Universal Laser Systems X-600 Setup guide

X-600 / X2-600
Laser Engraving and Cutting System
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: [phone]
Fax: [phone]
Web Based Email Support: www.ulsinc.com
August 2001

Notice
This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended
solely for the contractual use of ULS, Inc. customers.
While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be liable
for errors contained herein or for incidental or consequential damage in connection with the furnishing,
performance, or use of this material.
ULS reserves the right to revise this manual and make changes from time to time without obligation by
ULS to notify any person of such revision or changes.
ULS does not assume any liability arising out of the application or use of any products, circuits, or
software described herein. Neither does it convey a license under its patent rights nor the patent rights of
others.
This publication and its contents may not be reproduced, copied, transmitted, or distributed in any form,
or by any means, radio, electronic, mechanical, photocopying, scanning, facsimile, or otherwise, or for
any other purpose, without the prior written permission of ULS.
ULS provides no warranties whatsoever on any software used in connection with any ULS Laser
Platform, express or implied. Neither does it guarantee software compatibility with any off-the-shelf
software package or any software program that has not been written by ULS.
Intended use of this system must be followed within the guidelines of this manual. In no event will ULS
be liable for any damages caused, in whole or in part, by customer, or for any economic loss, physical
injury, lost revenue, lost profits, lost savings or other indirect, incidental, special or consequential
damages incurred by any person, even if ULS has been advised of the possibility of such damages or
claims.
HP is a registered trademark of Hewlett-Packard Corporation.
Windows is a registered trademark of Microsoft Corporation.
Macintosh is a registered trademark of Apple Computer Corporation.
PostScript, Photoshop, and Streamline are registered trademarks of Adobe Systems Inc.
CorelDraw is a registered trademark of Corel Corporation.
AutoCad is a registered trademark of Autodesk Inc.
© Universal Laser Systems Inc., 2001
All Rights Reserved

Introduction
We would like to thank you for purchasing the X-600 or X2-600 Laser Platform. Years of testing and
refinements have made this unit the ultimate laser engraving and cutting system. With it’s small footprint
design and the oversized 32” x 18” work area, the X-600 Laser Platform is now equipped with our unique
“Rapid Reconfiguration Capability ” and the X2-600 has the capability of adding an additional Laser
Cartridge for that “extra” laser power when needed. This gives the user the ability to exchange it’s “Quick
Change Laser Cartridge “ with a lower or higher powered unit in minutes and without the use of tools.
This feature and many others make this unit truly the most flexible, easiest to use, and the most user
serviceable and configurable laser system in the world.
To begin with, we highly recommend that this entire manual be read before attempting to use your Laser
Platform. The manual includes important information about safety, assembly, use, and maintenance. We
cannot emphasize the importance of reading this ENTIRE manual.
How To Get Help
Step 1:
Determine exactly what the problem is. Refer to the Troubleshooting Guide at the end of this manual for a
possible solution.
Step 2:
Try to recreate the problem and write down the circumstances in which the problem occurred. Try to
recall if the problem began all of a sudden, worsened over time, or began after you performed any recent
maintenance. Also be prepared to describe all pertinent information about the computer being used such
as software, operating system and computer type. Have the serial number of the laser system available.
The serial number tags are located on the back of the machine, next to the exhaust port, and inside the
front door, visible when you open it.
Step 3:
Contact your local Sales Representative first to assist you in diagnosing the problem. If possible, call from
a phone that is close to the laser so that the system can be operated while talking to our representative.
Step 4:
If you still cannot resolve the problem, use your Internet web browser and log on to our website:
www.ulsinc.com. Click on the “Technical Support “ link. Then click on the “Technical Support Request
Form” and follow the instructions.
Step 5:
If you are unable to obtain Internet access, contact our Customer Service Department at:
Universal Laser Systems, Inc.
Customer Support Department
16008 North 81st Street
Scottsdale, AZ 85260
Phone: [phone]
Fax: [phone]
M-F 7am – 6pm Arizona Time

Specifications
Model Number X-600 or X2-600
Resolution 1000 x 1000 DPI, 500 x 500 DPI, 333 x 333 DPI, 250 x 250 DPI
200 x 200 DPI, Draft
Computer Needed Windows 95 or 98, PC compatible
Work Area 32” x 18” (812.8 mm x 457.2 mm)
Table Size 37” x 23” (939.8 mm x 584.2 mm)
Maximum Part Size 37” (939.8 mm) wide x 23” (584.2 mm) deep x 9” (228.6mm) tall
Laser Source(s) 15, 20, 25, 30, 35, 40, 45, 50 Quick Change Laser Cartridge
(X2-600 only) 15, 20, 25, 30, 35, 40, 45, 50 Quick Change Laser Cartridge (Laser #2)
Lenses Available Focal Length / Spot Size / (Standard or Optional)
1.5” (38.1mm) / 0.003 inches (.08 mm) / Optional
2.0” (50.8mm) / 0.005 inches (.13mm) / Standard
2.5” (63.5mm) / 0.007 inches (.18 mm) / Optional
4.0” (101.6mm) / 0.013 inches (.33 mm) / Optional
Interfaces Centronics parallel, RS232C Serial
Memory Buffer Multiple and Single file storage modes, automatic data compression
Dimensions 38” high x 44” wide x 38” deep (965 x 1117 x 965mm)
Weight approximately 320 lbs. (145 kg)
Safety CO2 interlocked safety enclosure = Class I
Red Pointer Diode = Class IIIa
Available Options Rotary Fixture, Air Assist, Honeycomb Cutting Table
Facility Requirements
Power (X-600) Single Phase 110/220V AC, 15/8 Amp, 50/60 Hz
(X2-600) Single Phase 220V AC, 8 Amp, 50/60 Hz
Exhaust Outside exhausting required, two 4” connections,
500 CFM minimum (250 at each connection) at 6 inches static pressure
(425m3/hr at 1.5kPa)
Cooling Air-cooled (ambient temperature 50ºF (10ºC) to 95ºF (35º C))
Specifications are subject to change without notice.

Table of Contents
SECTION 1 - Safety
Description of Appropriate Use .............................................................................................
General Safety ......................................................................................................................
Laser Safety ..........................................................................................................................
Safety Labels ........................................................................................................................
Safety Label Locations..........................................................................................................
EU Compliance (CE).............................................................................................................
FCC Compliance...................................................................................................................
SECTION 2 - Installation
Operating Environment Requirements..................................................................................
Electrical Requirements ........................................................................................................
Exhaust Requirements..........................................................................................................
Passing Through a Narrow Doorway ....................................................................................
Leveling the System..............................................................................................................
Computer Requirements .......................................................................................................
Software Suggestions ...........................................................................................................
Printer Driver Installation.......................................................................................................
Laser Cartridge Installation ...................................................................................................
Finalizing the Connections ....................................................................................................
Computer Controlling the Laser System ...............................................................................
SECTION 3 - System Operation
How it Works .........................................................................................................................
Powering ON the Laser System............................................................................................
The Control Panel .................................................................................................................
The Menu System .................................................................................................................
Creating the Graphic .............................................................................................................
Loading and Positioning the Material....................................................................................
Focusing the Laser Beam .....................................................................................................
Printing to the Laser System.................................................................................................
Starting the Laser Engraving or Cutting Process..................................................................
Material Removal and Reloading..........................................................................................
SECTION 4 - Basic Maintenance
Cleaning and Maintenance Supplies ....................................................................................
Motion System Components Diagram ..................................................................................
System Cleaning ...................................................................................................................
Optics Cleaning.....................................................................................................................
Exhaust Plenum Cleaning.....................................................................................................
Adjustments and Lubrication.................................................................................................
Electronic Upgrading.............................................................................................................
Battery Replacement.............................................................................................................
Cooling Fan Filters ................................................................................................................
Maintenance Schedule..........................................................................................................
Troubleshooting ....................................................................................................................

SECTION 5 - Sample Materials
Safety ....................................................................................................................................
Materials................................................................................................................................
Acrylic - Cast and Extruded ..................................................................................................
Acrylic - Mirrored ...................................................................................................................
Anodized Aluminum ..............................................................................................................
Brass - Painted......................................................................................................................
Corian / Avonite / Fountainhead ...........................................................................................
Cork.......................................................................................................................................
Delrin (Seal Press) ................................................................................................................
Glass / Crystal.......................................................................................................................
Leather ..................................................................................................................................
Marble ...................................................................................................................................
Mat Board..............................................................................................................................
Melamine...............................................................................................................................
Melamine - Photo / Clipart Engraving ...................................................................................
Plastic - Engravers Microsurfaced ........................................................................................
Rubber Stamps .....................................................................................................................
Sign Vinyl ..............................................................................................................................
Wood / Wood Inlay................................................................................................................
SECTION 6 - Options & Accessories
3D Effects..............................................................................................................................
Rotary Fixture........................................................................................................................
Cutting Table.........................................................................................................................
Air Assist System ..................................................................................................................
Air Assist Compressor...........................................................................................................
Focus Lens Kits.....................................................................................................................
Using DOS Based Programs ................................................................................................
Serial Cable Requirements ...................................................................................................
Using Macintosh Computers.................................................................................................

SECTION 1
Safety
This section describes hazards that may occur if the laser is
installed or used improperly.
Description of Appropriate Use
This device is designed for laser cutting and engraving of the materials listed in this manual, in
laboratory, workshop or light duty manufacturing environments. This equipment must be
properly installed and connected to an appropriate exhaust system meeting the specifications
outlined in this manual. Materials to be processed must fit completely inside the system for
proper operation.
General Safety
Failure to follow these guidelines can result in injury to yourself, others, or may severely damage the
equipment and your facility. Using the system in a manner other than what is described in this manual
may increase this risk. System care and operation must be followed in strict accordance to this manual.
•Exposure to the laser beam may cause physical burns and can cause severe eye damage.
Proper use and care of this system are essential to safe operation.
•Never operate the laser system without constant supervision of the cutting and engraving
process. Exposure to the laser beam may cause ignition of combustible materials and start a fire. A
properly maintained fire extinguisher should be kept on hand at all times.
•A properly configured, installed, maintained, and operating fume/smoke exhaust system is
mandatory when operating the laser system. Fumes and smoke from the engraving process must
be extracted from the laser system and exhausted outside.
•Some materials, when engraved or cut with a laser, can produce toxic and caustic fumes. We
suggest that you obtain the Material Safety Data Sheet (MSDS) from the materials manufacturer.
The MSDS discloses all of the hazards when handling or processing that material. DISCONTINUE
processing any material that shows signs of chemical deterioration of the laser system such as rust,
metal etching or pitting, peeling paint, etc.
•Care should be taken when moving or lifting this device. Obtain assistance from 1 or 2 additional
people when lifting or carrying (secure motion system and doors). Severe bodily injury may occur if
improper lifting techniques are applied or the system is dropped.
•Dangerous voltages are present within the electronics and laser enclosures of this system.
Although access to these areas is not necessary during normal use, if it becomes necessary to open
one of these enclosures for service reasons please remember to disconnect the power cord from your
electrical supply.

1-2 Safety
•This device is specifically designed to comply with CDRH performance requirements under 21
CFR 1040.10 and 1040.11. CDRH is the Center for the Devices of Radiological Health division of the
Food and Drug Administration (FDA) in the USA. It also complies with CE (European Community)
safety regulations. No guarantees of suitability or safety are provided for any use other than those
specified by Universal Laser Systems, Inc.
•Dangerous voltages are present within the electronics and laser enclosures of this system.
Although access to these areas is not necessary during normal use, if it becomes necessary to open
one of these enclosures for service reasons please remember to disconnect the power cord from your
electrical supply.
•This device is specifically designed to comply with CDRH performance requirements under 21
CFR 1040.10 and 1040.11. CDRH is the Center for the Devices of Radiological Health division of the
Food and Drug Administration (FDA) in the USA. It also complies with CE (European Community)
safety regulations. No guarantees of suitability or safety are provided for any use other than those
specified by Universal Laser Systems, Inc.
Laser Safety
This device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense
invisible and visible laser radiation at a wavelength of 10.6 microns in the infrared spectrum. For your
protection, this enclosure is designed to completely contain the CO2 laser beam. Improper use of
controls and adjustments, or performance of procedures other than those specified, may invalidate the
safety of this system.
•The intense light that appears during the engraving or cutting process is the product of material
combustion or vaporization. DO NOT STARE AT THE BRIGHT LIGHT OR VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS.
•This device may contain a visible Red Dot Pointer (Class IIIa). DO NOT STARE AT THE RED LIGHT
OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
•The user door(s) are safety interlocked and will disable the CO2 laser beam from firing when the user
door(s) are opened. The Red Dot Pointer is NOT safety interlocked and can be activated with the
door(s) either open or closed.
•Do not operate any system that has had its safety features modified, disabled, or removed as this can
expose your eyes and skin to invisible and visible CO2 laser radiation which can cause permanent
blindness and/or severe burns to your skin.
Safety Labels
CDRH and CE regulations require that all laser manufacturers affix warning labels in specific locations
throughout the equipment. The following warning labels are placed on the laser system for your safety.
DO NOT remove them for any reason. If the labels become damaged or have been removed for any
reason, DO NOT OPERATE the laser system and immediately contact Universal Laser Systems, Inc. for
a free replacement. Labels are NOT to scale.

Safety 1-3
!
WARNING
THIS LASER SYSTEM CONTAINS A
CO LASER IN A CLASS I ENCLOSURE.
THE LASER SYSTEM HAS BEEN
CLASSIFIED AS CLASS 3a DUE
TO THE PRESENCE OF A
VISIBLE LASER DIODE.
2
# 221-0013-0
THIS EQUIPMENT CONFORMS
TO PROVISIONS OF
US 21 CFR 1040.10
AND 1040.11
# 221-0015-0
DANGER
INVISIBLE AND VISIBLE LASER RADIATION
WHEN OPEN AND INTERLOCK FAILED OR
DEFEATED AVOID EYE OR SKIN EXPOSURE
TO DIRECT O R SCATTERED RADIATION
# 221-0016-0
DANGER
INVISIBLE AND VISIBLE LASER
RADIATION WHEN OPEN
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
# 221-0017-0
AVOID EXPOSURE
INVISIBLE LASER RADIATION IS
EMITTED FROM THIS APERTURE
# 221-0018-0
!
WARNING
TURN THE LASER SYSTEM OFF BEFORE
CONNECTING OR DISCONNECTING
THE ROTARY FIXTURE
# 221-0019-0
WARNING
TO AVOID RISK OF ELECTRIC SHOCK
ALWAYS DISCONNECT POWER CORD
BEFORE REMOVING THIS COVER
# 221-0020-0 # 221-0021-0
# 221-0022-0
INPUT POWER:
110 VAC 50/60 Hz 10 A
Model No:
Serial No: Made in USA
Manufactured:
Scottsdale, Arizona
# 221-0004-0
SERIAL # : XXXXX
DATE : XXXXX
# 221-0007-0
WARNING
NEVER OPERATE THE LASER SYSTEM
WITHOUT CONSTANT SUPERVISION
EXPOSURE TO THE LASER BEAM MAY
CAUSE IGNITION OF COMBUSTIBLE
MATERIALS WHICH CAN CAUSE SEVERE
DAMAGE TO THE EQUIPMENT
# 221-0012-0

1-4 Safety
Safety Label Locations
221-0016-0
221-0012-0
221-0013-0
221-0032-0
221-0034-0
221-0018-0
INPUT POWER:
220 VAC 50/60 Hz 10 A
221-0023-0
221-0056-0
INPUT POWER:
110 VAC 50/60 Hz 15 A
# 221-0031-0
CAUTION LASER RADIATION
DO NOT STARE INTO BEAM OR VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 3A LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
# 221-0033-0
# 221-0034-0
LASER RADIATION - AVOID
DIRECT EYE EXPOSURE
CLASS IIIa LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
D A N G E R