TVS TVS XL 100 User manual

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CONTACT(S) FOR SUPPORT
In case you need any Clarification or Service Assistance, please contact our Dealer
Dealer code , name .......................................................................................................................
Address ..........................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
Contact person name and mobile no. (Sales)
.........................................................................................................................................................
Contact person name and mobile no. (Service)
.........................................................................................................................................................
Email id ...........................................................................................................................................
Or
TVS Motor Company‘s Area Offices (flip over for addresses)
Or
Toll Free Number : 18004252077
Email : [email protected]
CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT
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CONTACT(S) FOR SUPPORT
CONTACT AT OUR AREA OFFICES
TAMILNADU-4 & PONDICHERRY
4. TVS Motor Company Limited
No. 37, 1st Floor,
West Brindavanam,
Near Le Royal Park Hotel,
Puducherry - 605 013.
Email : [email protected]
KERALA
5. TVS Motor Company Limited
Ambady Towers, Second Floor,
Door No. 27/631, A6,
Edappally-Pookkattupady Road,
Edappally PO., Cochin - 682 024.
Phone : [phone]
Email : [email protected]
ANDHRA PRADESH-1
6. TVS Motor Company Limited
D-19, 302-3rd floor, Gayathri Arcade,
Vikrampuri, Secunderabad - 500 003.
Phone : [phone]
Email : [email protected]
TAMILNADU-1
1. TVS Motor Company Limited
SPL - Sriram Nivas, 1st Floor,
No. 38, Venkatakrishna Road,
Mandaveli, Chennai - 600 028.
Phone : [phone]
Email : [email protected]
TAMILNADU-2
2. TVS Motor Company Limited
No.10, 2nd floor,
Shree Shanmugapriya Towers,
Kannuswamy Street,
Behind Hotel Annapoorna,
R S Puram, Coimbatore - 641 002.
Phone : [phone]
Email : [email protected]
TAMILNADU-3
3. TVS Motor Company Limited
D-09, Srinidhi Block, Agrini Apartments,
Andalpuram, TPK Road,
Madurai - 625 003.
Phone : [phone]
Email : [email protected]
ANDHRA PRADESH-2
7. TVS Motor Company Limited
Door No. 58-2-35, NCK Plaza,
NTR Circle, Patamata,
Vijayawada - 520 010.
Phone : [phone]
Email : [email protected]
KARNATAKA-1
8. TVS Motor Company Limited
#600, Anand Surya, 2nd Floor, 5th Cross,
6th Phase, JP Nagar, BMTC Stop,
Bangalore - 560 078.
Phone : [phone]
Email : [email protected]
KARNATAKA-2 & GOA
9. TVS Motor Company Limited
BDP Plaza, 3rd floor, New Cotton Market,
Karnataka Bank Road, Hubli - 580 029.
Phone : [phone]
Email : [email protected]

CONTACT(S) FOR SUPPORT
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Email : [email protected]
MADHYA PRADESH-1
13. TVS Motor Company Limited
211-212, 2nd floor,
Chinar Incube Business centre,
Chinar Fortune City,
Near Brindavan Dhaba,
Hoshangabad Road, Bhopal - 462 026.
Phone : [phone]
Email : [email protected]
MADHYA PRADESH-2
14. TVS Motor Company Limited
301, 3rd floor,
Shagun Arcade, Vijay Nagar,
Indore - 452 010.
Phone : [phone]
Email : [email protected]
GUJARAT
15. TVS Motor Company Limited
109, Ayana Complex,
Opp : Suvarna Villa Bungalows,
100 ft Thaltej Hebatpur road,
Off : S.G. highway, Thaltej,
CONTACT AT OUR AREA OFFICES
Ahmedabad - 380 054.
Phone : [phone]
Email : [email protected]
UTTAR PRADESH-EAST & CENTRAL
16. TVS Motor Company Limited
1st floor, Cyber Tower, TC-34/V-2,
Vibhuti Khand, Gomti Nagar,
Lucknow - 226 010.
Phone : [phone]
Email : [email protected]
[email protected]
UTTAR PRADESH-WEST &
UTTARAKHAND
17. TVS Motor Company Limited
K-23, 1st floor, Lajpat nagar, Part II,
New Delhi - 110 024.
Phone : [phone]
Email : [email protected]
DELHI & HARYANA
18. TVS Motor Company Limited
K-23, 1st floor, Lajpat nagar, Part II,
New Delhi - 110 024.
Phone : [phone]
Email : [email protected]
[email protected]
PUNJAB, HIMACHAL PRADESH,
JAMMU & KASHMIR
19. TVS Motor Company Limited
SCF- 10-11, Kalghaidhar Enclave,
Baltana Road, Zirakpur,
District Mohali - 140 603.
Phone : [phone]/653480
Email : [email protected]
RAJASTHAN-1
20. TVS Motor Company Limited
Plot No. 16-17,
Top floor of National Motors,
Jhotwara Industrial Area,
Jaipur - 302 012.
Phone : [phone]
Email : [email protected]
RAJASTHAN-2
21. TVS Motor Company Limited
204, 2nd floor,
Daulet Chambers, 4-D,
Sardarpura, Udaipur - 313 004.
CONTACT(S) FOR SUPPORT

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CONTACT(S) FOR SUPPORT
CONTACT AT OUR AREA OFFICES
Phone : [phone]
Email : [email protected]
BIHAR
22. TVS Motor Company Limited
N-Plaza, Jamal Road,
P.S. Kotwali, Patna - 800 001.
Phone : [phone]
Email : [email protected]
JHARKHAND
23. TVS Motor Company Limited
2nd floor, Lucas Building,
Argora Bypass Road,
Ranchi - 834 002.
Phone : [phone]
Email : [email protected]
ODISHA
24. TVS Motor Company Limited
#303, 3rd floor,
Creative Plaza, Rasulgarh,
Bhubaneshwar - 751 010.
Phone : [phone]
Email : [email protected]
WEST BENGAL
25. TVS Motor Company Limited
9/2, Dover lane, Ground floor,
Gariahat, Kolkata - 700 029.
Phone : [phone]
Email : [email protected]
NORTH EAST STATES
26. TVS Motor Company Limited
147, Udayan, Ganesh Guri,
Opp. Punjab National Bank,
R G B. Road,
Guwahati - 781 005.
Phone : [phone]
Email : [email protected]
CONTACT(S) FOR SUPPORT

Dear Customer,
Congratulations! Over one crore Indians are part of the TVS moped family and now, it gives us great pleasure to
welcome you to it. We hope you have a great journey ahead just as millions of satisfied TVS customers have.
With stringent quality checks, great attention and care has been taken to ensure that your TVS XL 100 is in a
perfect operating condition as it leaves our factory. With a powerful engine and great new features, all you have to
do is to fill up your new TVS XL 100 with fuel and get going.
This manual will help you get the best performance out of your new TVS XL 100. From information on how best to
ride it to its maintenance, you will find all the relevant information in the following pages. Follow them carefully to
make the most of your vehicle.
We're delighted to inform you that as part of our company policy, you are entitled to benefits for the maintenance
of your vehicle. Free services and other warranty repairs can be availed from the TVS Motor Company Authorised
Main Dealers/Authorised Dealers nearest to you. The staff at the Authorised Main Dealers/Authorised Dealers
have been trained by us to take great care of your after sales/service requirements.
We wish you a long and fruitful journey ahead with your TVS XL 100, for years and years to come.
Warm regards,
TVS MOTOR COMPANY LIMITED
FOREWORD
FOREWORD
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NOTICE
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NOTICE
This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when
resold or transferred to a new owner.
All information, illustrations, photographs and specifications contained in this owner’s manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.
Note
Accessories shown in the picture may not be part of the standard equipment.
Part Number :- P6210040 Revision 0, Sep 2015

SAFETY INFORMATION
SAFETY INFORMATION
Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,
we have provided operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated
with operating or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in this manual. These words carry the following
connotations:
Warning
Disregarding this message might result in injury to the rider.
Caution
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.
Note
This message provides further clarification for clearer understanding of any particular information.
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Running-in information 01
Know your TVS XL 100 02
Riding your TVS XL 100 12
Maintenance 15
Warranty and services 28
Technical specifications 39
General information 41
CONTENTS
CONTENTS
-VIII-

Caution
Replacing the engine cum transmission oil during first free service is most important for better life of engine.
Always use TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
RUNNING-IN INFORMATION
RUNNING-IN INFORMATION
The first 1000 km is a crucial part of your vehicle. Proper running-in operation during this period helps in ensuring a
maximum life and smooth performance of your vehicle.
The reliability and performance of your vehicle depends on the special care and restrain exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:
Maximum 40 kmph speed upto 1000 km (vary the engine speed for better mating of parts).
The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum transmission
oil to be replaced. Timely performance of the first free service will ensure optimum service life and performance
from the engine.
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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
VEHICLE IDENTIFICATION NUMBER
Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist
your Dealer for operating parts or referring to special information.
Please fill the above boxes now for future reference
Frame number
Engine number
Control key number
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The frame serial number is stamped on the right side of
the steering head tube.
The engine serial number is stamped on the top surface
of right side crankcase near engine breather tube.
MD621CD22F2K00

KNOW YOUR TVS XL 100
LOCATION OF PARTS - HANDLE BAR
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1. Fuel tank cap
2. Choke lever
3. Horn switch
4. Turn signal lamp switch
5. Rear brake lever
6. Rear view mirror L*
7. Headlamp switch
8. High / low beam switch
9. Speedometer
10. Ignition switch
11. Rear view mirror R*
12. Front brake lever
13. Throttle grip
KNOW YOUR TVS XL 100
* Optional accessory will be charged extra
1
4
3
2
5
9 10
7
6811
12
13

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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
2
1
3 4

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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
Warning
Always use the appropriate turn signal lamps when
you intend to change lanes or take turns. Be sure to
switch ‘OFF’ the turn signal lamps after negotiating
the turns or lanes.
Caution
Always use choke for starting the cold engine.
Never open the throttle fully when the choke is
applied. It may lead to flooding of engine and
difficulty in starting.
2
3 1
4
56

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Warning
Use appropriate head lamp beam ‘high / low’ as per
the traffic and road conditions for your safety and to
avoid inconvenience to other riders.
KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
2
1

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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
Warning
Never attempt to move the vehicle when the
steering is locked, you may lose balance. * Fuel tank is not a measuring instrument and capacity of the fuel
tank may slightly vary from the indicated capacity.

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Warning
Avoid spilling of fuel on the hot engine. Never refill
fuel near open flame. Do not smoke while
refueling. Do not use cell phones while refueling.
Whenever refueling the vehicle, fill upto the
bottom of the neck portion of the fuel tank. Filling
above the neck may result in improper breathing of
fuel tank and seepage of fuel.
Note
KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
ON
OFF
RES
Leaving the fuel cock in ‘ON’ or ‘RESERVE’
position may cause the fuel tank to completely
drain out, incase any malfunctioning of carburettor
float system.
Caution

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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
Do not position the fuel cock lever between ‘ON’
and ‘OFF’ position as this may drain off entire fuel
while riding the vehicle.
Caution
11a

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OFF
RES
Warning
Always return the side stand to its full up position
before moving the vehicle.
Caution
Never sit on the vehicle when it is supported by
side stand. Always park the vehicle on a flat, firm
surface.
KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100

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KNOW YOUR TVS XL 100
KNOW YOUR TVS XL 100
It is recommended to use the tool kit in case of any
emergency only. It is always advisable to take your
vehicle to TVS Motor Company Authorised Main
Dealer / Authorised Dealer.
Note

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RIDING YOUR TVS XL 100
RIDING YOUR TVS XL 100
Caution
Do not keep the engine in idling rpm for long and do
not open excessive throttle when engine is idling,
else it leads to overheating and damage to internal
components.