Twister UltraClean User manual

TWISTERTRIMMER.COM
USER MANUAL
PN: 21-10141A_REV03

TWISTERTRIMMER.COM
Front Cover: Standard UltraClean for the T2/T4 trimmers.
This manual is for both the standard UltraClean (designed for the T2/T4
trimmers) and the UltraClean Max (designed for the T-ZERO trimmers).
While the dimensions of the two machines are different, the features are
idencal. As such, only images of the standard UltraClean will be shown.

TWISTERTRIMMER.COM pg | 1
TABLE OF CONTENTS
Important Safety Informaon
Machine Overview
Inial Setup
Back Panel Valve
Control Panel Overview
HMI Screens
Operaon
Cleaning
Maintenance
Troubleshoong
Warranty Informaon
Specificaons
Consumables, Spare Parts, and Accessories
Contact Us
2
5
8
12
13
14
21
28
29
32
35
37
44
46

TWISTERTRIMMER.COMpg | 2
IMPORTANT SAFETY INFORMATION
This manual is for the Twister UltraClean and UltraClean
Max ultrasonic cleaning systems. In this manual, the
UltraClean systems will simply be referred to as the
UltraClean.
The UltraClean is a high-power, ultrasonic wave-eming
machine requiring special safety precauons to be
pracced during operaon, cleaning, and maintenance
to reduce the risk of personal injury. Read this manual,
including all important safety informaon, danger,
warning, and cauon signs before using the UltraClean.
Keirton is connually improving all its products. As a
result, engineering changes are somemes made. If operaon or appearances differ from this manual,
please contact Keirton technical support for assistance (see Contact Us on page 46).
Do not allow anyone to use the UltraClean without this manual. A first me user of the UltraClean
should obtain proper instrucon from this manual.
General Safety Information
• Do not tamper with or bypass the UltraClean’s safety systems. Failure to abide could
cause fatal injury.
• Do not operate the UltraClean while red or under the influence of drugs, alcohol, or
medicaons.
• Wear protecve gloves and eyewear when operang, cleaning, or conducng
maintenance on the UltraClean.
• Do not wear loose clothing or jewelry when operang the UltraClean.
• Confine long hair when operang the UltraClean.
CARELESS USE OF THE
ULTRACLEAN OR OPERATING
IT WITHOUT READING
THE INSTRUCTIONS AND
ACCOMPANYING DANGER,
WARNING, AND CAUTION
NOTICES MAY RESULT IN
SERIOUS OR FATAL INJURY.
DANGER
!

TWISTERTRIMMER.COM pg | 3
IMPORTANT SAFETY INFORMATION
• Do not move the UltraClean while the machine is connected to power.
• Do not remove safety labels from the UltraClean. Replace any safety labels if they
become damaged or obscured.
• Do not connect the UltraClean to power unless the leveling feet are securely placed so
the wheels are raised offthe floor.
• Substung factory parts with third-party parts may result in bodily harm or damage to
the UltraClean.
• Do not allow water to collect on the ground around the UltraClean. This could cause a
slipping hazard.
• The UltraClean is very heavy. Do not aempt to lithe machine without a forkli.
Connection and Electrical Safety Information
• The UltraClean must be used in connecon with a properly grounded receptacle. Refer to
Specificaons starng on page 37 to determine the correct electrical requirements.
• Observe all applicable building and electrical codes.
• Do not overload outlets as this can result in fire or electric shock.
• To power down the UltraClean, switch it offat the control panel before unplugging the
machine.
• The customer is responsible for connecng a plug to or hardwiring the UltraClean Max.
To avoid electric shock, only allow a trained electrician to perform these procedures.
Operation Safety Information
• Conduct all pre-operaon inspecons listed on page 21 before operang the UltraClean.
• Ensure all the side and back panels are aached to the UltraClean before operang it.
• Do not place any electrical equipment inside the UltraClean.
• Keep body parts clear of the tank when the lid is not supported by the liing rack or in
its upright locked posion.

TWISTERTRIMMER.COMpg | 4
• Do not switch on the UltraClean unless the main tank is full and the storage tanks are
filled above the low liquid-level sensors. Starng the UltraClean’s heang or
ultrasonic funcons without the tanks filled will damage the heang tubes
and transducers.
• Water will evaporate over usage and need to be topped up to avoid damaging the
heang tubes and transducers.
• Do not fill the storage tanks above the high liquid-level sensor.
• Do not place any body parts in the tanks while the ultrasonic funcon is switched on.
• Raise the liing rack to place objects on it to avoid damaging the tank.
• Place objects on the liing rack carefully to avoid damaging the rack.
• Do not drain the tanks while the liquid is sll hot. Sudden temperature changes
will damage the heang tubes and transistors. Wait for the liquid to cool down
to room temperature before draining.
• Do not jar the machine. Sudden jarring of the machine will damage the transistors.
Maintenance Safety Information
• Conduct regular maintenance of the UltraClean.
• Ensure the UltraClean is powered offbefore conducng any maintenance.
• To avoid electric shock, do not aempt to service electrical components on the
UltraClean unless you are a trained electrician.
• Do not aempt maintenance not covered in this manual unless directed by Keirton
technical support.
• Some repair will require a qualified service technician who is trained in machinery
maintenance, service, and repair.
• Suspend operaon of the UltraClean for two hours aer a connual operaon of 12
hours to prolong the service life of the machine.
IMPORTANT SAFETY INFORMATION

TWISTERTRIMMER.COM pg | 5
MACHINE OVERVIEW
Fig. 1
CASTER
CONTROL PANEL
LEVELING FEET
LIFT
VALVES
ELECTRICAL SIDE PANEL
LID

TWISTERTRIMMER.COMpg | 6
MACHINE OVERVIEW
Fig. 2 *Transducers also located on front wall.
Fig. 3
MAIN
TANK
STORAGE
TANK
LIFTING
RACK
TRANSDUCERS*
HEATING
TUBES
FUNNEL
HIGH
LIQUID-
LEVEL
SENSOR
LOW
LIQUID-
LEVEL
SENSOR

TWISTERTRIMMER.COM pg | 7
MACHINE OVERVIEW
Fig. 4
Fig. 4
INLET VALVE
STORAGE TANK
DRAINAGE VALVE
MAIN TANK
DRAINAGE VALVE
OIL SKIMMER
DRAINAGE VALVE
Fig. 5 *Side panel removed.
CANISTER
FILTER
FILTER
SIDE OF
MACHINE*

TWISTERTRIMMER.COMpg | 8
Step 1: Remove the Crate Base
1. Using a forkli, lithe UltraClean offthe crate base. Do not aempt to wheel the machine off
the crate base. Sudden jarring of the machine will damage the transducers and electrical
components.
Follow your facility’s safety procedures when using a forkli.
2. Lower the UltraClean onto level ground. Do not place the machine on any kind of slope.
The locking casters are not designed to support the weight of the machine on a slope.
Step 2: Secure Placement
1. Wheel the UltraClean to where it will
operate (see Recommended
Placement on page 9).
2. Lock the casters.
3. Unthread the leveling feet unl all four
casters are lied 0.2in/5mm offthe
ground (see Fig. 6). Do not operate
the UltraClean unless it is raised
on its leveling feet.
DO NOT WHEEL THE
ULTRACLEAN OFF THE CRATE
BASE. SUDDEN JARRING WILL
DAMAGE THE MACHINE.
WARNING
!
DO NOT PLACE THE ULTRACLEAN
ON ANY KIND OF SLOPE.
WARNING
!
Fig. 6
INITIAL SETUP
5mm Gap

TWISTERTRIMMER.COM pg | 9
INITIAL SETUP
Step 3: Turn on the Breakers
To avoid electric shock, it is extremely important that the UltraClean is not connected to power during
the following steps:
1. Using a 3mm hex key, remove the four
screws on the electrical side panel, and
remove the panel.
2. Turn the three breaker switches
highlighted in Fig. 7. Do not
touch any other electrical
components.
3. Reconnect the electrical side panel to
the UltraClean.
4. Using a 3mm hex key, thread the four
removed screws into the electrical
side panel.
RECOMMENDED PLACEMENT
For the best and safest operaon of the UltraClean, place the machine:
• On level ground
• In a dry, venlated area
• Near an outlet
• Near a water supply
• Near a drain
• With enough space on the sides and back of the machine to allow for access to the
side and back panels.
Fig. 7

TWISTERTRIMMER.COMpg | 10
Step 4: Connect the Hoses
The UltraClean has four different valves (as shown on page 7), each with a different diameter and
purpose:
• INLET VALVE (1”): pumps water into the main tank.
• MAIN TANK DRAINAGE VALVE (1.5”): drains liquid from the main tank.
• STORAGE TANK DRAINAGE VALVE (0.75”): drains liquid from the storage tank.
• OIL SKIMMER DRAINAGE VALVE (0.5”): drains oil removed during oil skimming (see Oil
Skimming on page 28).
The UltraClean comes with four pipe fings that match the different sized valves. Appropriately sized
hoses for the drainage valves are available for purchase from Keirton (for purchasing informaon, see
Accessories on page 44).
To connect the hoses:
1. Screw the pipe fings into the corresponding sized valves.
INITIAL SETUP
TO PREVENT ELECTRIC SHOCK,
ENSURE THE ULTRACLEAN IS
NOT CONNECTED TO POWER
WHILE TURNING ON THE
BREAKERS.
DANGER
!

TWISTERTRIMMER.COM pg | 11
INITIAL SETUP
2. Connect drainage hoses to the corresponding sized pipe fings.
3. Connect a garden hose to the INLET VALVE.
4. Connect the free end of the remaining three hoses to a drain.
Step 5: Connect to Power
1. Read and understand the UltraClean’s electrical requirements (see Specificaons starng
on page 37).
2. Connect the UltraClean to power:
•
Standard UltraClean: simply plug in the UltraClean.
•
UltraClean Max: get a trained electrician to connect a plug to the UltraClean
Max or hardwire it to a power source.
TO PREVENT ELECTRIC SHOCK,
ONLY ALLOW A TRAINED
ELECTRICIAN TO CONNECT A
PLUG TO OR HARDWIRE THE
ULTRACLEAN MAX.
DANGER
!

TWISTERTRIMMER.COMpg | 12
BACK PANEL VALVE
Behind the back panel of the standard UltraClean, there is a valve (highlighted in Fig. 8) that must
remain half-open for the UltraClean to operate. This valve arrives from Keirton in the correct half-open
posion; ensure that it remains in this posion.
This is only the case for the standard UltraClean. For the UltraClean Max, this valve arrives closed and
should remain closed.
Fig. 8

TWISTERTRIMMER.COM pg | 13
Fig. 9
POWER LIGHT
ALARM LIGHT AND BUZZER
POWER SWITCH
EMERGENCY STOP BUTTON
HMI SCREEN
CONTROL PANEL OVERVIEW

TWISTERTRIMMER.COMpg | 14
The UltraClean has three screens on the HMI that users must interact with:
• Home screen
• Operang Screen
• Alarms Screen.
Each screen has unique features:
Home Screen Features
Fig. 10
1
2
HMI SCREENS

TWISTERTRIMMER.COM pg | 15
HMI SCREENS
1. Touch to Begin Button
The TOUCH TO BEGIN buon takes the user to the operang screen.
2. Settings Button
The SETTINGS buon takes the user to a password protected sengs screen where advanced factory
sengs can be adjusted for troubleshoong (see Fig. 11). These sengs should not be adjusted
without guidance from Keirton technical support (see Contact Us on page 46).
Fig. 11

TWISTERTRIMMER.COMpg | 16
Operating Screen Features
1. Cleaning Timer Reading
Before operaon, the cleaning mer reading displays how long the cleaning funcons will run for once
the ultrasonic funcon is started. To adjust this seng, press the minutes reading and type a new
value. Once the ultrasonic funcon has been started, the reading will countdown to 0 MIN 0 SEC.
Fig. 12
1
2
3
5
6
7
8
9
10 11 12 13 14
4
HMI SCREENS

TWISTERTRIMMER.COM pg | 17
2. Temperature Switch
The TEMPERATURE switch starts and stops the heang funcon.
3. Actual Temperature Reading
The ACTUAL reading displays the current temperature of the liquid in the tanks.
4. Target Temperature Reading
The TARGET reading displays the temperature the liquid in the tanks will increase to. To adjust this
seng, press the reading and type a new value.
5. Ultrasonic Switch
The UltraClean’s primary cleaning method is eming ultrasonic pulses through the liquid in the main
tank. The ULTRASONIC switch starts and stops this funcon.
6. Ultrasonic Level Reading
The ultrasonic LEVEL reading displays the power percentage the ultrasonic funcon will operate at. To
adjust this seng, press the reading and type a new value.
7. Agitation Switch
In addion to ultrasonic pulses, the UltraClean moves its liing rack up and down during cleaning to
further agitate substances offobjects. The AGITATION switch starts and stops this funcon.
8. Cycles Per Minute Reading
The CYCLE/MIN reading displays the amount of mes the liing rack will move up and down per
minute when the agitaon funcon is started. To adjust this seng, press the reading and type a new
value.
HMI SCREENS

TWISTERTRIMMER.COMpg | 18
9. Pump Switch
The UltraClean circulates liquid in the tank to further aid cleaning. The PUMP switch starts and stops
this funcon.
10. Home Button
The home buon takes the user back to the home screen.
11. Alarm Button
The alarm buon takes the user to the alarms screen, which displays a descripon of any acve alarm
(for more details, see Alarms Screen Funcons on page 19).
12. Off Button
The offbuon stops all operang funcons (heang, ultrasonic, agitaon, and pumping) that are
currently in use.
13. 1-Touch Lift Buttons
The 1-TOUCH LIFT buons raise or lower the liing rack all the way aer being pressed once.
14. Manual Lift buttons
The MANUAL LIFT buons raise or lower the liing rack only while the user is pressing the buon.
HMI SCREENS