Unitec LW-1100R User manual

Model 1100
Operatemode Electric
Max.laminatingwidth 1050mm
Max.laminatingthickness 5mm
Hotlaminatingtemperature 41-140
Coldlaminatingtemperature 1-40
Laminatingspeed 600-1600mm/min
Recommendedfilm Upto250mic
Temperaturecontrol 8-bitmicroprocessor
Heatingmethod Heatingroll
Display LED
Drivingmotor DCmotor
Powersupply AC100,110,220-240V/50,60Hz
Powerconsumption 2700W
Dimensions(LxWxH) 1350×600×1170mm
Weight 155kg
14
SPECIFICATION
OPERATIONMANUAL
Pleasereadthismanualcarefullybeforeoperation
ROLLLAMINATOR
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13
roller,thefilmwillbewrappedaroundtherollers.Threadthefilminproper
position.
Thelaminatingtemperatureistoohigh,thefilmwillbemeltedandwrapped
aroundtheroller.Decreasethelaminatingtemperature.
PresstheSTOPbuttonimmediately.Aftertherollercooldown,cutthefilmon
thetopandbottom,justinfrontofthestabilizerbarsReversetherolleratavery
lowspeedandallowthemachinetobackoutthefilmthatiswrappedaroundthe
Wrinklingoftheplasticonalaminatedmaterial.
Checkthetensionofthefilm,makesurethefilmisthreaded
properly(seefilmthreading).
Filmisnotproperlyadhered.
Thelaminatingtemperatureistoolow,thereisnotenough
heatformeltingtheadhesive.Increasethelaminatingtemperature.
Thelaminatedmaterialseemstohaveairregularsurfacethat
doesnotmatchthetextureofthepaperbeingcoated.
Thisisusuallycausedbyadhesivebuild-upordirtonthe
rubberrollers.Inspecttherubberrollersandcleanit.
Damagestotherubberscanalsocauseirregularitiesinthesurfaceofthe
film.
Generalhazinessorcloudinessinthefilmafterlamination.
Increasethetemperatureordecreasethespeed.That
cloudinessisafunctionofincompleteadhesion.Onavariablespeed
machineloadedwiththickerfilm,itmaybethatthefilmisbeingruntoo
fast.
Iftheserviceisrequired,pleaseprovidethefollowinginformation:
Thedetailoftheproblem
InstallationDate
Serialnumber
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
Forproblemsnotlistedhere,contactyourlocaldealer.
SERVICE
1
3
4
7
10
11
13
14
SAFETYPRECAUTIONS
STRUCTUREANDCONTROLPANEL
FUNCTIONSOFDIGITALDISPLAY,
CONTROLPANELANDEMERGENCYSTOP
OPERATIONINSTRUCTIONS
Preparation
Hotlaminating
Coldlaminating
MAINTENANCEANDSERVICE
SPECIFICATION
INSTALLATION
Thankyouforpurchasingandusingourlaminator.
Youhavepurchasedthefinestlaminatoravailableinitsserviceclass.Itwas
designedandmanufacturedtoprovideyouwiththeutmostinutility.As
withanydevicethatcombinespowerandmovementinitsuse,thereare
dangersifimproperlyused.Atthesametime,thereareeasierandfaster
waysforgettingthejobdoneifcertainprecautionsaretakenfirst.Please
readthismanualcarefully.Itcontainsusefulideasinobtainingthemost
efficientoperationfromyourlaminatorandsafetyproceduresyouneedto
knowbeforebeginninguse.Savethemanualforlateruse.
CONGRATULATIONS MAINTENANCEANDSERVICE
5
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Don'tdisjoint,modifyandrepairthemachineyourself.
Ifthereareanyproblemsonthemachine,pleasedonot
useit,sendittothedealerforrepairing.
Ifthesupplycordisdamaged,itmustbereplacedby
themanufacturer,itsserviceagentorsimilarly
qualifiedpersonsinordertoavoidahazard.
12
PressFWDorREVbutton,therollerwillrun,cleanstheroller.After
cleaning,positionthefeedtableandslideonthesafetyshield.
Nopowerisgettingtothemachine.
Makesurethereispowerattheelectricaloutletbeingused,and
makesurebothendsofthepowercordarefirmlyengaged.
Thelaminatorequippedwiththreefuses,theyarelocatedunderthebottomof
laminator.Pleasecheckthesefuses.
Wrinklingofthefilmaroundthematerialbeinglaminated.
Thisisnormalandinevitableonanylaminator,especiallywith
thickermaterial.Thesewrinkleswillbetrimmedawaywiththescrap,sotheydo
notaffectappearance.Becausetherollersarebeingheldapartbythepaper,they
cannotpullequallyontheplasticaroundthepaper.Thiscreateswrinklesthat
tendtolooklikethebowwavesofaboat,radiatingoutthroughtheclearpartof
thewebfromthesheetofmaterial.
Whentwopiecesofmaterialarelaminatedsidebyside,theplastic
adhesivetoonepiecebutnottheother.
Togetmaximumefficiencyfromthefilmrolls,youcanfeed
severalitemsintothelaminatorsidebyside.However,wrinklingcanoccurif
theseitemsareofunequalthickness,becausethelaminatingrollersareliftedoff
thethinneritemsbythethickeritems.Whenlaminatingitemssidebyside,itis
importanttoarrangethemsothatthethicknessisthesame.
Filmgetswrappedaroundthelaminatingrollerswhilehot
laminating.
Thefilmisthreadedimproperly.Iftheadhesivesidefacetothe
Caution:ifthefilmgetswrappedaroundtheroller,pressSTOPbutton
(stopheating)immediately.Warning:donotuseanycleaningsolution
tocleantheroller,becausesomesolutionsmayburnonthehotroller.
Aftertherollercooldown,cutthefilmonthetopandbottom,justin
frontofthestabilizerbars.Reversetherollerataverylowspeedand
allowthemachinetobackoutthefilmthatiswrappedaroundtherolls,
pullthefilmofftheroller.Cleantheadhesiveontheroller.
Pleasereadthissectionbeforeyouhaveaproblem
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
PROBLEM:
SOLUTION:
PROBLEMSOLUTION
1
WARNING
Pleasedonotusebroken,agingorself-madeelectricalwireanddamagedsupplycord.
Pleasedonotimmoderatelydraw,twistorenlacetheelectricalwire,toavoidthefireor
electricshock.
Pleasedonotusethepowersupplythatisnotinaccordancewiththeratedvoltage,to
avoidthefireorelectricshock.
NODISJOINT
ENTANGLEMENT
CAUTION
ELECTRICSHOCK
CAUTION
HIGH
TEMPERATURE
CAUTION
Keephands,longhair,looseclothingandarticleslike
tiesornecklacesawayfromtherollerstoavoid
entanglement.
Incasesomearticlesentangled,pressthe
buttonimmediately;ifnotworkable,cutoffthe
powersupplyatonce,andcontactyourdealerfor
settlement.
Emergency
Stop
Donotputarticlesonthelaminatorwhileitisworking,
sothattodispersetheheat.
Donotinserttheeasy-burntoreasy-softenedmaterial
intothemachine,incasetheyaremeltandgiveriseto
smoke.
Donottouchthecover,heatingrollerandheatingparts
whilethemachineisworking,incaseheatinjury.
Donotmaketheelectricalwireorplugorthemachine
bedewedbywaterorotherliquids.
Donotoperatethemachinewithwethand.
Donotmakethemachinepressingontheelectrical
wire.
Docutoffthepowersupplywhilemovingthemachine.
Donotoperatethemachinewiththecoveropen.
MAINTENANCEANDSERVICE SAFETYPRECAUTIONS
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COLDLAMINATING
GENERALMAINTENANCE
CLEANINGTHERUBBERROLLERS
1.PresstheSELECTbuttonuntiltheCOLDlampislight,loadthecoldfilm.
2.Settheproperfilmtensionbythetoprolltensionknob,setthespeedatlevel2
or3.
3.Putthedocumentonthefeedtable.PresstheFWDbutton.Thelinerandfilm
willberolledatthesametime.
4.Stopthemachineafterthedocumenttobelaminatedpassthroughtheroller
completely,otherwisetherewillbeanimprintonthedocument.
Donotlaminatethemetalorotherharditemsincasethedamageoftherubber
rollers.
Whilestopthelaminating,liftthetoprubberrollerwiththeknobontheright
sideofthemachine.Donotpresstherubberrollerincasetherubberbecome
stiffandthusshortenitswork-life.
Cleaningthemachinetimelywillhelppreventdirtoradhesivebuild-uponthe
rubberrollersandwillimprovetheperformanceoftheunit.
Duringthenormallamination,excessadhesivesfromthefilmwilloftenclingto
therubberrollers.
Tocleantherubberrollers,lifttherubberroller,removethefilmfromthe
machinefirst,heatupthemachineto30-40.Thewarmrollerenableit
easiertoremovetheadhesivebuilt-upontherollers.Raisethesafetyshield
andtakeoutthefeedtable.Usingaclean,soft,ethanoldampenedcloth,
gentlyrubtheadhesiveofftherollers.
Caution:Theadhesivesidemustfaceawayfromtheroller.
Remind:Thewidthofdocumentshouldbelargerthanthewidthofcold
film.Ifthewidthofdocumentissmallerthanthewidthofcoldfilm,please
putaprotectionpaperunderthedocument(thewidthofpapershouldbe
largerthanthewidthofcoldfilm).Otherwise,gluefromthefilmwillbe
stuckonthefaceofrolleranditcanbeseriouslydamaged.
Caution:Neveruseanyabrasiveorsharpmetalmaterialorrubtoo
hardontheroller,becauseyoumaydamagetherubbersurface.
2
CAUTION
WORKING
PLACE
Thismachineshouldbeputatthedryandcleanplace,donotputit
atthedampplaceorneartheexitofcoolingappliances.
Thismachineshouldbeputonthehorizontalandfirmplace.In
frontandrearofthemachine,thereshouldbesufficientplacefor
thedocumentinandout.
Donotputanyarticlesonthemachine.
LAMINATING
FILM Pleaseusegoodqualitylaminatingfilm,inordertoshowthe
laminationeffect,andavoidtheentanglement.
OBJECT
Thelaminatingmachineusethehotpresstechnology,donotusethe
followingobjectsincaselaminatingfailureorlaminatingfilm
entangle.
.Anyarticlesthathavedrape,breakage,dampnessor
deformationbeforelaminating.
4.Coinoranyotherhardarticles.
※
※
※
1.Easy-burntmaterial,easy-softenedmaterial
2.Thedocumentprintedbyheat-sensitivepaper,oranyarticles
thatcanbefadedortransformedafterheating.
3
Donotattempttolaminatearticlesthatexceedtotalrecommend
materialthickness.
meansexceptionwhilecoldlaminatingoperation.
MACHINE
OPERATION
Donotturntootherusagesexcepttheusagerangestatedinthis
operationmanual.
Donotusethemachineoutsidetheroom.Beforeleaving,pleasecut
offthepowersupplyiftheoperationisover.
Readallsafetymessageslocatedinthismanualandonthemachine
verycarefully.
Whileoperatingthemachine,mindthechildrennearby,incaseanysuddenness.
Donotsuspendtheelectricalwireonthetableorcabinetoranyotherplaces
thatthechildrencantouch,orplaceeasystumblepersons.
Usingtheaccessorythatnotrecommendedorsoldbythemanufacturer,might
causedamageonthemachine.
Thephotoordocumentonceislaminated,itwillbecomepermanentandwill
notbetakenapart.
Pleasedonotlaminatethecollectedrarearticles,orsomearticlesmightbe
takenoutinthefuture.
ADVICES
SAFETYPRECAUTIONS MAINTENANCEANDSERVICE
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Step6:Closetherollerswiththeknobontherightsideofthelaminator.Push
theFWDbutton.Thefilmswillbefedintothemachine.Checkthestatusof
lamination.
1.Turnonthemachine,presstheSELECTbuttonuntiltheHOTlampislight,
themachinebeginheating.Setthetemperatureforwhateverfilmisbeingused.
2.Thelaminatorwillbereadytooperationinabout20minutes.
1)Triallamination
Iftherollfilmisthefirsttimetobeused,thetriallaminationisrequiredfor
perfectresult.AftertheREADYlampislight,closetherollerswiththeknob
ontherightsideofthelaminator,pressFWDbutton,letatleast250micoffilm
gothroughtherollersbeforeinsertingtheitemstobelaminated.Examinethe
filmcomingoutthebackofmachine.
Adjustthemachineaccordingtotheaboveinstructionsuntilyouhavethe
perfectlaminationresult.
2)Afterthetriallaminationhasasatisfiedresult,positionthefeedguides
accordingtothewidthoftheitemtobelaminated,enteringtheitemintheweb
offilm.
Stopthemachineaftertheitemtobelaminatedpassthroughtheroller
completely,otherwisetherewillbeanimprintontheitem.
Normally,yourfilmsuppliershouldprovidetheinformationaboutthefilm
applicationtemperaturesandoperatingcharacteristics.Ifyoudonotknowthe
sourceofyourfilm,orifthesuppliercannotprovidetheinformation,pleasetry
thetemperatureandspeeduntilyouhavethebestresult.
HOTLAMINATING
Remember:Thismachinehasautomemoryfunction,thatmeansifyou
workonthesameroll,afterthemachineisswitchon,thetemperatureand
speedwillbesettothesamefigureofthelastoperationbeforeitwasswitch
off.Youcanstartlaminationworkdirectly.
Remind:keepclearandenoughspacebehindthemachine,sothatthe
laminateditemcancomeouteasily,itwillnotwindontotherubberroller.If
themachineisstoppedforalongperiod,setthetemperaturedecreasedby
5-10thiswillprolongthework-lifeofthemachine.
Temperaturesetting
Caution:Ifyoudonotknowthesourceofthefilm,orifthesuppliercannot
providetheinformation,Donotsetthetemperaturemorethan130.
，
3
SPEEDSET TEMP.SET
READY
HOT
COLD
SELECT
STOP
REV
FWD
OPERATIONINSTRUCTIONS STRUCTUREANDCONTROLPANEL
10
Toproll
shaft
Rightsidecover
Feedtable
Rollerpressure
knob
Topsupplyroll
tensionknob Safetyshield
Controlpanel
Coreadapter
Topstabilizer
bar
Feedguide
Bottomsupply
rolltensionknob
Bottomroll
shaft
Activebolt
Stand
Take-upbobbin
tensionknob
Take-upbobbin
Heatingroller
Emergencystop
Leftsidecover
Bottomstabilizer
bar
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Step8:PushtheFWDbutton.Ifthefilmandthecardareinthenip(thepoint
wherethetopandbottomrollermeet),thefilmandthethreadingcardwillstart
intothelaminatorandwillpassthroughbothsetsofrubberrollers.Whenthe
threadingcardhasclearedthebackofthemachine,presstheSTOPbutton.
Step1:Raisingthesafetyshield.
Removetheactiveboltontheshield,raisethesafetyshield.
Step2:Followthediagramtothreadthefilm
Slidetherollfilmontotherollshaft(followtheaboveinstruction,donotload
thefilminwrongside).Holdtherollfilmonthecoreadapter,thecoreadapter
canholdthecoreoftherollfilm,topreventitrotating.Screwingtheboltonthe
coreadapter.Puttherollsonthebrackets.Makesureitisfullyseated.
Step3:Insertapieceofwidecardboard(guidingpaper)betweentherollers.the
widthofcardboardshouldbelargerthanthewidthofcoldfilm.Pullthefilm
fromthetoprollerpassingoverthetopstabilizerbartothetoproller.
Step4:Putthepaperbackofthecoldfilmtothebobbinattake-upbartorewind
thepaperback.Allowsomeofthecoldfilmwithmeltedresintostickthewide
cardboard(guidingpaper).
Step5:Positionthesafetyshieldforwardtowardtherollerandlocktheactive
bolt.
Caution:Foroperatorsafety,thesafetyshieldmustbeinpositionoverthe
upperheatingrollerwhenthemachineisON,ortheFWDbuttonispressed.
Remark:Themachinewillnotpoweronwithoutthesafetyshieldinthe
properpositions.
COLDFILM
94
1
2
3,
4
5
.Uponreceiptofthelaminator,inspectofbox,themachineandallother
contentsoftheboxforshippingdamage.Shippingdamageshouldbebroughtto
theimmediateattentionofthedeliveringcarrier.
.Thelaminatorcomesfullyassembledonastand.
.Screwthewheelonthestandputthestandupright.Placethemiddle
supportingbeamhorizontally,connectthebeamandstandwiththeboltwhich
hasspringwasheronit,thenfastenit.
.Putthelaminatorontheassembledstand.
.Startoperationafterturningthewheelstopswitchto"OFF".
WARNING:Thefournutsonthetopofwoodencase,areusedforfixingthe
machinestandinsidethecase.Whiledisassemblingthecase,DOtakeout
thefixingnailwhichconnectthetopcoverandthebottombaseFIRST,then
removethetopcover,openthewoodencase.LAST,unscrewthefixingbolt
andtakeoutthemachinestand.DONOTloosenthefixingboltbeforeopen
thewoodencase,incasetheinsidemachinestanddropontothemachine
anddamageit.Thesupportingbeamsareinsidethebox.
INSTALLATION OPERATIONINSTRUCTIONS
Topheatingroller
Bottomheatingroller
Coldfilm
Topstabilizerbar
Toppullroller
Bottompullroller
Take-upbobbin
Backpaper
STANDASSEMBLY
Supportingbeam
Leftstand
Rightstand
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Remark:Usuallytheshinysideisthepolyesterside,itcontacttheroller.
Thedullsideiscoatedwithadhesive.Forthemattefilm,thetwosideshave
minordifference,pleaseespeciallybecareful.Heatthefilmwithlightercan
easilytellthepolyestersideandadhesiveside.Theadhesivesidemustface
awayagainsttotheroller.
Caution:Forhotlaminating,thetopandbottomrollfilmmusthavesame
width,besides,thetopfilmandbottomfilmmustbealigned.(Ifthefilmis
notinalignment,loosetheboltoncoreadapterandalignit.)
Remark:themachinewillnotpoweronwithoutthefeedtableandthe
safetyshieldintheproperpositions.
Slidetherollfilmontotherollshaft(followtheaboveinstruction,donotload
thefilminwrongside).Holdtherollfilmonthecoreadapter,thecoreadapter
canholdthecoreoftherollfilm,topreventitrotating.Screwingtheboltonthe
coreadapter.Puttherollsonthebrackets.Makesureitisfullyseated.
Step7:Makesurethereisstillenoughslackintheweb.Closetherollerswith
theknobontherightsideofthelaminator.Withthefilmdrapedoverthetwo
heatingrollers,andmeltedortapedtogether,pushoneedgeofthethreading
cardbetweentheheatingrollerssothatthefilmisfirmlypositioned.Makesure
therollersareinclosedposition.Ifathreadingcardisnotavailable,anypiece
ofcardstockorposterboardwillwork.
Step4:Withbothrollfilmsthreadedandinstalledintheirrespectivebrackets,
unwindthetopandbottomsupplyrollsabouthalf-turneach.Thiswillprovide
enoughslackinthewebtoallowthefeedtabletoslideoneasily.
Step5:Slidethefeedtableintopositionandlocktheactivebolt.
Step6:Positionthesafetyshieldforwardtowardtherollerandlocktheactive
bolt.
8 5
OPERATIONINSTRUCTIONS FUNCTIONSOFDIGITALDISPLAY,
CONTROLPANELANDEMERGENCYSTOP
Tensionknob
Spring
Bracket
FrictionplateBushing
Coreadapter
Rollfilm Bolt Bracket
Bushing
Coreadapter
Bolt
Tensionknob
Frictionplate
1.DigitaldisplayandFunctions
Whenthesensorisinopencircuit,shows"OPN"
Whenthesensorisinshortcircuit,shows"CLS"
2.Buttonfunctionofcontrolpanel
1)Temperaturecontrol
1)Protectingfunctionoftempsensor'sopencircuitandshotcircuit
2)Automaticmemoryfunction
Afterpressingthecontrolbutton,within3seconds,themachinecan
automaticallysavethesettingdata(speed,temperature,runningmode),
thesedatacanberecoveredfornextoperation.
Note:Donotswitchoffthemachinewithin3secondsafterpressing
thecontrolbutton,incasetheCPUmightdamaged.
A)ThesecanbeusedforincreasingordecreasingTemp.
manually.Thetempcanbeincreasedordecreased
by1whenthesebuttonsarepressed.Pressingthe
button,thetempwillbeincreasedordecreased
continuouslyuntilyouloosethebutton.
B)Therangeoftempthatcanbeadjustedmanuallyis
0-140.
C)Whenthetempreach140,theover-heatprotecting
systemwillrunautomatically.
D)Whenpressingthetempcontrolbutton,itindicates
thesettingtemp.Whenlosingthebuttonfor3
seconds,itindicatesthepresentautomatically.
E)Whenthesettingtempisreached,theREADYlamp
islight.
temp.
UP DOWN
Tempcontrolbutton
TEMP.SET
READY
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6
FUNCTIONSOFDIGITALDISPLAY,
CONTROLPANELANDEMERGENCYSTOP OPERATIONINSTRUCTIONS
2)Speedcontrol
A)Thesecanbeusedforincreasingordecreasingspeed
manually.Thespeedcanbeincreasedordecreased
byunitto1speedwhenthesebuttonsarepressed.
B)Therangeofspeedthatcanbeadjustedmanuallyis
speed1-9.
SPEEDSET
UP DOWN
Speedcontrolbutton
3)Forward,ReverseandStopcontrol
FWD
REV
STOP
PressFWDorREVorSTOPbuttoncanchangethe
workingconditionofthemachine.
A)Motorrunsforward,thelaminatingfilmin,the
machineworks.
B)Motorrunsreverse,thelaminatingfilmout.This
functionisusedforremovetheobjectinsertedby
mistake.
C)Motorstop.Thisfunctionisusedforstandby.
4)Functionselection
HOT
COLD
SELECT A)PresstheSELECTbuttontochangethefunctionof
machinebetweenhotandcoldlamination.
B)WhiletheHOTlampislight,themachineisonhot
laminating.
C)WhiletheCOLDlampislight,themachineison
coldlaminating.
3.EmergencyStop
Thereisaemergencystopbuttononthefrontofthe
laminator.Inemergencysituationpressingthebutton
willstoptherollersandstopheating.Rotatethebutton
tothedirectionofarrowtoturnonthepowersupply.
PREPARATION
1.Connectingthepowersource
3.Filmthreading
HOTFILM
Remark:themachinewillpoweroffwhenthesafetyshieldandthefeed
tablearenotintheirproperpositions.
1)Checkingtheratedvoltageonthemachine,toinsureitconformtothepower
source.Also,checkingtheplugtoinsureitconformtothesocket.
2)
3)
Step1:Raisingthesafetyshield.
Removetheactiveboltontheshield,raisethesafetyshield.
Step2:Takingoutthefeedtable.
Removetheactiveboltunderthefeedtable,takeoutthefeedtable.
Step3:Followthediagramtothreadthefilm
Inserttheplugintothepowersocketthatisgroundingcorrect.
Turnonthepowerswitch,thedisplaylight,itindicatesthepowerisconnected.
Thismachineisequippedwithmotoroverloadcircuitbreaker(itislocatednext
tothepowerswitch),inordertoprotectthemotorworkingnormally.Whenthe
motorisoverload,thecircuitbreakerwilljumpandcutoffthemotorpower.One
minutelater,whentheoverloadisclear,pressthecircuitbreakerbutton,the
motorwillstartagain.
2.Motoroverloadcircuitbreaker
7
Filmoutsidetop
stabilizerbar
Toprollfilm
Topstabilizerbar
Topheatingroller
Bottomrollfilm
Bottomstabilizerbar
Bottomheatingroller
Toppullroller
Bottompullroller
Filminsidetop
stabilizerbar
Toprollfilm
Topstabilizerbar
Topheatingroller
Bottomrollfilm
Bottomstabilizerbar
Bottomheatingroller
Toppullroller
Bottompullroller
POWER
SWITCH WIRE CIRCUIT BREAKER
FAN
SWITCH
FAN
ON
OFF
POWER
ON
OFF
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