TVS Sport User manual

CONTACT(S) FOR SUPPORT
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CONTACT(S) FOR SUPPORT
In case you need any Clarification or Service Assistance, please contact our Dealer
Dealer code , name .................................................................................................................................
Address ...................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
Contact person name and mobile no. (Sales)
.................................................................................................................................................................
Contact person name and mobile no. (Service)
..................................................................................................................................................................
Email id ....................................................................................................................................................
Or
TVS Motor Company‘s Area Offices (flip over for addresses)
Or
Toll Free Number : 1800-258-7111
Email : [email protected]

CONTACT(S) FOR SUPPORT
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CONTACT(S) FOR SUPPORT
CONTACT AT OUR AREA OFFICES
TAMILNADU-4 & 5
4. TVS Motor Company Limited
No. 37, 1st Floor, Mian Road,
West Brindavan,
Near Hotel Le Royal Park,
Puducherry - 605 103.
Phone : [phone]
Email : [email protected]
KERALA
5. TVS Motor Company Limited
Ambady Towers, Second Floor,
Door No. 27/631, A6,
Edappally, Pookkattupady Road,
Edappally PO., Cochin - 682 024.
Phone : [phone]
Email : [email protected]
ANDHRA PRADESH-1 & 3
6. TVS Motor Company Limited
No. D-19, 302, 3rd floor, Gayathri Arcade,
Vikrampuri, Secunderabad - 500 003.
Phone : [phone]
Email : [email protected]
TAMILNADU-1
1. TVS Motor Company Limited
V Floor, Gee Gee Universal,
No. 2, MC Nichols Road,
Chetpet, Chennai - 600 031.
Phone : [phone]
Email : [email protected]
TAMILNADU-2
2. TVS Motor Company Limited
No.10, 2nd floor,
Shree Shanmugapriya Towers,
Kannuswamy Street,
Behind Hotel Annapoorna,
R S Puram, Coimbatore - 641 002.
Phone : [phone]
Email : [email protected]
TAMILNADU-3
3. TVS Motor Company Limited
D-09, Srinidhi Block, Agrini Apartments,
Andalpuram, TPK Road,
Madurai - 625 003.
Phone : [phone]
Email : [email protected]
ANDHRA PRADESH-2
7. TVS Motor Company Limited
Door No. 58-2-35, NCK Plaza,
Near NTR Circle, Patamata,
Vijayawada - 520 010.
Phone : [phone]
Email : [email protected]
KARNATAKA-1
8. TVS Motor Company Limited
No. 600, Anand Surya, 2nd Floor,
15th Cross, 6th Phase, JP Nagar,
Opp. BMTC Stop,
Bangalore - 560 078.
Phone : [phone]
Email : [email protected]
KARNATAKA-2 & GOA
9. TVS Motor Company Limited
No. 122/111 B, PDP Plaza, 3rd floor,
New Cotton Market,
Karnataka Bank Road, Hubli - 580 029.
Phone : [phone]
Email : [email protected]

CONTACT(S) FOR SUPPORT
CONTACT(S) FOR SUPPORT
-III-
MAHARASHTRA-1, 2 & 4
10. TVS Motor Company Limited
No. 401, 4th floor,
The Chambers, Plot No. 4/12/3,
Near Ganpati Chowk,
Viman Nagar, Pune - 411 014.
Phone : [phone]
Email : [email protected]
MAHARASHTRA-3
11. TVS Motor Company Limited
Plot No. 206, House No. 241,
Ward No. 73, 1st floor,
West High Court Road,
Dharampeth, Nagpur - 400 010.
Phone : [phone]
Email : [email protected]
[email protected]
CHATTISGARH
12. TVS Motor Company Limited
No. 627-628, Magneto Offizo,
Magneto the Mall, Labhandi,
GE Road, Raipur - 492 010.
Phone : [phone]
Email : [email protected]
CONTACT AT OUR AREA OFFICES
MADHYA PRADESH-1
13. TVS Motor Company Limited
211-212, 2nd floor,
Chinar Incube Business centre,
Chinar Fortune City,
Near Vrindavan Dhaba,
Hoshangabad Road, Bhopal - 462 026.
Phone : [phone]
Email : [email protected]
MADHYA PRADESH-2
14. TVS Motor Company Limited
301, 3rd floor, Shagun Arcade,
Vijay Nagar circle, A B Road,
Indore - 452 010.
Phone : [phone]
Email : [email protected]
GUJARAT-1 & 2
15. TVS Motor Company Limited
109, Ayana Complex,
Opp. Suvarna Villa Bungalows,
100 ft Thaltej Hebbatpur road,
Off : S.G. highway, Thaltej,
Ahmedabad - 380 054.
Phone : [phone]
Email : [email protected]
UTTAR PRADESH-EAST, CENTRAL &
HILLS
16. TVS Motor Company Limited
1st floor, Cyber Tower, TC-34/V-2,
Vibhuti Khand, Gomti Nagar,
Lucknow - 226 010.
Phone : [phone]
Email : [email protected]
[email protected]
UTTAR PRADESH-WEST
17. TVS Motor Company Limited
D-3 & D-4, 2nd floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301
Phone : [phone]
Email : [email protected]
DELHI & HARYANA
18. TVS Motor Company Limited
D-3 & D-4, 2nd floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301
Phone : [phone]
Email : [email protected]
[email protected]

CONTACT(S) FOR SUPPORT
CONTACT AT OUR AREA OFFICES
PUNJAB, HIMACHAL PRADESH,
JAMMU & KASHMIR
19. TVS Motor Company Limited
SCF- 10-11, Kalghaidhar Enclave,
Baltana Road, Zirakpur,
District Mohali - 140 603.
Phone : [phone]/511661
Email : [email protected]
RAJASTHAN-1
20. TVS Motor Company Limited
Plot No. 17-18
2nd floor of National Motors building,
Jhotwara Industrial Area,
Jaipur - 302 012.
Phone : [phone]
Email : [email protected]
RAJASTHAN-2
21. TVS Motor Company Limited
204, 2nd floor,
Daulet Chambers,
Near Meera Girls Collage, 4-D,
Sardarpura, Udaipur - 313 004.
Phone : [phone]
Email : [email protected]
BIHAR
22. TVS Motor Company Limited
N-Plaza, Jamal Road,
P.S. Kotwali, Patna - 800 001.
Phone : [phone]
Email : [email protected]
JHARKHAND
23. TVS Motor Company Limited
2nd floor, Lucas Building,
Argora Bypass Road,
Ranchi - 834 002.
Phone : [phone]
Email : [email protected]
ODISHA
24. TVS Motor Company Limited
#303, 3rd floor,
Creative Plaza, Rasulgarh,
Bhubaneshwar - 751 010.
Phone : [phone]
Email : [email protected]
WEST BENGAL
25. TVS Motor Company Limited
Ground floor & First floor,
133 A.S.P. Mukherjee Road,
Opp. Tollygunge Police Station,
Kolkata - 700 026.
Phone : [phone]
Email : [email protected]
NORTH EAST STATES
26. TVS Motor Company Limited
147, Udayan, Ganesh Guri,
Opp. Punjab National Bank,
R G B. Road,
Guwahati - 781 005.
Phone : [phone]
Email : [email protected]
-IV-
CONTACT(S) FOR SUPPORT

Dear friend,
Thank you for choosing the TVS Sport, India’s strongest and most reliable motorcycle.
As a proud owner of TVS Sport, you are now a part of a family of millions of satisfied TVS customers.
TVS Sport are designed to deliver superior mileage and long-lasting performance. It also comes with refreshing
looks.
This manual explains the features and operations of your TVS Sport. Please read it carefully and follow the
instructions to enjoy years of safe riding.
To ensure reliable performance, we urge you to get your TVS Sport serviced only at TVS Motor Company
Authorised Main Dealers / Authorised Dealers at specified regular intervals.
Happy Riding!
TVS MOTOR COMPANY LIMITED
FOREWORD
FOREWORD
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NOTICE
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NOTICE
This manual should be considered as a permanent part of the motorcycle and should remain with the motorcycle
when resold or transferred to a new owner.
All information, illustrations, photographs and specifications contained in this owner’s manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.
Part Number :- ND210040 Revision 3, Nov 2018
Note
Accessories shown in the picture may not be part of the standard equipment.
Pictures shown in this manual are of TVS Sport Electric Start with Alloy Wheel model
Your motorcycle is provided with always glowing head lamp. The head lamp glows
automatically once the engine is started.
TVS Sport comes with ‘SYNCHRONIZED BRAKING TECHNOLOGY - SBT*’
which offers superior braking control. This new braking feature automatically
activates front brakes whenever the rear brakes are used, thereby enhancing
the braking performance of the vehicle. SBT assures more safety, reduces force
required while braking and ensures lower changes of skidding.
* Applicable for SBT version only
*

SAFETY INFORMATION
SAFETY INFORMATION
Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,
we have provided operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated
with operating or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in this manual. These words carry the following
connotations:
Warning
Disregarding this message might result in injury to the rider.
Caution
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.
Note
This message provides further clarification for clearer understanding of any particular information.
-VII-

Running-in information 01
Safe riding tips 02
Know your TVS Sport 07
Riding your TVS Sport 19
Maintenance 24
Warranty and services 47
Technical specifications 69
General information 72
CONTENTS
CONTENTS
-VIII-

Caution
Replacing the engine cum transmission oil during first free service is most important for better life of engine.
Always use TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid
on the floor during water wash. Else it may lead to difficulty in starting and improper running of the motorcycle.
RUNNING-IN INFORMATION
RUNNING-IN INFORMATION
The first 1000 km is a crucial part of your motorcycle. Proper running-in operation during this period helps in
ensuring a maximum life and smooth performance of your motorcycle.
The reliability and performance of your motorcycle depends on the special care and restrain exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Recommended speed during the running-in is:
Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).
The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be re-tightened. Engine cum
transmission oil to be replaced. Timely performance of the first free service will ensure optimum service life and
performance from the engine.
-1-

Warning
Two wheeler safety starts with wearing a safety helmet of good quality. One of the most serious injuries
that can happen is a head injury. Always wear ISI approved helmet. You should also have good suitable eye
protection.
SAFE RIDING TIPS
SAFE RIDING TIPS
SAFE RIDING RECOMMENDATIONS
Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion and other
road users. These precautions are:
Familiarise yourself with new TVS Sport
Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to
practice riding TVS Sport in a low-traffic condition until you are thoroughly familiar with your vehicle and its
controls. Remember practice makes you perfect.
Riding apparel
Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two
wheeler riding apparel.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help
you avoid accidents.
-2-

SAFE RIDING TIPS
SAFE RIDING TIPS
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Posture
Proper vehicle riding starts with proper posture.
1. Sit erect on the seat at the position which you
feel most comfortable.
2. Keep your arms relaxed to give extra cushion
for body on uneven road surfaces.
3. Keep right arm and foot close to the brake lever
and pedal, so as to enable fast action during
panic braking.
4. Look widely instead of gazing at one point.
5. Alter your sitting location/posture slightly at
intervals during long rides. This will reduce
fatigue.
Cornering
When cornering, centrifugal force works in a
direction perpendicular to the direction in which
the vehicle is moving. Centrifugal force increases
in proportion with speed and the radius of the
corner.
During cornering, reduce speed so as to reduce the
effects of centrifugal force. By all means, avoid
abrupt application of brakes or sudden steering.
Warning
One-hand riding is dangerous. Keep both hands
firmly on the handle bar and both feet securely on
the foot rest. Under no circumstances should both
the hands be removed from the handle bar, as it is
very dangerous.
Avoid use of mobile phones while riding as it
could lead to fatal accident.
Do not downshift the gear in the midst of
cornering. Slow down to a safe speed before
negotiating a corner. If this is the first time you are
riding a vehicle of this type, we suggest that you
practice on a safe, open area to thoroughly
familiarise with the operation of the vehicle.

SAFE RIDING TIPS
SAFE RIDING TIPS
-4-
Braking
For safe riding, it is very important to master the
braking techniques.
1. Close / release the throttle.
2. Hold the vehicle upright as you apply the brake.
3. Progressive application of brake is safer.
4. Never depress the clutch lever while braking at
higher speeds.
5. Apply both the brakes.
6. Riding down hills, while cornering and wet
roads, close throttle and down shift the gear to
take advantage of gearbox and engine which
acts as an additional brake. This will avoid the
loss of control over the vehicle due to over
speed.
Causes for poor braking
1. If the brake shoes / pads or drum / disc are worn
out or if there is water or oil on them, sufficient
friction does not develop and brakes do not
work well.
2. Even when the brake works normally, if the
road surface is wet or the tyre surface is
worn-out, tyres do not take a firm hold on the
surface, increasing the stopping distance.
3. Approximately 60% braking effect is from
front brake. Non-usage of front brake causes
poor braking.
Warning
As the vehicle speed increases, the stopping
distance also increases progressively. Be sure
that, you have sufficient distance between you and
the vehicle or obstruction ahead of you.
Using only the front or rear brake is dangerous and
can cause skidding and loss of control. Apply both
the brakes together and with great care on a
wet road or other slippery surfaces.
Any abrupt braking on slippery or irregular roads
can cause loss of rider control.

SAFE RIDING TIPS
SAFE RIDING TIPS
-5-
ACCESSORY INSTALLATION AND
SAFETY TIPS
Use extreme caution while selecting and installing
the accessories for your motorcycle.
The addition of unsuitable accessories can lead
to unsafe operating conditions. Your friendly
Dealer will assist you in selecting quality
accessories and installing them correctly.
While selecting the accessories, make sure the
accessories should not obstruct lighting,
steering, suspension level and ground
clearance. Please ensure that, if the tank cover is
used, it is not getting en-trapped between fuel tank
and fuel tank cap.
Additional electrical equipments and controls
should not exceed the specified electrical
system load of the vehicle (capacity of the
battery and magneto).
EMISSION CONTROL
Exhaust emission control system
All the TVS vehicles are tested in the factory for
optimum fuel efficiency and CO levels.
Your vehicle is tested and certified for emission
which meets BS IV emission norms and is valid for
initial 12 months from the date of purchase. Get
your vehicle certified by the Government
authorised emission testing station every year
(after initial 12 months of usage).
Do not disturb the Carburettor settings as this
may lead to higher fuel consumption and also
higher CO levels.
If the vehicle needs any adjustments, please
consult nearest TVS Motor Company Authorised
Main Dealer or Authorised Dealer.
While adequate care is exercised at the factory to
ensure that the emissions are within the limits, it is
essential for the owner to always maintain the
motorcycle in good condition by getting it
periodically checked and serviced by TVS Motor
Company Authorised Main Dealer or Authorised
Dealer so that the emission and fuel consumption
levels are maintained as per norms.
Note

Warning
If there is any abnormal jerk, startability issue are
felt in the vehicle or noise due to sudden escape of
gas during opening of fuel tank cap, immediately
report to the TVS Motor Company Authorised Main
Dealer / Authorised Dealer.
SAFE RIDING TIPS
-6-
Crankcase emission control system
The engine of TVS Sport is equipped with a closed
crankcase system to prevent discharging
crankcase emissions into the atmosphere.
Blow-by gas is returned to the combustion
chamber through the air cleaner and the
carburettor.
Evaporative Emission Control System
The TVS Sport is equipped with an evaporative
emission control system which consists of a
canister and associated piping. This system
prevents the escape of fuel vapors from the fuel
tank.
SAFE RIDING TIPS

KNOW YOUR TVS SPORT
VEHICLE IDENTIFICATION NUMBER
Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist
your Dealer for operating parts or referring to special information.
Please fill the above boxes now for future reference
Frame number
Engine number
Control key number
The frame serial number is stamped on the right side
of the steering head tube.
In KS model, the engine serial number is stamped on
the top surface of left side crankcase. In ES model the
engine serial number is stamped on the front surface
of left side crankcase.
-7-
KNOW YOUR TVS SPORT
NF5PG1032451
PF5PG1045624

KNOW YOUR TVS SPORT
CONTROL KEY
TVS Sport comes with a pair of identical control
keys. These keys are to operate ignition cum
steering lock, fuel tank cap and seat lock.
IGNITION CUM STEERING LOCK
There are three positions in the ignition cum
steering lock. They are:
1. ‘OFF’ position
All the electrical circuits are turned ‘OFF‘ in this
position. Engine will not start. Key can be taken
out.
2. ‘ON’ position
In this position, all the electrical circuits are turned
‘ON’ and the engine can be started now. Key
cannot be removed in this position.
3. ‘LOCK’ position
TVS Sport steering can be locked in both ‘left’ and
‘right’ directions. To lock the steering, turn the
handle bar all the way to the ‘left’ or ‘right’. Push
the key in and turn it to the ‘LOCK’ position and
take out. All the electrical circuits are turned ‘OFF’
in this position.
Caution
Leaving the ignition cum steering lock in ‘ON’
position will drain battery when the vehicle is not in
use . So “Switch off” and take the key out when
the vehicle is not in use.
Insert the key into the lock and turn it to ‘OFF’ or
‘ON’ Position to unlock the steering.
Warning
Never attempt to move the vehicle when the
steering is locked, you may lose balance.
-8-
KNOW YOUR TVS SPORT

SPEEDOMETER ASSEMBLY
1. Speedometer
Indicates the vehicle speed in kilometers per hour.
2. Odometer
Registers and displays the total distance covered
by the vehicle in kilometers. The last digit denotes
one tenth of a kilometer.
3. Fuel gauge
Fuel gauge indicates the approximate quantity of
fuel available in the fuel tank. Once the fuel
indication is in red band (marked in the dial) re-fill
the fuel as soon as possible.
KNOW YOUR TVS SPORT
4. Economy and power mode indicators
Economy indicator (green lamp) indicates that the
vehicle is running in economy mode which gives
better fuel economy.
Power indicator (amber lamp) indicates that the
vehicle is running in power mode which results in
reduced fuel economy.
5. Turn signal indicator lamp
Flashes when the ‘left’ or ‘right’ side turn signal
indication is activated.
6. High beam indicator lamp
Glows when the head lamp high beam is activated.
7. Neutral indicator lamp (N)
Glows when the vehicle is in neutral and goes
‘OFF’ if the gear is shifted from neutral.
1
2
34
5
6
7
Always ride in ‘economy mode’ for better fuel
efficiency. If the vehicle is kept idle for more than
20 seconds, the power mode indicator blinks and
informs you that the fuel is getting wasted and the
engine needs to be switched ‘OFF’ to save fuel.
Note
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KNOW YOUR TVS SPORT

KNOW YOUR TVS SPORT
6
5
4
321
Warning
Use appropriate head lamp beam ‘high / low’ as per
the traffic and road conditions for your safety and to
avoid inconvenience to other riders. It is strongly
recommended to ride the vehicle in ‘low beam’
during day.
Once the engine is started the head lamp,
speedometer back illumination and tail lamp glows
automatically. Only head lamp beam (high/low) can
be controlled using beam control switch.
Note
HANDLE BAR LEFT SIDE
1. Beam control switch
The head lamp glows automatically along with the
speedometer back illumination and tail lamp once
the engine is started. Only the head beam
(high/low) can be controlled by pressing the beam
control switch.
Press the switch towards ‘ ’ to turn-on the head
lamp high beam or press the switch towards ‘ ’
to turn-on the head lamp low beam.
2. Pass by switch
Press the switch to flash the head lamp high beam.
It is used to give signal to the vehicles coming from
opposite direction while overtaking other vehicles
during day. If the switch is pressed while the head
lamp glowing in high beam, there will be no change
in the head lamp beam.
KNOW YOUR TVS SPORT
-10-
3. Clutch lever
Use the clutch lever to disengage the drive to the
rear wheel while shifting the gears. Squeezing the
lever towards grip disengages the drive.

KNOW YOUR TVS SPORT
4. Turn signal lamp switch
Slide the turn signal lamp switch to left ‘ ’ or
right side ‘ ’ to operate respective turn signal
lamps (LH/RH). Press the knob to turn ‘OFF’.
5. Horn switch
Press the switch ‘ ’ to operate the horn.
6. Choke lever
Pull the choke lever towards left to apply choke.
During cold start, apply the choke and start the
vehicle using electric starter or kicklever
without opening / with less opening of throttle.
Once the engine is started and running in stable
RPM, release the choke and ride the vehicle.
3
12
Caution
Always use choke for starting the cold engine.
Never open the throttle fully when the choke is
applied. It may lead to flooding of engine and
difficulty in starting.
HANDLE BAR RIGHT SIDE
1. Electric start switch*
When the transmission is in neutral, just press the
electric starter switch ‘ ’ to start the engine
electrically. Else, depress the clutch lever and
press the starter switch to start.
* Applicable only for electric start model
KNOW YOUR TVS SPORT
-11-
Warning
Always use the appropriate turn signal lamps when
you intend to change lanes or take turns. Be sure to
switch ‘OFF’ the turn signal lamps after negotiating
the turns or lanes.

KNOW YOUR TVS SPORT
2. Throttle grip
Engine speed is controlled by the rotation of the
throttle grip. Twist it towards you to increase the
engine speed and away from you or release it to
decrease the engine speed.
3. Front brake lever
The front brake is applied by squeezing the front
brake lever gently towards the throttle grip. The
brake lamp glows on application of front brake.
FUEL TANK* CAP
To open the fuel tank cap, move away the
protection lid (A) from its position. Insert the key
into the lock and turn it in clockwise. The tank cap
ejects automatically. Take out the cap along with
the key.
To close, press the cap back to its original position
by keeping the front end (arrow marked) towards
handle bar. Take out the key and close the
production lid.
For cold starts, avoid using electric starter. Use
kickstarter. A typical example is early morning
start. This would reduce load on the battery and
prevents quick drain.
Caution
* Fuel tank is not a measuring instrument and capacity of the fuel
tank may slightly vary from the indicated capacity.
A
KNOW YOUR TVS SPORT
-12-
Warning
Avoid spilling of fuel on the hot engine. Never refill
fuel near open flame. Do not smoke while
refueling. Do not use cell phones while refueling.