U-Line 2075WCOL Wine Captain Manual

Overlay Door Panel
Installation Instructions
for Wine Captain
Models 2075WCOL and
2015WCOL
U-Line Corporation
P.O. Box 245040 •Milwaukee, WI 53224-9540
Phone [phone] •FAX [phone]
www.U-LineService.com
Printed in U.S.A.
P/N 30009 (Rev. 3/03)

2
Part Number Description Quantity
12041 Insert 8 mm Plug 2
20002 Screw #6 x 1 Pan Head 10
42122 Screw #6 x 1/2 Large Flat Head 2
35003 Foam Tape - .093 x .375 x 8' 1
OVERLAY PANEL KIT PARTS SUPPLIED

3
PREPARE THE NEW OVERLAY PANEL
Refer to the Overlay Panel Preparation instruction sheet, part
number 30010.
FIGURE 1 – REMOVE EXISTING DOOR FROM THE CABINET
a. Remove top hinge screw pin
(7/64" hex key). Remove the
door by tilting forward and
lifting off the bottom hinge pin.
b. Lay door on a clean flat surface
with the door gasket facing down.
Remove two screws (1, Figure 1)
securing top pivot plate (2); discard
screws. Keep pivot plate for later
use when installing the door.
c. Turn door over so gasket is facing
up. Pull door gasket out of the
groove completely. Start in the
middle and pull outward, moving
toward the edge (Figure 1).This may
take some force, but be careful.
FIGURE 2 – CHECKING OVERLAY FIT
Figure 2
a. Turn door over. Make sure panel is fully seated on all four
sides.
NOT FULLY SEATED LITTLE OR NO GAP OBJECTIONABLE GAP
1
2DOOR
GAS
K
WCO001
Figure 1
The overlay door panel must not weigh more than
20 lbs.The thickness of the door panel must be 3/4".
If panel does not seat properly, determine the cause of
the problem by reviewing the Preparation Instructions
P/N 30010.
!

4
b. Visually check for gap between panel and glass. If there is
an objectionable gap, continue to FIGURE 3 – APPLYING
FOAM TAPE TO OVERLAY.
c. If there is little or no gap between panel and glass, continue
to FIGURE 4 – ATTACHING THE OVERLAY PANEL.
FIGURE 3 – APPLYING FOAM TAPE TO OVERLAY (IF
REQUIRED)
Figure 3
a. Cut the foam tape into four pieces, two pieces the width of the
overlay and two pieces the height of the overlay.
b. Remove the adhesive protection strip from one piece of the
cut foam tape and align the edge of the foam tape to the
inside edge of the overlay as shown, adhering the foam tape
to the overlay.
c. Trim each piece of tape immediately after applying it to the
overlay. Do not allow any overlapping of the foam tape.
Damage to the overlay can occur if the foam tape is not
trimmed correctly.
INSIDE
EDGE

5
FIGURE 4 – ATTACHING THE OVERLAY PANEL
a. Tap nylon inserts into the two holes drilled in the wood panel.
Use two #6 screws (P/N 42122) to attach top pivot bracket
(P/N 12029) to the wood door panel (Figure 4).
Figure 4
b. If required, attach optional cabinet handle hardware to the
wood door panel at this time. If an optional cabinet handle is
installed, make sure the mounting screw heads are below the
back surface of the overlay.
TYPICAL WOOD PANEL
TOP PIVOT PLATE #6 X 5/8" FLAT HEAD SCREW
TWO REQUIRED
8MM PLUG INSERT
TWO REQUIRED

6
FIGURES 5-6 – ATTACHING THE OVERLAY TO THE DOOR
Figure 5
a. Secure existing door with the front of the door to the back
of the overlay using tape, on all four corners as shown
(Figure 5). Make sure all four edges are aligned.
Figure 6
(Model 2075 shown)
#6x1" PAN-HEAD
SCREW (10 TOTAL)
TAPE
DOOR FRAME
BOTTOM OF
OVERLAY
TOP OF
OVERLAY

b. Place door and overlay on a clean flat protective surface. Use
the door frame holes as a guide to lightly punch pilot holes for
the #6 x 1" pan-head screws (see Figure 6).
c. Attach the door to the overlay using the #6 x 1" wood screws.
(Model 2075 shown.)
NOTE: The door frame is designed with a slight amount of “play”
to square the frame to the overlay panel.
d. Remove all traces of tape securing panel to frame.
ASSEMBLING THE DOOR
Starting at the corners and working toward the center, push the
door gasket back into place. Make sure gasket is fully seated on
all four sides.
FIGURES 7-8 – INSTALLING THE DOOR
Figure 7
PIVOT POST
TOP PIVOT PLATE
FLUSH MOUNT SCREWS
IN BRACKET SO YOU CAN
SEE THE HEAD ONLY
7
If you decide to drill the pilot holes, remove the door
and do not use a drill bit larger than 7/64", and do not
drill deeper than 3/8". Frame and door overlay must be
aligned properly or the door will not operate correctly.

a. Remove the door closers from the
bottom hinge, clean thoroughly and
apply petroleum jelly to the mating
surfaces of the closers (Figure 8).
Be sure that bosses on closers
align with holes in hinge and hinge
plate.
b. Position door and install the pivot
post (P/N 42096) into the top hinge
(using the 7/64" hex key).
c. Adjust door as needed for proper
closure. Refer to User Manual for
door adjustment procedures.
d. Check to make sure the light
switch actuator bracket is contacting
the light switch properly.
8
Pivot posts must be clean. Closers must also be clean
and greased with petroleum jelly to ensure proper
operation.
UL312
DOOR
CLOSER
INSERTS
BOSS
Figure 8

1. Use the following instructions to create or have a wood overlay panel created for your
Échelon Wine Captain model as shown in Figure 1.
Figure 1 – Wood Panel Dimensions
NOTE
Rear View of Wood Panel
with right hand hinge shown
(Mirror Image For Left Hand Hinges.)
PIVOT PLATE RELIEF
FIGURE 2
B
A
A
D
C
B
Printed in U.S.A.
P/N 30010
Overlay Door Panel Preparation for
Échelon™Wine Captain Models 2075 and 2015
The thickness of the wood overlay panel must be 3/4".
Model A B C D
2075 21-1/2" 23-3/4" 27-3/4" 30"
2015 12-1/2" 14-3/4" 27-3/4" 30"

Figure 2 – Pivot Plate Relief, Hinge Holes and Routing
2. Create pivot plate relief as shown in Figure 2.
3. Drill holes for pivot plate mounts, upper door hinge and lower door hinge as shown.
4. The overlay door panel must be installed in accordance with the Installation Instructions, part number
30009.
(3/4")
3/4"
2-1/4"
1-13/16"
1-1/8"
5/32"
3/8"
1/8"
1/8"
1-17/32"
R 1/32"
13/16"
7/16"
13/32"
13/16"
DOOR TOP:
0.177" Dia. (#16 DRILL) X 11/16" DEEP
3/8"
13/32"
DOOR BOTTOM:
CHAMFER 1/32" X 45°
5/16" Dia. X 1/4" DEEP
R 1/8"
5/16" Dia. X 1/2" DEEP
2 HOLES
(3/8")
A
(11/16")
TYPICAL
See Figure 1
(7/16")
U-Line Corporation
P.O. Box 245040 •Milwaukee, WI 53224-9540
Phone [phone] •FAX [phone]
www.U-LineService.com
The wood overlay panel must not weigh more than 20 lbs.