UNDERWATER LIGHTS LIMITED UL Ti MATE 80 User manual

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TWO WAY FUSED ENCLOSURE
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UL Ti MATE 80 Installation (Maximum hull thickness of 65mm) and Operation.
Qualified/Approved personnel must be used to carry out installation.
Before cutting a hole in the hull, check the hull wall thickness is not greater than 65mm and that the
location of the holes are below the waterline. After cutting and finishing the hole surface, check the ‘body’(5) can be
inserted into the 60mm diameter hole. You are now ready for installation.
Note for cored hulls - After cutting, the exposed surfaces of the hole must be finished to form a solid surface
through it. Thus protecting the internal core of the hull. The wall thickness of the hole should not to less than
5mm-0.25inch.Apply 3M-4200FC sealant to the ‘body’ (5) flange. Slide the body into the hole and from inside the
hull put the ‘compensating ring’ (6) on and screw the ‘securing ring’ (7) up hand tight. Gently tighten the adjustment
adjustment screws (2) so the compensating ring is flush to the hull and the sealant has flowed completely around the
flange and hull. Do NOT overtighten the screws as this will squeeze the sealant from the surfaces. Allow the sealant
to solidify and remove surplus. Finally tighten the bolts to 4Nm. / 3ft. lbs. Fit the lamp and assemble the remaining
parts to the UL Ti MATE 80. Lightly grease the ‘O’ ring and gasket.
Cautionary Label-“Caution: do not operate lights unless totally submerged” must be located by the main
switch.
After completing the installation procedure it is highly recommended to coat the face of the ‘through-hull’
submersiblemarine light with antifouling and bondthem totheanodes or a cathodic protection system.
($57+,1*/,*+7)25&$7+2',&3527(&7,21WLJKWHQWKHHDUWKVFUHZRQWKHVHFXULQJULQJVRWKDW
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the light to the earth screw on the securing ring. Further wiring instructions can seen on-
ULTIMATE 80-20W LED WIRING
Power Supply and CONNECTION
20 Watt 12 Volt LED unit requires 1.60 Amps - 20 Watt 24 Volt LED unit requires 0.80 Amps
Ensure the the polarity of the positive and the negative is correct so that the integral driver is not damaged
EARTH SCREW AND CABLE
60mm
82mm
122mm
1
2
3
4
56
78
9
Part Description Part No
1. 'O' Ring (50mm dia) 02008
2.Adjusment screws 93306
3. Gasket 02009
4. Glass lens 02010
5. Ultimate 80 Body S02650
6. Compensating Ring 02602-A
7. Securing Ring 02603
8. LED tube S02605-LED
9: Lamp holder securing ring 02608-B
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ORDERING NUMBERS : -S02860- 12/24vdc

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Below is a wiring installation the BLUE connection terminal (Data Connection) is not used.
The light comes with a three core cable Red=Positive, Black Negative and Green for connecting to the ANODE through
the two way fused connection enclosure. There is also an exposed green cable which must be connected to the earth on
the securing ring. Note the green cables are connected together in the enclosure as shown on diagram below.
Using this system it is possible to use one light which is connected from the earth on the securing ring to the ANODE to
earth all lights. To use the earth output connection in the enclosure connect a single core cable from enclosure to the
ANODE and this will connect the lights to the ANODE
*Thepicture below shows a very important procedure in checking that the light is connected to the insert.
*ULTi MATE 80 CABLE CONNECTION
*Using an OHM meter, connect the light bezel to the anode. The ohm value should be less than 1 ohm.