assy. 2
47 Right Side Member 1
48 Flat Washer 2
49 Lock Washer 2
50 Nut 2
51 Front Wheel Spacer 2
52 Front Wheel 2
53 Flat Washer 2
54 Front Wheel Spindle 1
55 Body Spindle 1
58 Left Side Member 1
60 Radius Link 2
61 Retaining Ring 2
62 Lifting Arm 1
63 Cross Head Pin 1
64 C 19 Retaining Ring 1
65 Lifting Arm Spindle 1
67 Saddle Assembly 1
68 Radius Link Pin 1
69 Snap Ring 2
70 Pump Handle 1
72 Cover Plate 1
73 Support Bar 1
# Description Qty. # Description Qty. # Description Qty.
Parts List
PARTS LIST
Figure 4

Your Wilmar hydraulic jack was constructed with quality materials and
workmanship and will give you many years of trouble free use when
cared for as described in the "Care & Maintenance" section on page 3.
However, as with any mechanical device, periodic adjustments are
necessary to maintain a peak level of performance. Should your jack be
displaying any of the following symptoms, the simple procedures shown
below will correct the problem.
TROUBLESHOOTING
Read these safety warnings before operation.
WARNING!
Failure to heed these warnings may result in loss of load,
damage to jack, and/or jack failure resulting in personal injury
or property damage.
WARNING!
This is a lifting device only. Do not move load while it is on the
jack. Load must be supported immediately by Jack Stands or
other appropriate means.
Do not overload jack beyond rated capacity. Overloading can
cause damage to or failure of the jack.
REFER TO YOUR VEHICLE OWNERS MANUAL FOR PROPER
JACKING PROCEDURES. Lift only on areas of the vehicle as
specified by the vehicle manufacturer.
This jack is designed for use only on hard level surfaces
capable of sustaining the load. Use of jack on other than hard
level surfaces can result in jack instability and possible loss of
load.
Be sure all personnel are clear of load before lowering load.
Ensure that no personnel pass underneath load until load is
securely supported by jack stands
SPECIFICATIONS
Capacity: .................... 4,000 lbs.
Low Height: ...................... 5-1/4”
Max. Height: ................... 15-1/2”
Lift Range: ........................ 9-7/8”
Specifications are subject to
change without notice
IMPORTANT SAFETY INFORMATION
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