TVS TVS XL 100 User manual

I
CONTACT(S) FOR SUPPORT
Incase you need any Clarification please contact above Dealer
Or
TVS Motor Company’s Area Offices (flip over for addresses)
Or
Toll Free Number : 1800-258-7111
Email : [e-mail]
Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank
/ card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.

II
CONTACT AT OUR AREA OFFICES
TAMILNADU-1, 3 & 4
1. TVS Motor Company Limited
V Floor, Gee Gee Universal,
No. 2, MC Nichols Road,
Chetpet, Chennai - 600 031.
Phone : [phone]
Email : [e-mail]
[e-mail]
TAMILNADU-2
2. TVS Motor Company Limited
No. 10, 2nd floor,
Shree Shanmugapriya Towers,
Kannuswamy Street,
Behind Hotel Annapoorna,
R S Puram, Coimbatore - 641 002.
Phone : [phone]
Email : [e-mail]
KERALA
3. TVS Motor Company Limited
Ambady Towers, Second Floor,
Door No. 27/631, A6,
Edappally-Pookkattupady Road,
Edappally PO., Cochin - 682 024.
Phone : [phone]
Email : [e-mail]
KARNATAKA-1, 2 & GOA
4. TVS Motor Company Limited
No. 600, Anand Surya, 2nd Floor,
15th Cross, 6th Phase, JP Nagar,
Opp. BMTC Bus Stop,
Bangalore - 560 078.
Phone : [phone]
Email : [e-mail]
[e-mail]
ANDHRAPRADESH -1 & 2
5. TVS Motor Company Limited
Rukumani Towers, First Floor,
No. 3-11-30, Plot No. 11,
Paigha Colony, Behind Anand Theater,
Secunderabad - 500 003.
Phone : [phone]
Email : [e-mail]
[e-mail]
MAHARASHTRA-1 & 2
6. TVS Motor Company Limited
No. 401, 4th Floor, The Chambers,
Plot No. 4/12/3, Near Ganapati Chowk,
Viman Nagar, Pune - 411 014.
Phone : [phone]
Email : [e-mail]
MAHARASHTRA-3 & CHATTISGARH
7. TVS Motor Company Limited
No. 502B, 6th Floor, B Wing,
Shriram Shyam Towers,
Near LIC Square, Sardar,
Nagpur - 440 001.
Phone : [phone]
Email : [e-mail]
[e-mail]
GUJARATH
8. TVS Motor Company Limited
109, Ayna Complex,
Opp. Suvarna Villa Bungalows,
100 ft Thaltej Hebbatpur Road,
Off : S.G. Highway, Thaltej,
Ahmedabad - 380 054.
Phone : [phone]
Email : [e-mail]

III
MADHYA PRADESH-1 & 2
9. TVS Motor Company Limited
No. 211-212, 2nd Floor,
Chinar Incube Business Centre,
Chinar Fortune City,
Near Brindhavan Dhaba,
Hosangabad Road,
Bhopal - 462 026.
Phone : [phone]
Email : [e-mail]
[e-mail]
RAJASTHAN-1 & 2
10. TVS Motor Company Limited
Plot No. 17-18,
2nd Floor of National Motors Building,
Jhotwara Industrial Area,
Jaipur - 302 012.
Phone : [phone]
Email : [e-mail]
[e-mail]
DELHI & HARYANA
11. TVS Motor Company Limited
D-3 & D-4, 2nd Floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301.
Phone : [phone]
Email : [e-mail]
[e-mail]
PUNJAB & CHANDIGARH
12. TVS Motor Company Limited
4th Floor, Royal Business Park,
Chandigarh Ambala Highway,
Zirkapur - 140 603.
Phone : [phone]/465777
Email : [e-mail]
UTTAR PRADESH WEST
13. TVS Motor Company Limited
D-3 & D-4, 2nd Floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301.
Phone : [phone]
Email : [e-mail]
UTTAR PRADESH CENTRAL & EAST
14. TVS Motor Company Limited
1st Floor, Cyber Tower, TC-34/V-2,
Vibhuti Khand, Gomti Nagar,
Lucknow - 226 010.
Phone : [phone]
Email : [e-mail]
[e-mail]
WEST BENGAL
15. TVS Motor Company Limited
Ground Floor & First Floor,
133 A. S. P. Mukherjee Road,
Opp. Tollygunge Police Station,
Kolkatta - 700 026.
Phone : [phone]
Email : [e-mail]
BIHAR
16. TVS Motor Company Limited
N-Plaza, Jamal Road,
P.S. Kotwali,
Patna - 800 001.
Phone : [phone]
Email : [e-mail]

IV
ORISSA & JHARKHAND
17. TVS Motor Company Limited
No. 303, 3rd Floor,
Creative Plaza, Rasulgarh,
Bhubaneshwar - 751 010.
Phone : [phone]
Email : AO.Bhubaneshwar@tvsmotor.
com
NORTH EAST STATES
18. TVS Motor Company Limited
147, Udayan, Ganesh Guri,
Opp. Punjab National Bank,
R G B. Road, Guwahati - 781 005.
Phone : [phone]
Email : [e-mail]

V
Dear Customer,
Congratulations! Over one crore Indians are part of the TVS XL family and now, it gives us great pleasure to welcome
you to it. We hope you have a great journey ahead just as millions of satisfied TVS customers have.
With stringent quality checks, great attention and care has been taken to ensure that your TVS XL100 is in a perfect
operating condition as it leaves our factory. With a powerful engine and great new features, all you have to do is to fill
up your new TVS XL100 with fuel and get going.
This manual will help you get the best performance out of your newTVS XL100. From information on how best to ride
it to its maintenance, you will find all the relevant information in the following pages. Follow them carefully to make
the most of your vehicle.
We’re delighted to inform you that as part of our company policy, you are entitled to benefits for the maintenance of
your vehicle. Free services and other warranty repairs can be availed from the TVS Motor Company Authorised Main
Dealers / Authorised Dealers nearest to you. The staff at the Authorised Main Dealers / Authorised Dealers have been
trained by us to take great care of your after sales/service requirements.
We wish you a long and fruitful journey ahead with your TVS XL100, for years and years to come.
Warm regards,
TVS MOTOR COMPANY LIMITED
FOREWORD

VI
This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold
or transferred to a new owner.
All information, illustrations, photographs and specifications contained in this owner’s manual are based on the latest
product information available at the time of this publication. TVS Motor Company Limited may, however, incorporate
modifications or improvements on its vehicles at any time without notice, and therefore, in such events it is possible
that the relevant part of the owner’s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.
Revision 1, Dec 2020
NOTICE
Accessories shown in the picture may not be a part of standard equipment.
Pictures shown in the manual are ofTVS XL100 i-Touch Start until otherwise specified.
TVS XL100 comes with the BSVI complaint futuristic fuel injection technology which delivers best-in-class
performance. Ensure to maintain the vehicle in its top-notch condition by getting it serviced periodically at TVS
Motor Company Authorised Main Dealer / Authorised Dealer. Always drive the vehicle with enough amount of fuel
(Low Fuel indicator shall not come ON).

VII
Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we
have provided necessary operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated
with operating or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in this manual.These words carry the following connotations:
Disregarding this message might result in injury to the rider or deadly accidents.
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.
This message provides further clarification for clear understanding of any particular information.
SAFETY INFORMATION

VIII
CONTENTS
RUNNING-IN INFORMATION 01
KNOW YOUR TVS XL100 02
RIDING YOUR TVS XL100 15
MAINTENANCE 19
EXPRESS SERVICE 38
EXPERT ON WHEELS 39
PICKUP AND DROP 40
WARRANTY AND SERVICES 41
SERVICE INFORMATION 45
TECHNICAL SPECIFICATIONS 47
GENERAL INFORMATION 52

1
The first 1000 km is a crucial part of your vehicle. Proper running-in operation during this period helps in ensuring a
maximum life and smooth performance of your vehicle.
The reliability and performance of your vehicle depends on the special care and restrain exercised during the running-
in period. It is especially important that you avoid operating the engine in high speed (RPM), which could expose the
engine parts to excessive stress. Maximum recommended speed during the running-in is:
Maximum 40 kmph speed upto 1000 km (vary the engine speed for better mating of parts).
The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum transmission oil
to be replaced. Timely performance of the first free service will ensure optimum service life and performance from
the engine.
RUNNING-IN INFORMATION
Replacing the engine cum transmission oil during first free service is most important for better life of engine. Always use TVS
TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
Since your vehicle is fitted with the Evaporative Emission Control System, the vehicle should not be laid on the floor
during water wash. Else it may lead to difficulty in starting and improper running of the motorcycle.

2
VEHICLE IDENTIFICATION NUMBER
The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model
and type. They are also required to assist your Dealer for ordering parts or referring to special information.
KNOW YOUR TVS XL100
The frame serial number is stamped on the right side
of the steering head tube.
The engine serial number is stamped on the top
surface of right side crankcase near engine breather
tube.
Frame number
Engine number
Control key number
Please fill the above boxes now for future reference

3
LOCATION OF PARTS - HANDLE BAR
1. Horn switch
2. Turn signal lamp switch
3. Left hand brake lever
4. Head lamp switch
5. High / low beam switch
6. Speedometer
7. Turn signal indicator lamp
8. Ignition switch
9. High beam indicator lamp
10. Malfunction indicator lamp
11. Right hand brake lever
12. Throttle grip
13. i-Touch Start with Engine Kill
switch**
14. Electric system indicator lamp**
15. Low fuel warning indicator lamp
311
2
1
** Applicable for ‘i-Touch Start’ models only
10
12
14
13
15
54 6 7 8 9

4
CONTROL KEY
TVS XL100 comes with a pair of identical control
keys.These keys are to operate ignition lock, steering
lock, fuel tank cap, tool box lock and seat lock*.
IGNITION LOCK
The ignition lock enables and disables the electrical
circuit. The two positions of the lock are described
below:
1. ‘OFF’ position
All the electrical circuits are deactivated. The key can
be removed from the lock.
2. ‘ON’ position
All the electrical circuits are activated. Engine can be
started. Control key cannot be taken out from the
lock.
When you switch ON the ignition key, the pump
priming noise may be heard which is normal. Avoid
frequent switch OFF & ON of the ignition key to avoid
unnecessary run of fuel pump.
Tail lamp, day time running lamp (DRL), brake lamp and
head lamp of the vehicle glows only after starting the
vehicle.
*Seat lock is not applicable for Comfort models
** Applicable for ‘i-Touch Start’ models only
Keep the ignition key in OFF position, when the
vehicle is not in use to prevent battery drain.**
If the vehicle is not started for prolonged time after
switching ON the ignition key the vehicle may not
start with the self start immediately. Turn OFF the
ignition key and turn it ON again to start the vehicle
using self start.**

5
SPEEDOMETER ASSEMBLY
1. Low fuel warning indicator lamp#
‘Low Fuel Warning Indicator lamp (LFI)’ is a safety
indicator to caution you to fill the petrol as soon as
possible. Minimum 1.25 liter of petrol will be available
in the tank when this indication comes ‘ON’.
2. Odometer
Displays the total distance covered by the vehicle
in kilometers. The last digit denotes one tenth of a
kilometer.
3. Speedometer
Indicates vehicle speed in kilometers per hour.
4.Turn signal indicator lamp
Flashes when the ‘left’ or ‘right’ side turn signal lamp
is activated.
5. High beam indicator lamp
Glows when the head lamp high beam is activated.
6. Malfunction indicator lamp (MIL)
MIL is turned ON when the ECU detects a fault in
the system.
If the malfunction indicator lamp ‘ ‘ is
glowing continually when the engine is started,
immediately contact the nearest TVS Motor
Company Authorised Main Dealer or Authorised
Dealer.
2
3
6
7
1
5
4
#‘LFI’ is not a mileage calculating medium and it should not be
used for measurement of fuel consumption.
When the low fuel warning indicator lamp glows
fill fuel immediately to avoid engine switch OFF /
Damage to fuel pump which leads to replacement of
pump without warranty. During every key ON, the MIL glows and turns OFF once
the engine starts. This is a part of self check, which is
normal.

6
7. Electrical system indicator lamp**
Electrical system indicator lamp (ESIL) blinks while
starting the vehicle using electric starter and goes
OFF once the engine gets started.
If this indicator glows continuously even after starting
the vehicle, it indicates that there is some problem
with the vehicle’s electrical system. Contact TVS
Motor Company Authorised Main Dealer / Authorised
Dealer immediately.
DAY TIME RUNNING LAMP (DRL)
TVS XL100 comes with a day time running LED lamp
which glows automatically once the engine is started
and continue to glow till the engine is turned ‘OFF’ or
head lamp is switched ‘ON’.
If the ESIL lamp glows continuously once the ignition is
turned ON , then there may be a issue with the vehicle’s
electrical system and the vehicle may not get started.
Contact TVS Motor Company Authorised Main Dealer /
Authorised Dealer incase if this error occurs.
Please make a note that the failure of bulbs will not be
shown by the electrical system indicator lamp (ESIL) and
MIL lamp.
** Applicable for ‘i-Touch Start’ models only

7
HANDLE BAR LEFT SIDE
1. Horn switch
Press the switch ‘ ’ to operate the horn.
2.Turn signal lamp switch
Slide the turn signal lamp switch to left ‘ ’ or right
side ‘ ’ to operate respective turn signal lamps (LH/
RH). Slide the knob to the center position to turn
‘OFF’ the lamps.
3. Left hand brake lever (SBT brake lever)
Synchronized Braking Technology (SBT) can be
operated by pressing the left hand brake lever gently
towards the handle grip.
2
3
1
4 5
In the vehicles fitted with SBT brake system, it is
essential to maintain the brake system in good condition
to ensure its effectiveness. Adjust the SBT at periodic
intervals without fail for the proper working of system.
Always use the appropriate turn signal lamps when you
intend to change lanes or take turns. Be sure to switch
‘OFF’ the turn signal lamps after negotiating the turns
or lanes.
SBT technology helps to operate both front and rear
brakes by distributing the force optimally between
the two braking system. The brake lamp glows on
application of brake.
4. Head lamp switch
Head lamp switch has two positions, they are:
OFF : Head lamp and speedometer back illumination
are turned ‘OFF’ when the switch is positioned
at ‘ ’ even though the engine is running.
ON : Head lamp and speedometer back illumination
glows when the switch is positioned at ‘ ’
and engine is running.

8
Use appropriate head lamp beam ‘high / low’ as per the
traffic and road conditions for your safety and to avoid
inconvenience to other riders.
Brakes are items of personal safety and should always
be maintained in proper condition.
In ‘i-Touch Start’ models, if the vehicle is left in idling
for more than 20 seconds (approx.) with the head lamp
ON condition, the intensity of the head lamp will reduce
automatically to avoid draining of battery.
5. Head lamp high / low beam switch
With the head lamp in ‘ON’ condition, slide the beam
control switch towards ‘ ’ to turn-on the head lamp
high beam. Slide the switch towards ‘ ’ to turn-on
the head lamp low beam.
2
13
HANDLE BAR RIGHT SIDE
1.Throttle grip
Engine speed is controlled by the rotation of the
throttle grip. Twist it towards you to increase the
engine speed and away from you or release it to
decrease the engine speed.
2. Right hand brake lever
The front brake is applied by squeezing the right hand
brake lever gently towards the throttle grip. The brake
lamp glows on application brake.

9
The vehicle cannot be started using electric starter
with low / discharged battery. Contact TVS Motor
Company Authorised Main Dealer / Authorised Dealer
for rectification.**
** Applicable for ‘i-Touch Start’ models only
3. i-Touch Start with Engine Kill switch**
TVS XL100 is provided with integrated i-Touch Start
with Engine Kill switch.
The engine kill switch is used to switch off ‘ ‘ the
engine but to keep other DC system active. The
ignition circuit is disabled, preventing the engine
from being started. To restart the engine, return the
switch to the ‘ ‘ position.
To start the engine electrically, keep the switch in
‘ ‘ position, apply any one the brake and press the
switch to ‘ ‘ position and release.
The ESIL lamp blinks while starting the vehicle
electrically. Refer page No. 06 for more details.
Never attempt to move the vehicle when the steering is
locked, you may lose balance.
STEERING LOCK
TVS XL100 is provided with separate lock for locking
the steering.
To lock the steering, turn the handle bar all the way to
the left, insert the control key into the lock and rotate
it in clockwise direction and take out. For unlocking
insert the key in the lock and turn it in anti-clockwise
direction and take out.

10
FUEL TANK#CAP
To open the fuel tank cap, insert the key into the lock
and turn it in clockwise direction. Now, rotate the fuel
tank cap in anti-clockwise direction and take out. Key
cannot be taken out of the cap in this condition.
Fill the required amount of petrol (as per the tank
capacity) and refit the fuel tank cap in the reverse
order of removal.
Avoid spilling of fuel on the hot engine. Never refill fuel
near open flame. Do not smoke while refueling. Do not
use cell phones while refueling.
EVAPORATIVE EMISSION CONTROL SYSTEM
This vehicle is fitted with Evaporative Emission
Control System (EVAP). If there is any abnormal jerk,
startability issue are felt in the vehicle or noise due
to sudden escape of gas during opening of fuel tank
cap, immediately report to the TVS Motor Company
Authorised Main Dealer / Authorised Dealer.
Whenever refueling the vehicle, fill maximum upto the
bottom of the neck portion of the fuel tank. Filling above
the neck may result in seepage of fuel from the fuel tank
cap.
Do not clean the vehicle by laying down on floor, to avoid
fuel entry into EVAP system.
#Fuel tank is not a measuring instrument and capacity of the
fuel tank may slightly vary from the indicated capacity.

11
Hold the rear brake as a safety precaution while starting
the vehicle to avoid rear wheel rotation and loss of
control.
KICKSTARTER LEVER
The kickstarter lever is located on the right side of the
engine.The engine can be started by kicking the lever
with the ignition key in ‘ON’ position and engine kill
switch ‘ ‘ position**, while applying the rear brake
as a safety precaution.
** Applicable for ‘i-Touch Start’ models only #Optional accessories will be charged extra
STANDS
To place the vehicle on center stand (1), hold the
handle bar left grip with the left hand and load carrier
/ pillion handle with the right hand.
Place your foot firmly on the center stand extension
(1a) and press with adequate effort. Ensure both the
legs of stand are touching the ground before placing
the vehicle on stand.
TVS XL100 also has a provision for fixing a side stand
(side stand is optional#). Side stand can be operated
with your foot by pushing it away from the vehicle
till it stops.
1a
1

12
TOOL BOX
Tool box is located below the seat assembly at the
front end. To access the tool kit, first aid kit, fuse and
battery the lid tool box need to be opened. Follow the
procedure given below to open the lid:
1. Insert the control key into the lock of lid tool box
and rotate it in anti-clockwise direction. Gently
take out the lid from the tool box.
2. While reassembling locate the lid at the bottom
of the tool box properly, press the top side firmly
and then lock it by rotating the key in clockwise
direction. Take out the key once the lid is locked.
Always return the side stand to its full up position before
moving the vehicle.
Never sit on the vehicle when it is supported by side
stand. Always park the vehicle on a flat, firm surface.
Lid tool box
Cover tool box
HEAD LAMP FAIRING ASSEMBLY
TVS XL100 comfort vehicle comes with a stylish and
elegant Head lamp Fairing assembly with LED DRL,
ride brighter with the TVS XL100 Comfort.