Turbo E1T Series User manual

1
SEQUENCER
SERIES E1T
USER MANUAL
Usa Vr.
01/03/2016
Manual Release 1.24
Hardware Release 1.3
TURBO
s.r.l.
Electronic Control Systems For Dust Collectors
e-mail: info@turbocontrols.it
web: www.turbocontrols.eu
Tel. 39 (0)362 574024 Fax 39 (0)362 574092

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General Description
Sequencer for controlling the pneumatic cleaning function of industrial dust collection systems.
The device has two output relays contacts and two digital input contacts. A large, bright display is
provided for reading the timer operation, the active solenoid valves and any alarms in any moment.
The innovative software managed by a powerful microprocessor makes the device easy to use
by everyone. No special skills needed.
Technical Specifications
Casing
•Made of insulating, A S base and polycarbonate lid.
•Degree of protection to water and dust: IP65 (EN60529).
•Shock resistance: IK07 2 Joule (EN62262).
Performance of the Device
LED display with 7 segments, 3 digits (0.8” each).
Operating times expressed in seconds with selectable ranges for any application.
Power supplier 115-230 Vac 50-60 Hz selectable via jumper, must also set with F05.
(optional 24 Vac/Vdc).
Output voltage 24Vdc, 24-115-230Vac selectable by means of jumper.
Fan off washing function (post-cleaning) by means of contact with selectable number of
cycles up to 99.
Total and partial hour counter for maintenance.
Two alarm relays.
Solenoid valve not working alarm.
External contact cleaning activation.
Compressed air presence enable input.
Manual solenoid valve activation.

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Warning: Read the
installation instruction
section before connecting
the device.
Electric Specifications
Electric Power:
•115 VAC ± 10% 50-60 Hz
–
25W
•230 VAC ± 10% 50-60 Hz
–
25W
•24 VAC ± 10% 50-60 Hz
–
25W (optional)
•24 VDC ± 10%
–
25W (optional)
Selectable O tp t Voltage:
•24Vdc
Maximum Load 25 W.
•24Vac
Maximum Load 25 W.
•115Vac
Maximum Load 25 W.
•230Vac
Maximum Load 25 W.
Inp ts And O tp ts (Not Galvanically Ins lated):
•Enable contact (remote cleaning enable).
•Fan contact (post-cleaning).
The solenoid valves connected to the unit are normally closed.
The activation of a solenoid valves causes them to open and consequently let out a jet of air.
Alarm Relays:
The alarm relays has two voltage-free contacts on terminals 4-5 (Relay 1) and 6-7 (relay 2).
Maximum permitted load: 3A @ 250Vac - 2A @ 24Vdc
F se
1 x 1 A @ 230Vac.
1 x 1 A @ 115Vac.
1 x 3 A @ 24Vac (optional).
1 x 3 A @ 24Vdc (optional).
Working Temperat re:
from -10°C to 55°C
Storage Temperat re:
-20°C to 60°C
Timer Specifications:
P lse time (valve opening)
from 50 ms to 5 sec
Pa se time (interval between valve openings)
1 sec - 999 sec

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Installation Instr ctions /Notes and Warnings
•Protect the device from direct exposure to sunlight.
•Do not position the device near or directly in contact with sources of heat or electromagnetic
fields.
•Connect the device to power lines other than those for operating motors or other large power
devices which could generate network interference.
•Fix the device of a height of at least 60 cm from the ground.
•Check that atmospheric conditions are safe before starting any operation on the device.
•
For electric operations, always remove voltage, wait 30 seconds for the inside capacitors to
discharge before opening. At the end of the operations, close the device to restore the correct
degree of protection before powering up.
•Use flame-retardant cables with a minimum cross-section area of 0.75 mm² for all control
signals.
•Use flame-retardant cables with a minimum cross-section area of 0.75 mm² to connect to the
power supply.
•Use flame-retardant cables with a minimum cross-section area of 0.75 mm² to connect to the
indicating relays.
•Any use not described in this user instruction manual or incorrect use of the device may cause
damage to the device or to the devices connected to it.
•Furthermore, incorrect use or tampering with the device may cause injury.
•Waterproofness of the casing is guaranteed when the flap is closed.
•Make sure that rigid or flexible ducts used for wiring, if any, do not fill up with water or other
liquids.
•Any holes made in the casing must be protected by accessories with degree of protection equal
to at least that of the sequencer.
•Cut off power supply immediately if water is found in the casing.
•Do not use the sequencer if you have not read or do not understand this manual.

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Display/Keypad
There are four round buttons on the front panel for controlling the device on the front panel. The
display will appear similar to the following when it is turned on.
Figure 1
•Press SET to open and close the programming menu and activate the manual solenoid test by
selecting function F06.
•Press + and – to select a function from F01 to Fxx, increase/decrease values, view the total
hour counter (+) and the maintenance counter (-).
•Press OK to confirm data and reset the alarms.
Men Diagram
Press SET (see figure 2).
Figure 2
Press + and – to select the required function.
Press OK to confirm.
Increase or decrease the value of the parameter.
Press OK to confirm and exit.
Press SET again to exit programming mode.

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List Of F nctions
F02:
Solenoid valve activation time.
Possible values: 0.05 seconds – 5.00 seconds step 0.01 seconds.
Default = 0.20 seconds.
F03:
Washing pause time between solenoid valves.
Possible values: 001 seconds – 999 seconds step 1 seconds.
Default = 020 seconds.
F04:
Number of connected outputs.
Possible values: 01 – 16 step 1.
Default = 001.
F05:
Output voltage setting, must agree with jumpers.
Possible values: 24 Vdc, 24 Vac , 115 Vac, 230 Vac.
Default = 115 Vac.
F06:
Manual output activation.
Possible values: 1 – number of outputs set in F04.
Press SET to activate the set output.
F13:
Number of post cleaning cycles after stopping the fan.
Possible values: 01 – 99 step 1.
Default = 00.
F14:
Post cleaning mode pause time (fan off).
Possible values: 001 seconds – 999 seconds step 1 seconds.
Default = 010 seconds.
F15:
Maintenance frequency expressed in tens of hours (e.g.: 1=10h, 10=100h).
Possible values: 001 – 999 step 1.
Default = 100 (=1000h).
F16:
Maintenance deadline alarm enable.
Possible values: 0 (disabled) – 1 (enabled).
Default = 0 (disabled).
F17:
Maintenance hour counter reset.
Possible values: 0 (disabled) – 1 (reset).
Default = 0 (disabled).
Note: The maintenance hour counter will be reset and the F17
parameter will be set back to 0 by setting F17 to 1.
F24
Exclusion of the valve in short circuit.
If set to 1 the valve shorted is excluded from the cycle.
Settable Values 0 (not excluded) - 1 (excluding)
Default = 0 (not excluded).

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Alarms
The unit runs a number of checks during the start-up cycle and during normal operation. The
possible alarms and respective solutions are shown in the following table.
Alarm
N mber Description Action
E01 F05 set to 24Vdc – AC jumper detected
-
For 24Vdc, switch the device off and move the
AC/DC jumpers to DC
- For 24Vac, press OK, then press SET, set the function
F05 using “+” and “-”, select A24 and press OK to
confirm.
E02 F05 set to 24Vac – DC jumper detected
-
For 24Vac, switch the device off and move the AC/DC
jumpers to AC.
- For 24Vdc, press OK, then press SET, set the function
F05 using “+” and “-”, select d24 and press OK to
confirm.
E03 F05 set to 24Vac or dc. Voltage out of range
detected
-
To use 24V valves, switch the device off and move
the output voltage selection jumper to 24V. - If the
jumper is in the correct position, press OK, then SET,
select the F05 function with “+” and “-”, set 115 or
230 (as jumper) and press OK.
E04 F05 set to 115V. Voltage out of range
detected
-
To use 115V valves, switch the device
off and move
the output voltage selection jumper to 115V.
- If the jumper is in the correct position, press OK,
then SET, select the F05 function with “+” and “-”, set
115 or 230 (as jumper) and press OK.
E05 F05 set to 230V. Voltage out of range
detected
-
To use 230V valves, switch the device off and move
the output voltage selection jumper to 230V.
- If the jumper is in the correct position, press OK,
then SET, select the F05 function with “+” and “-”, set
a24, d24 or 115 (as jumper) and press OK.
E06 Solenoid valve current lower than minimum
threshold or disconnected solenoid valve
Check correct connection of the solenoid valve and
respective data. The alarm is self-reset.
E07
Solenoid valve current higher than maximum
threshold
Check correct
connection of the solenoid valve and
respective data. The alarm is self-reset.
E08
Output short circuit. Alarm
The signaling of the code E08 alternates with
the indication of the interested output is
shown as Uxx where xx is the number of the
output and the value of dP.
Switch the device off and back on after having
checked the solenoid valve system.
E11 Maintenance deadline reached
Carry out maintenance.
E14
Indicates that a valve in short circuit has
been excluded from the cycle.
The signaling of the code E14 alternates with
the indication of the interested output is
shown as Uxx where xx is the number of the
output and the value of dP.
An output is considered a short circuit if not
responding for 3 following activations.
An activation without error resets the
counting.
Switch the device off and back on after having
checked the solenoid valve system.

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Description Of Operation
The installed SW version and the symbol
---
, meaning that coherence between settings stored in
E2Prom and the set jumpers is being checked, will appear on the display when the sequencer is
powered up. A corresponding error code will appear in case of discrepancies between settings (see
Alarms Table). Only editing functions will be allowed on the unit. The operator may switch off the unit
and configure the jumpers correctly.
Symbol
0_0
will appear on the display if the test is entirely successful. The following pages will then
appear:
•OFF if the enabling contact is open (14-15)
•-0- if the enabling contact (14-15) is closed and the fan is off
Operative Mode
The device works as a programmable cycle sequencer. The connected outputs will be activated at the
programmable frequencies. The firing and pausing times can be set on the configuration menu.
Cleaning F nction With Fan Off (PCC)
This function allows to carry out one or more cleaning cycles (the number of cycles is defined by F13)
when the fan is off. The on or off state of the fan is determined by the state of contacts 12-13 (contacts
open = fan off). The pulse time of the valves will always be that defined in F02, while the pause time
in this case is defined in F14.
The display alternately shows the number of the valve activated and the word PCC.
N mber Of O tp t Selection
The number of outputs (solenoid valves) on which the sequencer will run the cleaning cycle can be
selected. Cleaning will be carried out in order from the first to the last solenoid valve. The valves can
be adjusted by the F04 function.
F se
A fuse which can be reset in case of need is located near the power terminal board. Use a delayed
fuse 5x20mm as shown in the table on page 10.

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Connection Diagram

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Terminal Table
Terminal n. Description Terminal n. Description
1
Power 115
–
230 Vac
33
Solenoid 3 output
2
Power 115
–
230 Vac
34
Solenoid 4 output
3
Earth (GND)
35
Solenoid 5 output
4
Relay contact 1
36
Solenoid 6 output
5
Relay contact 1
37
Solenoid 7 output
6
Relay contact 2
38
Solenoid 8 output
7
Relay contact 2
39
Solenoid 9 output
12
Fan input
40
Solenoid 10 output
13
Fan input
41
Solenoid 11 output
14
Enable input
42
Solenoid 12 output
15
Enable input
43
Solenoid 13 output
30
Solenoid valve common
44
Solenoid 14 output
31
Solenoid 1 output
45
Solenoid 15 output
32
Solenoid 2 output
46
Solenoid 16 output
F se Table
Voltage Val e
230 V
1 A
115 V
1 A
24 Vdc / Vac
3 A
J mper Config ration - O tp t
J mper Config ration – Inp t Power
115 Vac
24 Vac
24 Vdc
230 Vac
230 Vac
115 Vac

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Installation – Casing Dimensions 12 / 16 O tp ts

12
Installation – Casing Dimensions 4 / 8 O tp ts

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Maintenance
The only parts which may be replaced are fuses. All other operations must be carried out by the
manufacturer.
Scrapping
Dispose of properly after use. Dispose of the product according to laws in force for electronic
equipment.
This device is for use in a dust collection system and is therefore part of a fixed installation.
Defa lt Settings
The default settings are:
F nction
n mber
Description
Set val e
F02
Solenoid valve activation time.
0.20 sec
F03
Pause time between solenoid valves in normal cycle.
020 sec
F04
Number of outputs.
1
F05
Output voltage: 24Vdc, 24Vac, 115ac, 230ac.
115 Vac
F06
Manual solenoid valve activation.
1
F13
Number of cycles after fan stop.
1
F14
Pause time between solenoid valves in cycle with fan off.
010 sec
F15
Maintenance frequency in 10h (1=10h, 100=1000h).
100
F16
Maintenance deadline alarm on (1) or off (0).
0
F17
Maintenance hour counter reset: set 1 and confirm to reset the
maintenance hour counter.
0
F24
Exclusion of valve in short circuit.
0
Warranty
The warranty lasts for two years. The manufacturer will replace any faulty electronic component at
their own facilities only, unless otherwise authorised by the manufacturer.
Warranty Excl sions
The warranty will be cancelled in case of:
•Signs of unauthorised tampering and repairs.
•Incorrect use of the device not respecting technical data.
•Incorrect electric connections.
•Failure to respect system standards.
•Use not in accordance with EC standards.
•Atmospheric events (lightening, electrostatic discharges, power surges).

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Problem sol tion (FAQ)
Fa lt Possible Ca se Sol tion
The display does not light up. urnt fuse.
Check the protection fuse on the
power voltage.
Check that the power voltage is
present and compliant with that
required for the device (terminals
1, 2 and 3).
The outputs are not activated. Incorrect output voltage.
Wiring to solenoid valves.
Check that the unit and solenoid
vale output voltage agree.
Check wiring between sequencer
and solenoid valves.
Do alarm messages appear?
Check the alarm code with the
table.
Do the alarms fail to activate
signalling devices?
System wiring errors.
No power to alarm devices.
The alarm devices must be
powered by voltage external to
the sequencer. Activating to open
the respective relay.
The sequencer resets occasionally
Check the there is no filtered pulse
load on the power line (spot
welding machines, welding
machines, plasma cutters etc.).
Install a filter on the power line of
the sequencer, if needed.

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Declaration Of Conformity Of The Man fact rer
The Man fact rer:
TUR O SRL
The man fact rer's Address:
Via Po 33/35 20811 Cesano Maderno (M ), Italy
Declares that
Prod ct Name:
Sequencer E1T
Models:
E1T 4 - 16
Prod ct Options:
ALL
Complies with the following directives:
Directive 2014/30/EU Electromagnetic Compatibility compliant with Harmonised European standards
EN61000-6-2:2005 class of EN61000-6-4:2001
Directive 2014/35/EU Low Voltage compliant with Harmonised European Standards EN 60947-1:2004.
S pplementary Information:
A typical configuration of the product was tested.
Cesano Maderno, 01/03/2016
F. MESSINA (C.E.O.)
TUR O s.r.l.
Code And Serial N mber:
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3
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