TYROLIT Hydrostress DGB1000 User manual

Operating Instructions
Drilling gearbox DGB1000
Index 000
10992166 en / 16.05.2017
Original operating instructions

DGB1000
Page 2
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment
designed and built to the highest technical standards. Only genuine TYROLIT Hydrostress re-
placement parts can guarantee quality and interchangeability. If maintenance work is neglect-
ed or carried out inexpertly we will be unable to honour our warranty obligations. Any repair
work must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
DGB1000
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Safety
These instructions are just one part of the documentation which is supplied together with the
drilling gearbox. These instructions go together with the "Core Drill Safety Manual / System De-
scription" to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual / System Handbook" may
result in serious injury or even death.
XPlease ensure that the "Safety Manual / System Description for Core Drilling" has been read
and understood in full.
DANGER
Risk of cutting injuries from the drill bit!
XSafety gloves must be worn when working on core drilling equipment, particularly the drill
bit.
DANGER
Risk of serious injuries from using excessive speed!
XPlease ensure that the correct speed has been selected using gear 1 or 2 before starting.
For speed table see pages 12 and 13.
DANGER
Risk of serious injuries from using system components that are too weak!
XOnly use approved TYROLIT Hydrostress system components
For approved system components see pages 6 and 7.
1

TYROLIT Hydrostress AG
DGB1000
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Description
General description
Drilling gearbox for large core bore holes using an electric drive motor or a hydraulic motor.
Use for correct purpose
Mobile drilling gearbox for driving with an electric drive motor / controller or a size 2 hydraulic
motor with a suitable drive unit. For construction site use, for drilling (reinforced) concrete in all
locations, for wet cutting only, for industrial use only, unsuitable for use in potentially explosive
areas.
Electric drilling system
Hydraulic drilling system
2
2.1
2.2

TYROLIT Hydrostress AG
DGB1000
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Diamond tool
Drill bit hole pattern
Drill bit extensions
2.3

TYROLIT Hydrostress AG
DGB1000
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Core drilling system
Core drilling system, electrical, from Ø150 mm to Ø500 mm
Core drilling system, electrical, from Ø150 mm to Ø1000 mm
2.4

TYROLIT Hydrostress AG
DGB1000
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Core drilling system, hydraulic, from Ø150 mm to Ø500 mm
Core drilling system, hydraulic, from Ø150 mm to Ø1000 mm

TYROLIT Hydrostress AG
DGB1000
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Assembly
Drilling gearbox installation
3
3.1

TYROLIT Hydrostress AG
DGB1000
Page 9
Drilling motor installation
Drill bit installation
3.2
3.3

TYROLIT Hydrostress AG
DGB1000
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Servicing
Gear oil
Only use «Klüber GEM 4-150N» gear oil, TYROLIT no. 10979557 / 2x0.5l.
Service
The service must be carried out by TYROLIT Hydrostress AG or an authorised representative
after 1 / 3 / 5 / 7 years of operation.
4
4.1
4.2

TYROLIT Hydrostress AG
DGB1000
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Technical data
Dimensions
Dimensions in mm
Gearbox data
Parameter Value
Max. drill bit diameter Max. Ø1000 mm
Weight 15.7 kg
Deployment temperature -10 °C to +50 °C
Gearbox 2-gear, mechanical
Gear 1 i = 1:18.5
Gear 2 i = 1:5.9
Overload coupling Multidisk clutch
Lubricating grease / gear oil
Parameter Value
Gear oil «Klüber GEM 4-150N», 0,5l
TYROLIT No. 10979557 (2x0.5l)
Lubricating grease Penetration 265 to 295 NLGI
NLGI 2
5
5.1
5.2
5.3

TYROLIT Hydrostress AG
DGB1000
Page 12
Speed tables
TYROLIT Hydrostress AG recommends a circumferential speed of 2- 6 m/s.
Hydraulic drive units
Hydraulic drive units PPH20 ... / Hydraulic motor 19 cm³
STAGE GEAR
2-6 m / s
PPH20 ... DGB1000P
4 1 2.2 2.7 3.1 3.6 4.0 4.4 4.9 5.3 5.8
422.8 3.3 4.2 5.6
3 1 2.2 2.6 3.0 3.3 3.7 4.1 4.5 4.8 5.2 5.6 5.9
322.3 2.8 3.5 4.6 5.8
2 1 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.1 4.4 4.7 5.0 5.3 5.6 5.9
222.2 2.8 3.7 4.6 5.6
1 1 2.0 2.2 2.4 2.7 2.9 3.2 3.4 3.7 3.9 4.2 4.4 4.6 4.9
122.3 3.1 3.8 4.6 5.3
100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
Ø
Hydraulic drive units PPH25 ... / Hydraulic motor 22 cm³
STAGE GEAR
2-6 m / s
PPH25 ... DGB1000P
4 1 2.2 2.6 3.0 3.5 3.9 4.3 4.8 5.2 5.6
422.7 3.3 4.1 5.4
3 1 2.2 2.6 3.0 3.3 3.7 4.1 4.5 4.8 5.2 5.6 5.9
322.3 2.8 3.5 4.6 5.8
2 1 2.2 2.5 2.8 3.1 3.4 3.7 4.0 4.3 4.6 5.0 5.3 5.6 5.9
222.3 2.9 3.9 4.8 5.8
1 1 2.0 2.2 2.5 2.8 3.1 3.3 3.6 3.9 4.2 4.5 4.7 5.0 5.3 5.6
122.1 2.6 3.5 4.4 5.2
100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
Ø
5.4

TYROLIT Hydrostress AG
DGB1000
Page 13
Electric drive unit
Control unit WSE1217 / Drive motor WSE1217
STAGE GEAR
2-6 m / s
WSE1217P DGB1000P
650 1 2.2 2.7 3.2 3.8 4.3 4.8 5.4 5.9
650 23.4 4.0 5.0
800 1 2.1 2.5 3.0 3.4 3.8 4.2 4.7 5.1 5.5 5.9
800 22.6 3.2 4.0 5.3
1000 1 2.0 2.4 2.7 3.1 3.4 3.7 4.1 4.4 4.8 5.1 5.4 5.8
1000 22.1 2.6 3.2 4.3 5.3
1200 1 2.0 2.3 2.6 2.8 3.1 3.4 3.7 4.0 4.3 4.5 4.8 5.1 5.4 5.7
1200 22.1 2.7 3.5 4.4 5.3
100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
Ø
Name plate with reference value table
DANGER
Risk of serious injuries from using excessive speed!
Please ensure that the speed is correct using gear 1 or 2 before starting.
5.5

TYROLIT Hydrostress AG
DGB1000
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EC Declaration of Conformity
Description Drilling gearbox
Type designation DGB1000
Year of construction 2011
We declare under our sole responsibility that this product complies with the following direc-
tives and standards:
Directive applied
2006/42/CE 17.05.2006
Applied standards
EN ISO 12100:2010
EN 12348/A1:2009
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäfkon
Switzerland
Pfäfkon, 28.11.2011
Pascal Schmid
6

TYROLIT Hydrostress AG
DGB1000
Page 15