Turntide Ves-artex ppfd72 User manual

VES PPFD72 Fan

Installation Manual

ves-artex.com

1.888.622.2999

SAVE THIS MANUAL FOR FUTURE REFERENCE

PIG-027-AFRD72-01

Table of Contents Table of Contents

Table of Contents

SECTION 1: Pre-installaon

Fan Highlights�� 1-1

Fan Performance.................................................................................................................................... 1-1

Attachments............................................................................................................................................. 1-2

Inlet........................................................................................................................................................ 1-2

Outlet.................................................................................................................................................... 1-2

Safety Precautions �� 1-3

Safety Alert Key...................................................................................................................................... 1-3

General Safety......................................................................................................................................... 1-3

Unpacking �� 1-4

General....................................................................................................................................................... 1-4

Recommended Tools....................................................................................................................... 1-4

SECTION 2: Mechanical Installaon

PPF Rough Opening�� 2-1

PPF ASK Mounting�� 2-1

Cross Sectional Width�� 2-2

Fan Assemblies�� 2-3

Outlet Guard �� 2-4

Recommended Tools............................................................................................................................. 2-4

Installation Steps.................................................................................................................................... 2-4

Inside Deector Kit (IDK) �� 2-4

Recommended Tools............................................................................................................................. 2-4

Installation Steps.................................................................................................................................... 2-4

Inlet Guard�� 2-5

Recommended Tools............................................................................................................................. 2-5

Installation Steps.................................................................................................................................... 2-5

Actuated Shutter Kit (ASK) �� 2-5

Recommended Tools............................................................................................................................. 2-5

Installation Steps.................................................................................................................................... 2-5

SECTION 3: Electrical Installaon

Motor Label �� 3-1

Motor Wiring �� 3-2

Motor Control�� 3-3

LED Indicators �� 3-4

Sensors�� 3-4

Shutter Powered Actuator Wiring �� 3-5

Control Switch......................................................................................................................................... 3-5

Turntide Motor Control Wiring PPF to PPF Shutter Powered Actuator ........................ 3-6

SECTION 4: Operaon and Maintenance

Maintenance Schedule �� 4-1

Fan................................................................................................................................................................ 4-1

Wiring ......................................................................................................................................................... 4-1

Blades.......................................................................................................................................................... 4-1

Exhaust Cone and Fan Housing........................................................................................................ 4-2

Outlet Guard............................................................................................................................................ 4-2

Inside Deector Kit (IDK) ................................................................................................................... 4-2

Inlet Guard................................................................................................................................................ 4-2

Actuated Shutter Kit (ASK)................................................................................................................ 4-2

Control........................................................................................................................................................ 4-2

Maintenance Schedule - Attachments �� 4-2

Maintenance Guidelines �� 4-3

Routine Maintenance ........................................................................................................................... 4-3

Dairy BOS (Barn Operating System) .............................................................................................. 4-4

Dairy BOS is an available app............................................................................................................ 4-4

Replacement Parts�� 4-5

Base Fan..................................................................................................................................................... 4-5

Outlet Guard............................................................................................................................................ 4-6

Inside Deector Kit (IDK) ................................................................................................................... 4-7

Inlet Guard................................................................................................................................................ 4-8

Actuated Shutter Kit (ASK)................................................................................................................ 4-9

Troubleshooting��4-10

Warranty ��4-11

1-1

Pre-installation

VES PPFD fans are designed to inject fresh air into barns, parlors, or holding areas. They are

also great additions to facilities where negative inlets are not enough.

•Reduce static pressure by forcing air into the barn, giving you more air to circulate�

•Use Smart Motor Technology that works with connected technology like VES-Artex Dairy-

BOS (hands off facility and data management).

Fan Performance

Fan Highlights

72” Fan

• Available in 50 & 60 Hz

• Motors have an industry-leading 3-year warranty

• Max RPM: 420

Direct Drive

No Belt Maintenance

Smooth Fiber Reinforced

Blade Assembly

Sturdy and Stays Cleaner

Galvanized Steel Cross Mount

Aerodynamic and Durable

TX Smart Motor Technology

Maximum Efﬁciency and Connectivity

•Airow: 40900 CFM

• Power Consumption: 2175 Watts

•Efciency: 18.8 CFM/Watts

*Performance data taken at 0 static pressure

1-2

Pre-installation

Attachments

Inlet Outlet

Inlet Guard Outlet Guard

Actuated Shutter Kit (ASK) Inside Deector Kit (IDK) - optional

1-3

Pre-installation

Safety Precautions

Safety Alert Key

Indicates an imminently hazardous situaon which, if

not avoided will result in death or serious injury.

Indicates a potenally hazardous situaon which, if

not avoided could result in death or serious injury.

Indicates a potenally hazardous situaon which, if

not avoided could result in minor or moderate injury.

Used to address pracces not related to personal

injury.

Read and understand this manual prior to installation or servicing your VES-Artex product.

For the safe handling of VES-Artex products, you will nd the following safety words DANGER, WARNING, CAU-

TION and NOTICE throughout this manual. These will identify safety levels as described below. Failure to obey

the safety measures may result in death, serious injury or damage to the product.

Use best industry practices when handling tools and equipment. When handling VES-Artex products follow all

federal, state, and local safety codes as it related to the work being performed.

General Safety

1. Verify lifting equipment is safe prior to fan handling.

2. Electrocution. Disconnect fan prior to any service.

3. Electrical wiring must be completed by qualied personnel in accordance

with all applicable codes.

4. Verify the electrical system is properly grounded prior to installing fans.

1. Keep hands and objects away from rotating fan blades.

2. Fans with blades rotating below 7 feet (2.3 meters) must be fastened with guards.

3. Heavy load. Handle fans with a safe and secure method.

4. Falling damage. Mount fans with VES-Artex approved hardware.

5. Always wear eye protection when installing and servicing VES-Artex products.

1. Follow all federal, state and local safety codes as it relates to work being performed.

1. Ensure fan(s) are not damaged prior to installation.

2. Ensure all fan parts are accounted for prior to installation.

1-4

Pre-installation

Unpacking

General

Do not remove zip es (A) during transportaon and

installaon to prevent equipment damage or personal

injury. See Figure 1-1.

Once a VES-Artex product is received, inspect the

product for any damage. It is recommended that in-

specon occurs immediately, especially if the product

is being installed at a later period of me. If any dam-

age is detected, le a claim with the freight carrier.

Use VES-Artex recommended handling techniques

when moving VES-Artex products. Products damaged

during installaon are not covered under warranty.

Recommended Tools

Bit (#2)

13mm

2000 lb. cap.

Heavy Liing Equipment

Do not begin disassembling the product unl the

building is ready for fan installaon.

1. Start by removing zip ties and stabilizing packing

material (B& E) using cutting pliers. See Figure 1-1.

Retain packing material for future installation.

2. Keep support brackets (C& D) attached to the fan.

3. Remove the horizontal bracket (F) on each fan.

4. Separate fans individually with a reciprocating saw,

by cutting behind the lower angled bracket (D) and

through the wooden pallet.

Figure 1-1. Pallet Unpacking

Verify liing equipment is safe prior to fan handling.

5. Once a fan has been separated move the fan to

the installation location. See the 2D barn layouts

to nd these locations provided separately.

Be sure zip es (A) are removed prior to operaon to

prevent equipment damage. See Figure 1-1.

Fan depicted below for demo purposes only.

2-1

Mechanical Installation

PPF Rough Opening PPF ASK Mounting

Be sure to follow all dimensions listed in manual or

"Warranty" on page 4-11 will be void. Contact

VES-Artex if you are unsure of dimensions listed.

Mechanical Installation

*Units are inch (cenmeter) unless noted otherwise

** If inside deector kit is install add 3 (7.5)

Fan

Model

A - Rough Opening

Width x Height

B - Min. Horizontal

Frame Width

C - Min. Vertical

Frame Width

D - Fan Flange Side to

Rough Opening

E - Fan Flange Top to

Rough Opening

PPFS72

PPFD72

78 1/2 (199) 4 (10) 4 (10)** 3 1/4 (8) 2 3/4 (7)

PPFS55

PPFD55

59 1/2 (151) 51/2 (14) 4 (10)** 3 1/4 (8) 2 3/4 (7)

PPFV36 40 (101.5) 4 (10) 4 (10)** 2 (5) 2 1/8 (5)

Measure and mark level lines (see D & E) for proper

posion to mount the fan.

2-2 2-3

Mechanical InstallationMechanical Installation

Fan Model A - Horizontal

Minimum Spacing

between Beams

B - Horizontal

Minimum Center to

Center Distance

C - Horizontal

Minimum Outer

Distance

D - Vertical

Minimum Spacing

between Beams

E - Vertical

Minimum Center to

Center Distance

F - Vertical

Minimum Outer

Distance

PPFS72

PPFD72

10 1/2 (27) 89 (226) 175 1/2 (446) 6 1/2 (17) 85 (216) 171 1/2 (436)

PPFS55

PPFD55

10 1/2 (27) 703/4 (180) 139 (353) 12 1/2 (32) 72 3/4 (185) 144 (366)

PPFV36 10 1/2 (27) 501/2 (128) 98 1/2 (250) 5 (13) 45 (114) 93 (236)

*Units are inch (cenmeter) unless noted otherwise

Fan AssembliesCross Sectional Width

Fan Model A - Overhang B - Minimum

Wall Thickness

C - Deector

Fully Opened

D - PPF ASK (Actuated

Shutter Kit) Opened

Weight (includes ASK)

lb (kg)

PPFS72

PPFD72

24 (61) 8 1/2 (22) 21 (53) 21 (53) 620 (280)

660 (300)

PPFS55

PPFD55

24 (61) 8 1/2 (22) 17 (43) 21 (53) 435 (195)

510 (230)

PPFV36 24 (61) 8 1/2 (22) 17 (43) 18 (48) 180 (80)

*Units are inch (cenmeter) unless noted otherwise

2-52-4

Mechanical InstallationMechanical Installation

Outlet Guard

Recommended Tools

Bit (#2)

10mm

Li/Ladder if applicable

Installation Steps

Rough Opening Verication

Prior to install, verify the rough opening is accurate for

the corresponding fan model. See “PPF Rough Open-

ing” on page 2-1 for details.

1. Install screw (B) and washer (C) through wire loop

of guard partially into the top left corner of the fan.

See Figure 2-3.

2. Place the guard (A) onto squared ange. Be sure

guard (A) is centered and squared to the opening.

3. Install top left screw (B), washers (C) and nut (D).

4. Install remaining screws, washers nuts (B) around

guard (A) to secure.

BCD

Figure 2-3. Outlet Guard

Inside Deector Kit (IDK)

Recommended Tools

13mm

Li/Ladder if applicable

Installation Steps

Rough Opening Verication

Prior to install, verify the rough opening is accurate for

the corresponding fan model. See “PPF Rough Open-

ing” on page 2-1 for details.

1. Install screw (B) through deector (A) partially into

the top left corner of the fan. See Figure 2-4.

2. Place the deector (A) onto squared ange. Be

sure deector (A) is centered and squared to the

opening.

3. Install top right screw (B) fully into the framework.

4. Install remaining screws and anged washers (B)

through deector (A) to secure.

Figure 2-4. Inside Deector

Inlet Guard

Recommended Tools

4mm hex key or bit

Li/Ladder if applicable

Installation Steps

Rough Opening Verication

Prior to install, verify the rough opening is accurate for

the corresponding fan model. See “PPF Rough Open-

ing” on page 2-1 for details.

1. Install screw (B) and clip (C) around wire loop of

guard partially into the top of the fan. See Figure

2-5.

2. Place the guard (A) onto squared ange. Be sure

guard (A) is centered and squared to the opening.

3. Install top screw (B) and clip (C).

4. Install remaining screws (B) and clips (C) around

guard (A) to secure.

Figure 2-5. Inlet Guard

Actuated Shutter Kit (ASK)

Recommended Tools

13mm

Li/Ladder if applicable

Installation Steps

Rough Opening Verication

Prior to install, verify the rough opening is accurate for

the corresponding fan model. See “PPF Rough Open-

ing” on page 2-1 for details.

1. Install screw (B) and washer (C) partially into the

top left corner of the fan. See Figure 2-6.

2. Place the Shutter (A) onto squared ange. Be sure

shutter (A) is centered and squared to the opening.

3. Install top right screw (B) fully into the framework.

4. Install remaining screws (B) and washers (C) around

shutter (A) to secure.

Figure 2-6. Shutter

3-1

Electrical Installation

Motor Label

For motor label location (H)see “Motor Control” on page 3.

SMC Motor Controller

HR-SRM Motors

www.softwaremotor.com

WARNING: This SMC Motor Controller will

only operate stated SMC Smart Motor.

Conforms to UL STD 508C

Certied to CSA STD C22.2#274

LISTED

5003619

Made in China

INPUT 3PH 460VAC 60Hz / 4.3A

OUTPUT

MAX HP 3.0 /460VAC

3PH 280-680VDC

MODEL SMC-P05

MOTOR SMC-V03s

AVERTISSEMENT: Ce contrôleur de

moteur SMC doit etre utilisé qu’avec

moteur de la série de intelligent SMC.

TYPE IP55

Figure 3-1. Motor Label Information above for representation only. See below for accurate data.

Motor Label contains information about:

• Motor Control model number (A)

• Motor model number (B)

• Required amps and volts (C)

Be sure that power is disconnect from fan and control

prior to any installaon work.

Read and adhere to all safety warnings.

All electrical work must be done by a cered

electrician.

Verify the electrical system is properly grounded prior

to installing fans.

Input Line Voltage 208/230 V 200/240 V 460 V 400 V

Input Line Current 12.1/10.7 A 10.8/9.5 A 5�3 A 6�3 A

Supply Frequency 60 Hz 50 Hz 60 Hz 50 Hz

Supply Phase 3 Phase

Motor Information

3-2 3-3

Electrical InstallationElectrical Installation

Motor Control

*Units are inch (cenmeter) unless noted otherwise

Motor Control

Model

A - Depth B - Mounting Hole

Center to Center

C - Width D - Mounting Hole

Center to Center

E - Height

SMC-P05 6 (15) 14 1/4 (36) 16 1/8 (41) 6 7/8 (17) 7 1/2 (19)

TO POWER

TO MOTOR

TO POWER

TO MOTOR

*Point Antenna UP

Drip Loop

Recommended

Orientaon

Oponal Orientaon

Figure 3-3. Drip Loop

Be sure to create a drip loop in the power line to

prevent water from being introduced to the controller

from fan.

Motor Wiring

TX Motor uses the P05 Motor Control.

Does not include the motor-to-control interconnecting

wires. These must be supplied by the installer.

The Motor is ed with a standard terminal box for

conduit connecon.

Motor to Motor Control wires should be enclosed in

a metallic (rigid or exible) liquid ght conduit which

is properly grounded to prevent interference from the

connecng harness.

12 AWG (2.06mm) WIRE

PROVIDED BY INSTALLER

(7 CONDUCTORS)

SMC

P05

MOTOR CONTROL

3 PHASE

SUPPLY VOLTAGE

P1 P2 P3 P4 P5 P6

GREEN

BLACK

YELLOW

RED

VIOLET

BLUE

BROWN

GREEN

*Color varies by voltage and country.

Figure 3-2. Electrical Wiring

3-4

Electrical Installation

LED Indicators

Motor Control has three LEDs to indicate various states. Refer to table below for indicator states and their mean-

ing. For location of indicator lights (G) and antenna (F) see “Motor Control” on page 3.

Active

(GREEN)

Fault

(RED)

Indicator

(YELLOW)

Action

ON - - Normal status.

Flicker - -

-Two ashes

every 5 secs

Steady Flash - - Motor not connected. Check motor control-to-motor wiring.

- - Steady Flash Non-critical error detected. Motor can continue to run. Contact

VES-Artex for support is condition continues more than 24 hours.

- ON - Critical fault. Motor will not run. Contact VES-Artex for support.

- - - No power. Power on. Check power supply. Contact qualied electrician for

support.

Sensors

For any information regarding sensor that comes in

sensor package be sure to refer to separate sensor

manual.

4-1

Operation and Maintenance

Maintenance Schedule

Before performing any maintenance be sure power is

disconnected from fan.

At no me should you aempt to work on or adjust

the fan while fan is running or the blades are moving.

By aempng to service a fan in operaon, you are

risking the safety of yourself and others around you.

During fan service and cleaning, it is recommended

that you wear gloves to protect your hands from

possible sharp edges.

Do not aempt any repairs on the unit unless you are

competent to do so. Repairs need special tools and

skills. If you are unsure or in any doubt, contact your

dealer for assistance.

Component Timeline Task

Fan Daily Check that all fans are working.

Monthly Start up all the fans and check for irregular noise or vibration.

Wiring 12 months

All electrical work must be done by a cered

electrician.

Check integrity of the electrical wiring. Pay particular attention

to cut or split or loose wiring. Repair or replace as needed.

Blades 6 Months General cleaning: wipe blade surfaces.

To avoid shock injury or catastrophic electrical damage

to VES-Artex products, do not use pressurized water on

motor or control. Introducing pressurized water will void

the warranty.

Inspect blades for any irregularities.

Inspect the hub for signs of metal fatigue or wear.

Operation and MaintenanceOperation and Maintenance

These fans are rated for industrial use and are very

durable under normal circumstances. It is still neces-

sary to inspect the fans carefully, especially before

spring start-up, for any loose, bent or missing parts.

• Report any discrepancies to your local dealer so

replacement parts can be ordered and installed�

• Check carefully that no animals, personnel or

machinery can interfere or come in contact with

the equipment during normal operation�

Routine Maintenance

Check all fasteners/hardware regularly.

Make drive inspections periodically:

• Prevent obstructions from fan inlets and outlets

that haven’t been designed by VES-artex�

Maintenance Guidelines

Component Timeline Task

Fan Housing 6 Months Clear housing of any debris.

General cleaning: clean surface so air can ow over smoothly.

Check hardware for loose connections.